Table Of Contents; Table Of Contents Introduction - MacDon M100 Unloading And Assembly Instructions

Self-propelled windrower

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Unloading and assembly instructions (95 pages)

Table Of Contents

Table of Contents

INTRODUCTION

This instruction describes the unloading, set-up and pre-delivery requirements for the MacDon M100 Self-

Propelled Windrower. Use the table of contents to guide you to specific areas. Retain this instruction for

future reference.

CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE,

OR USE THE MACHINE.

INTRODUCTION........................................................................................................................................................ 1

GENERAL SAFETY ................................................................................................................................................... 3

RECOMMENDED TORQUES ................................................................................................................................... 5

GENERAL.................................................................................................................................................. 5

SAE BOLTS ............................................................................................................................................... 5

METRIC BOLTS ........................................................................................................................................ 5

HYDRAULIC FITTINGS............................................................................................................................. 6

CONVERSION CHART.............................................................................................................................................. 7

ACCRONYMS AND ABBREVIATIONS ..................................................................................................................... 8

STEP 1.

UNLOAD WINDROWER ..................................................................................................................... 9

TWO FORKLIFT METHOD ....................................................................................................................... 9

SINGLE FORKLIFT METHOD ................................................................................................................ 10

METHOD 1...................................................................................................................................................................... 10

METHOD 2...................................................................................................................................................................... 10

STEP 2.

REPOSITION RH LEG (BOLTED FRAME) ...................................................................................... 12

STEP 3.

INSTALL FRONT WHEELS .............................................................................................................. 13

STEP 4.

INSTALL CASTER WHEELS (FIXED FRAME) ................................................................................ 14

METHOD 1...................................................................................................................................................................... 14

METHOD 2...................................................................................................................................................................... 15

STEP 5.

REPOSITION CASTER WHEELS (BOLTED FRAME)..................................................................... 16

STEP 6.

INSTALL STEPS ............................................................................................................................... 17

STEP 7.

INSTALL CENTER LINK ................................................................................................................... 17

STEP 8.

INSTALL BATTERY .......................................................................................................................... 18

STEP 9.

INSTALL AM/FM RADIO................................................................................................................... 19

STEP 10.

ATTACH HEADER ............................................................................................................................ 20

HEADER ATTACHMENT - D SERIES .................................................................................................... 20

HEADER ATTACHMENT - A SERIES ...................................................................................................24

STEP 11.

LUBRICATE MACHINE..................................................................................................................... 27

STEP 12.

PROGRAM CDM............................................................................................................................... 28

STEP 12.

PROGRAM CDM............................................................................................................................... 29

STEP 13.

SET KNIFE SPEED........................................................................................................................... 34

STEP 14.

PERFORM PRE-DELIVERY CHECKS............................................................................................. 36

SERIAL NUMBERS ................................................................................................................................. 36

FINAL DRIVE LUBRICANT LEVEL......................................................................................................... 36

TIRE PRESSURES ................................................................................................................................. 36

ENGINE COOLANT................................................................................................................................. 36

AIR CLEANER......................................................................................................................................... 36

HYDRAULIC OIL LEVEL ......................................................................................................................... 37

FUEL SEPARATOR ................................................................................................................................ 37

A/C COMPRESSOR BELT...................................................................................................................... 37

FAN BELT................................................................................................................................................ 37

PERFORM SAFETY SYSTEM CHECKS................................................................................................ 38

OPERATIONAL CHECKS ....................................................................................................................... 39

ENGINE WARNING LIGHTS ............................................................................................................................ 39

II.

CHECK FUEL LEVEL ....................................................................................................................................... 39

III.

START ENGINE................................................................................................................................................ 39

IV.

CDM DISPLAY.................................................................................................................................................. 40

ENGINE SPEED ............................................................................................................................................... 40

VI.

ALTERNATOR CHARGE RATE ....................................................................................................................... 40

Form # 169390

TABLE OF CONTENTS

Model Year - 2010