Table Of Contents - MacDon M 2009 Series Assembly Instructions Manual

INTRODUCTION ........................................................................................................................................................ 3
GENERAL SAFETY .................................................................................................................................................. 6
RECOMMENDED TORQUES ................................................................................................................................... 8
A. GENERAL ........................................................................................................................................... 8
B. SAE BOLTS......................................................................................................................................... 8
C. METRIC BOLTS .................................................................................................................................. 8
D. FLARE TYPE HYDRAULIC FITTINGS ............................................................................................... 9
E. O-RING BOSS (ORB) HYDRAULIC FITTINGS .................................................................................. 9
F. O-RING FACE SEAL (ORFS) HYDRAULIC FITTINGS .................................................................... 10
CONVERSION CHART ........................................................................................................................................... 11
DEFINITIONS ........................................................................................................................................................... 11
STEP 1. UNLOAD CONTAINER ......................................................................................................................... 12
STEP 2. MOVE TO ASSEMBLY AREA .............................................................................................................. 13
STEP 2. MOVE TO ASSEMBLY AREA .............................................................................................................. 13
A. CRANE METHOD ............................................................................................................................. 13
B. FORKLIFT METHOD ........................................................................................................................ 14
STEP 3. REMOVE WHEEL AND STEP ASSEMBLY ......................................................................................... 15
STEP 4. REMOVE DRIVE WHEELS ................................................................................................................... 17
STEP 5. REMOVE PLATFORMS ........................................................................................................................ 18
STEP 6. REMOVE HAND RAILS AND EXHAUST STACK ................................................................................ 19
STEP 7. REMOVE LEG ASSEMBLIES ............................................................................................................... 20
STEP 8. REMOVE WHEEL AND PLATFORM SUPPORT ................................................................................. 21
STEP 9. ASSEMBLE WINDROWER SUPPORT STAND ................................................................................... 21
STEP 10. LIFT WINDROWER ONTO STAND ...................................................................................................... 22
A. CRANE METHOD ............................................................................................................................. 22
B. FORKLIFT METHOD ........................................................................................................................ 23
STEP 11. INSTALL LEGS ..................................................................................................................................... 24
STEP 12. INSTALL FRONT WHEELS .................................................................................................................. 26
STEP 13. INSTALL CASTER WHEELS ................................................................................................................ 28
STEP 14. INSTALL HYDRAULICS ....................................................................................................................... 30
A. M205 .................................................................................................................................................. 30
B. M155 .................................................................................................................................................. 33
C. M105 .................................................................................................................................................. 37
STEP 15. INSTALL PLATFORMS ......................................................................................................................... 40
STEP 16. INSTALL STEPS ................................................................................................................................... 42
STEP 17. INSTALL EXHAUST STACK ................................................................................................................ 43
A. M205 .................................................................................................................................................. 43
B. M155, M105....................................................................................................................................... 44
STEP 18. POSITION LIGHT AND MIRROR ASSEMBLIES ................................................................................. 45
STEP 19. INSTALL BATTERIES ........................................................................................................................... 46
A. M205, M155....................................................................................................................................... 46
B. M105 .................................................................................................................................................. 47
STEP 20. PRIME HYDRAULIC SYSTEM .............................................................................................................. 48
A. M205 .................................................................................................................................................. 48
B. M155 .................................................................................................................................................. 49
C. M105 .................................................................................................................................................. 51
Form 169542

TABLE OF CONTENTS

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Revision F