MacDon M Series Unloading And Assembly Instructions
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MacDon M Series Unloading And Assembly Instructions

MacDon M Series Unloading And Assembly Instructions

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M Series Self-Propelled Windrower
UNLOADING AND ASSEMBLY
INSTRUCTIONS
for
CONTAINER SHIPMENTS
Published: September, 2010
Form 169242
Revision D

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  • Page 1 M Series Self-Propelled Windrower UNLOADING AND ASSEMBLY INSTRUCTIONS CONTAINER SHIPMENTS Published: September, 2010 Form 169242 Revision D...
  • Page 2 MACDON SELF PROPELLED AUGER HEADER MACDON SELF-PROPELLED WINDROWER Form 169242 Revision D...

  • Page 3: Table Of Contents

    INTRODUCTION This instructional manual describes the unloading, set-up and pre-delivery requirements for the MacDon M Series Self-Propelled Windrowers. Use the Table of Contents to guide you to specific areas. Retain this instruction for future reference. CAREFULLY READ ALL THE MATERIAL PROVIDED BEFORE ATTEMPTING TO UNLOAD, ASSEMBLE, OR USE THE MACHINE.
  • Page 4     STEP 23. INSTALL AM/FM RADIO ......................... 45     STEP 24. INSTALL BEACONS ..........................47   STEP 25. INSTALL SLOW MOVING VEHICLE (SMV) SIGN ................. 47     STEP 26. ATTACH HEADER ........................... 48     HEADER ATTACHMENT - D SERIES ....................48  ...

  • Page 5: General Safety

    GENERAL SAFETY CAUTION The following are general farm safety precautions that should be part of your operating procedure for all types of • Provide a first-aid kit for use in case of machinery. emergencies. • Protect yourself. • Keep a fire extinguisher on the machine. •...
  • Page 6 • Do not modify the machine. Unauthorized modifications may impair the function and/or safety and affect machine life. • Stop engine, and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine.

  • Page 7: Recommended Torques

    RECOMMENDED TORQUES C. METRIC BOLTS A. GENERAL NC BOLT TORQUE* BOLT 10.9 DIA. "A" The tables shown below give correct torque values for various bolts and capscrews. ft·lbf N·m ft·lbf N·m • Tighten all bolts to the torques specified in chart unless otherwise noted throughout this manual.

  • Page 8: Flare Type Hydraulic Fittings

    D. FLARE TYPE HYDRAULIC FITTINGS E. O-RING TYPE HYDRAULIC FITTINGS FITTING LOCKNUT FLARE WASHER O-RING GROOVE SEAT BODY FLARESEAT a. Check flare and flare seat for defects that might cause leakage. b. Align tube with fitting before tightening. c. Lubricate connection and hand tighten swivel nut a.

  • Page 9: English/Metric Equivalents

    ENGLISH/METRIC EQUIVALENTS INCH-POUND UNITS SI UNITS (METRIC) QUANTITY FACTOR UNIT NAME ABBR. UNIT NAME ABBR. Area acres acres x 0.4047 = hectares Flow US gallons per minute (gpm) x 3.7854 = liters per minute L/min Force pounds force x 4.4482 = Newtons inch x 25.4 =...

  • Page 10: Step 1. Unload Container

    Pull windrower from container onto platform. a. Attach chains or cable to the four lift points on the lifting frame (MacDon Part # 163871) and connect loop ends to crane hook. Use cable or chain with a minimum lifting capacity of 7100 lb (3221 kg).

  • Page 11: Forklift Method

    LIFTING VEHICLE Minimum Lifting Capacity * 20,000 lb (9072 kg) * At 48 inches (1220 mm) from back end of forks. b. Attach lifting frame assembly (MacDon Part # 163871) to the four designated lift points on IMPORTANT windrower shipping frame.
  • Page 12 UNLOADING AND ASSEMBLY c. Lower assembly onto 5 - 6 inch (127 - 152 mm) blocks as shown. d. Check for shipping damage and missing parts. Form 169242 Revision D...

  • Page 13: Step 3. Remove Wheel And Step Assembly

    UNLOADING AND ASSEMBLY STEP 3. REMOVE WHEEL AND STEP ASSEMBLY e. Remove the four (two per side) carriage bolts at the rear of the wheel/step assembly. a. Remove shipping wire and bolt securing hose support to shipping frame, and remove hose support.
  • Page 14 UNLOADING AND ASSEMBLY Reinstall leg bolts, washers, and nuts to secure the lifting plate onto the mainframe. g. Attach a chain to wheel/step assembly, and pull away from shipping assembly with lifting device. h. Lift center-link so that it clears wheel/step assembly frame.

  • Page 15: Step 4. Remove Drive Wheels

    UNLOADING AND ASSEMBLY STEP 4. REMOVE DRIVE WHEELS IMPORTANT Remove the drive wheels as a pair from above the hood. d. Carefully lift wheels off frame. IMPORTANT Ensure that tire is guided away from cab roof when lifting wheels to prevent damage to the cab.

  • Page 16: Step 5. Remove Platform / Light Assembly

    UNLOADING AND ASSEMBLY STEP 5. REMOVE PLATFORM / LIGHT ASSEMBLY d. Cut plastic cable ties, and move hose bundle clear of platform. a. Remove the two support tubes on either side of hood. NOTE The M100 windrower is equipped with only one platform.

  • Page 17: Step 6. Install Light And Mirror Assemblies

    UNLOADING AND ASSEMBLY 3. Lift roof, and support with wooden block STEP 6. INSTALL LIGHT AND MIRROR ASSEMBLIES covered with foam to prevent scuffing of roof. c. Move existing harness in roof to gain access to a. Remove two bolts securing mirror/light assemblies to shipping stand, and remove assemblies.
  • Page 18 UNLOADING AND ASSEMBLY e. Thread wiring harness through support tube so that connector is visible at light assembly. Stuff foam into end of tube to help prevent dust and noise from entering the cab. g. Connect harness to connector at light. h.

  • Page 19: Step 7. Remove Leg Assemblies

    UNLOADING AND ASSEMBLY STEP 7. REMOVE LEG ASSEMBLIES a. Ensure that lift bar is attached to leg assembly as shown, and that clevis pin is installed with head on near side. d. Remove two bolts near top of leg, and remove b.

  • Page 20: Step 8. Remove Wheel And Platform Support

    UNLOADING AND ASSEMBLY STEP 8. REMOVE WHEEL AND STEP 9. ASSEMBLE WINDROWER PLATFORM SUPPORT SUPPORT STAND Special stands for assembling the windrower are available from the factory. If this stand is not available, an equivalent support system can be used. The stand must be capable of holding a 20,000 lb (9072 kg) load.

  • Page 21: Step 10. Lift Windrower Onto Stand

    Attach four chains or cables to the four lift points on the lifting frame (MacDon Part # 163871), and connect loop ends to crane hook. Use cable or chain with a minimum lifting capacity of 7100 lb (3221 kg).

  • Page 22: Forklift Method

    UNLOADING AND ASSEMBLY B. FORKLIFT METHOD LIFTING VEHICLE 20,000 lb Minimum Lifting Capacity * (9072 kg) * At 48 inches (1220 mm) from back end of forks. a. Approach windrower from aft end, and slide forks fully into shipping support channels. b.

  • Page 23: Step 11. Install Legs

    UNLOADING AND ASSEMBLY STEP 11. INSTALL LEGS a. Remove front leg bolts and pins, and set aside for reinstallation. Remove carriage bolt, and remove lifting plate. d. Feed hydraulic hose bundle into frame, and through hole at center of frame. b.
  • Page 24 UNLOADING AND ASSEMBLY h. Slightly lift the header lift arms with lifting device, and remove lifting bars from legs. Relocate spring locking pins to front of lift arms. Form 169242 Revision D...

  • Page 25: Step 12. Install Front Wheels

    UNLOADING AND ASSEMBLY 4. Release pressure so that locks support weight STEP 12. INSTALL FRONT of windrower. WHEELS a. If factory stand is being used, proceed as follows, otherwise proceed to step b: b. Remove shipping supports on drive wheel hubs, and remove wheel lug nuts.
  • Page 26 UNLOADING AND ASSEMBLY Install wheel nuts, and tighten to 220 ft·lbf (300 N·m) using the tightening sequence as shown. NOTE To avoid damage to wheel disks, do not over-tighten wheel nuts. g. Repeat sequence three times. Form 169242 Revision D...

  • Page 27: Step 13. Install Caster Wheels

    UNLOADING AND ASSEMBLY STEP 13. INSTALL CASTER WHEELS a. Remove the two guide plates from ends of walking d. Remove tie bar between the two caster wheels. beam. e. Remove the two braces from caster wheels and frame. Retain bolts for attaching caster to walking beam.
  • Page 28 UNLOADING AND ASSEMBLY k. Tighten bolts as follows: 1. Snug up the two bolts underneath beam. 2. Tighten the four back bolts to 330 ft·lbf (447 N·m). 3. Tighten bolts underneath beam to 330 ft·lbf (447 N·m). Repeat above steps g. to k. for LH caster. m.

  • Page 29: Step 14. Install Hydraulics

    UNLOADING AND ASSEMBLY b. Connect hoses as follows, using coloured plastic STEP 14. INSTALL HYDRAULICS cable ties as a guide. A. M150, M200 a. The hydraulic hoses under the cab may require proper placement under the existing clip. 111327 GREEN necessary, proceed as follows: 1.
  • Page 30 UNLOADING AND ASSEMBLY ORANGE BLUE YELLOW 13. Remove the caps from three fittings (blue, 7. Locate two hoses (red ties) inside frame. orange, and yellow ties) on the valve block 8. Route RH hose behind bundle. from inboard side of frame. 9.
  • Page 31 UNLOADING AND ASSEMBLY c. Remove clamp from round plastic hose block. e. Connect drive hoses to pump as follows: SHORT - NO TIE SHORT - YELLOW 1. Remove caps, and attach hoses with short elbows to respective side of pump (either yellow or no tie).
  • Page 32 UNLOADING AND ASSEMBLY g. Remove caps from the hoses only. Disengage hook and rotate to “up” position. h. Remove one cap on tee fitting, and quickly attach Position hose bundle over hose support, and hose to minimize oil spillage. locate under hook. Rotate hook, and re-engage in Remove second cap from tee, and quickly connect bracket.
  • Page 33 UNLOADING AND ASSEMBLY B. M100 a. Connect hoses as follows, using coloured plastic cable ties as a guide. 111324 GREEN 7. Locate two hoses (red ties) inside frame. 8. Route RH hose behind bundle. 9. Remove caps, make connection, and tighten fitting.
  • Page 34 UNLOADING AND ASSEMBLY YELLOW 13. Remove the cap from fitting with yellow tie on 2. Remove caps, and attach hoses (red and the valve block from inboard side of frame. white ties) to matching fittings on bottom of pump. Tighten fittings. 14.
  • Page 35 UNLOADING AND ASSEMBLY h. Bundle traction drive hoses, and secure with two plastic cable ties at 7-3/4 inch (200 mm) intervals from frame opening. Bundle smaller hoses, and secure with two plastic 2. Disengage hook and rotate to “up” position. cable ties at 6 inch (150 mm) intervals from frame Position hose bundle over hose support, and opening.

  • Page 36: Step 15. Install Platforms

    UNLOADING AND ASSEMBLY STEP 15. INSTALL PLATFORMS NOTE The following procedure is applicable to the M150 and M200 machines with LH and RH platforms. The M100 has a LH platform only. RH installation is shown. LH installation is opposite. d. Position platform against windrower frame. a.
  • Page 37 UNLOADING AND ASSEMBLY g. Check that vertical rail tubes are parallel with cab Move fork on platform for small adjustments by posts when viewing from the rear. Laterally adjust loosening bolts, moving fork, and re-tightening king pin mounting as required. bolts.

  • Page 38: Step 16. Install Steps

    UNLOADING AND ASSEMBLY STEP 16. INSTALL STEPS STEP 17. INSTALL TOOLBOX The following procedure is applicable to a. Open maintenance platform on LH side. the M150 and M200 machines with LH and RH platforms. The M100 has a LH platform only. RH installation is shown. LH installation is opposite.

  • Page 39: Step 18. Install Batteries

    UNLOADING AND ASSEMBLY STEP 18. INSTALL BATTERIES A. M150, M200 a. Open the hood at the lowest position as follows: 1. Locate latch (A) behind grill, and lift to release hood. e. Position new batteries on holder (E), with positive 2.
  • Page 40 UNLOADING AND ASSEMBLY IMPORTANT B. M100 BATTERY IS NEGATIVE GROUNDED. a. Open engine compartment hood to highest Always connect starter cable to the position. positive (+) terminal of battery and battery ground cable to negative (-) terminal of battery. Reversed polarity in battery or alternator may result in permanent damage...

  • Page 41: Step 19. Prime Hydraulic System

    UNLOADING AND ASSEMBLY STEP 19. PRIME HYDRAULIC SYSTEM IMPORTANT It is extremely important that this procedure is done prior to engine cranking. Pumps are damaged very quickly without oil in the housings. Header drive pumps bled independently with two bleed ports and traction drive pumps have a common bleed port.
  • Page 42 UNLOADING AND ASSEMBLY h. Open maintenance platform on LH side. M200 k. Open maintenance platform on RH side (M150, M200). Disconnect brake engage solenoid (plug P44) at valve block on LH side of windrower. Open circuit breaker/fuse box and remove ECM ignition fuse (5A).

  • Page 43: Step 20. Start Engine

    Disengage header clutch. Adjust position of Operator’s Operator’s Station Not station. Locked. Ensure lock is engaged. Neutral Interlock Contact MacDon dealer. Misadjusted. Fill empty fuel tank. No Fuel To Engine. Replace clogged filter. Drain tank. Old Fuel In Tank. Refill with fresh fuel.
  • Page 44 UNLOADING AND ASSEMBLY g. Cold Start (See Specific Engine) - engine M100 - CUMMINS ENGINE - Cold Start temperature below 40°F (5°C). 1. Perform steps a. to e. on previous page. M200 - CAT ENGINE - Cold Start 1. Perform steps a. to e. 2.

  • Page 45: Step 21. Check Traction Drive

    UNLOADING AND ASSEMBLY STEP 21. CHECK TRACTION DRIVE CAUTION Check to be sure all bystanders have cleared the area. M150, M200 SHOWN - M100 SIMILAR a. With engine running, move GSL out of N-DETENT and slowly move GSL forward. b. Drive wheels should be rotating in the forward direction, and at the same speed.

  • Page 46: Step 22. Remove Windrower From Stand

    UNLOADING AND ASSEMBLY B. FIELD CONSTRUCTED STAND STEP 22. REMOVE WINDROWER FROM STAND a. Position a jack under the jack point of each drive wheel leg, and another under the rear hitch. b. Raise jacks to take weight off stands, and remove A.

  • Page 47: Step 23. Install Am/Fm Radio

    UNLOADING AND ASSEMBLY STEP 23. INSTALL AM/FM RADIO Provision has been made for installation of AM/FM d. Remove the cut-out by cutting the tabs (E) in the radio. The mounting is designed to fit a DIN E style radio with a depth “X” = 161 mm, and having a 5 mm threaded stud centered on the rear for support.
  • Page 48 UNLOADING AND ASSEMBLY h. Attach two additional wires in the wiring harness to the radio: 1. Circuit 503 - Red with 1/4 in. female blade terminal. This is a live wire provided for powering a radio clock/memory, if these exist on your radio.

  • Page 49: Step 24. Install Beacons

    UNLOADING AND ASSEMBLY STEP 24. INSTALL BEACONS a. Retrieve the two beacons from shipment. e. Fit beacon onto base making sure beacon is oriented as shown, with the point on lens facing forward (Cab-Forward). b. Remove hardware and rubber base from one of the beacons as shown.

  • Page 50: Step 26. Attach Header

    UNLOADING AND ASSEMBLY STEP 26. ATTACH HEADER 1. Remove pin (C) from boot (D). A. HEADER ATTACHMENT - D SERIES 2. Locate boot (D) on lift linkage (E), and reinstall pin (C). Pin may be installed from either side of boot. IMPORTANT To prevent damage to the lift system when lowering header lift linkages...
  • Page 51 UNLOADING AND ASSEMBLY Connect center-link as follows: CAUTION MECHANICAL LINK - M100, M150 Check to be sure all bystanders have cleared DANGER the area. Stop engine, and remove key from ignition before leaving Operator's seat for any reason. A child or even a pet could engage an idling machine.
  • Page 52 UNLOADING AND ASSEMBLY HYDRAULIC LINK WITH OPTIONAL SELF- CAUTION ALIGNMENT KIT - M200, M150 Check to be sure all bystanders have cleared the area. REEL UP REEL DOWN HEADER HEADER HEADER TILT UP HEADER TILT UP TILT DOWN TILT DOWN 3.
  • Page 53 UNLOADING AND ASSEMBLY o. The M150 and M200 Windrowers may not be factory equipped with D Series header and reel hydraulics as shown below. • If not so equipped, proceed to step p. to install a kit. • If already equipped, go to step q. to connect. NOTE Windrowers equipped with D-Series hydraulics have four header drive...
  • Page 54 UNLOADING AND ASSEMBLY p. If required, configure the M150 or M200 to run a D-Series draper header by installing a reel drive/lift kit. See table below for appropriate kit(s). The kits include all necessary hardware and installation instructions, and should have been provided with the windrower shipment.
  • Page 55 UNLOADING AND ASSEMBLY s. Connect reel hydraulics (T) as follows: 4. Remove hose bundle with multi-coupler (T) from tractor, and position onto header receptacle. 5. Push handle (W) to engage pins on 1. Check connectors and clean if required. connector. 6.

  • Page 56: Header Attachment - A Series

    UNLOADING AND ASSEMBLY B. HEADER ATTACHMENT - A SERIES CAUTION Check to be sure all bystanders have cleared the area. HEADER UP HEADER DOWN b. Start the engine, and activate HEADER DOWN switch on the GSL to fully retract header lift cylinders.
  • Page 57 UNLOADING AND ASSEMBLY d. Connect center-link as follows: HYDRAULIC LINK WITHOUT SELF-ALIGNMENT KIT - M200 STD, M100, M150 OPTION MECHANICAL LINK - M100, M150 1. Stop engine, and remove key. DANGER Stop engine, and remove key from ignition before leaving Operator's seat for any reason.
  • Page 58 UNLOADING AND ASSEMBLY HYDRAULIC LINK WITH OPTIONAL SELF- ALIGNMENT KIT - M200, M150 REEL UP REEL DOWN HEADER UP HEADER HEADER TILT UP TILT DOWN g. Install pin (A) through each boot and foot, and secure with hairpin. HEADER DOWN IMPORTANT Ensure pin (A) is fully inserted, and hairpin is installed behind bracket on...
  • Page 59 UNLOADING AND ASSEMBLY q. Connect hydraulics and electrical harness as shown below. Refer to the A30S, A30D, & A40D Auger Self-Propelled Windrower Header Unloading and Assembly Instructions, or the A30S and A30D Pull-Type Mower Conditioners and A30S, A30D and A40D Self-Propelled Auger Headers Operator’s Manual...

  • Page 60: Header Attachment - R Series (M150, M200 Only)

    UNLOADING AND ASSEMBLY C. HEADER ATTACHMENT - R SERIES CAUTION (M150, M200 ONLY) Check to be sure all bystanders have cleared the area. HEADER UP HEADER DOWN b. Start the engine, and activate HEADER DOWN button on the GSL to fully retract header lift cylinders.
  • Page 61 UNLOADING AND ASSEMBLY HYDRAULIC LINK WITHOUT SELF-ALIGNMENT d. Connect center-link as follows: KIT - M200 STD, M150 OPTION 1. Stop engine, and remove key. MECHANICAL LINK - M150 DANGER Stop engine, and remove key from ignition before leaving Operator's seat for any reason.
  • Page 62 UNLOADING AND ASSEMBLY HYDRAULIC LINK WITH OPTIONAL SELF- g. Engage lift cylinder stops on both lift cylinders. ALIGNMENT KIT - M200, M150 REEL UP REEL DOWN HEADER UP HEADER HEADER TILT UP TILT DOWN HEADER DOWN h. Install pin (A) through each boot and foot, and secure with hairpin.
  • Page 63 UNLOADING AND ASSEMBLY PRESSURE RETURN ELECTRICAL CASE DRAIN 13 FT m. The M200 Windrower is factory equipped with R Series rotary header hydraulics and electrical harness as shown above. Proceed to step o. PRESSURE CASE DRAIN NOTE If M150 Windrower is not similarly equipped, go to step n.

  • Page 64: Step 27. Lubricate Machine

    UNLOADING AND ASSEMBLY STEP 27. LUBRICATE MACHINE Recommended Lubricant SPEC DESCRIPTION High Temp. Extreme Pressure (EP2) As Required Performance With 1% Max SAE Multi- Unless Otherwise Molybdenum Disulphide Purpose Specified (NLGI Grade 2) Lithium Base a. Wipe grease fitting with a clean cloth before greasing, to avoid injecting dirt and grit.
  • Page 65 UNLOADING AND ASSEMBLY Lubrication Points High Temp. Extreme Pressure (EP2) Performance With 1% Max Molybdenum Disulphide (NLGI Grade 2).Lithium Base TOP LINK - TWO FITTINGS (BOTH SIDES) WALKING BEAM PIVOT) FORMED CASTER WHEEL BEARING 1 PLACE (BOTH WHEELS) CASTER PIVOT (BOTH SIDES) FORKED CASTER SPINDLE BEARINGS TWO PLACES (BOTH WHEELS)

  • Page 66: Step 28. Program Cab Display Module (Cdm)

    The functions requiring programming • CALIBRATE SENSORS are highlighted with in the Programming Instructions. NOTE If necessary, refer to the M Series Windrower Operator’s Manual for programming CDM to specific crop types and conditions. (continued next page) Form 169242 Revision D...

  • Page 67: M150, M200 Detailed Programming Instructions

    UNLOADING AND ASSEMBLY A. M150, M200 DETAILED PROGRAMMING INSTRUCTIONS (Key On / Engine Running or Not / Header Disengaged). (Press PROGRAM and SELECT on CDM to enter programming mode). SIDE DISPLAY MAIN DISPLAY Displays Software Revision Displays Menu Item and Status Selection Upper Line - D### (CDM)
  • Page 68 UNLOADING AND ASSEMBLY (Key On / Engine Running or Not / Header Disengaged). (Press PROGRAM and SELECT on CDM to enter programming mode). Programming Menu Flow Chart D x x x T R A C T O R S E T U P ? If "NO"...
  • Page 69 UNLOADING AND ASSEMBLY C x x x || S E T If "NO" then jump to: C O N T R O L L O C K S ? M x x x || N O / Y E S V I E W C O N T R O L L O C K S ?
  • Page 70 UNLOADING AND ASSEMBLY C x x x C A B D I S P L A Y S E T U P ? If "NO" then jump to: M x x x N O / Y E S C A L I B R A T E S E N S O R S ? C x x x || D I S P L A Y L A N G U A G E ?
  • Page 71 UNLOADING AND ASSEMBLY C x x x || T O C A L I B R A T E S E L E C T Select any of the sensors by using the turn signal switches to M x x x || H E A D E R H E I G H T cycle through the choices.
  • Page 72 UNLOADING AND ASSEMBLY C x x x || S E N S O R I N P U T M x x x || H D R H E I G H T S E N S O R C x x x || S E N S O R I N P U T M x x x || H D R A N G L E...

  • Page 73: M100 Detailed Programming Instructions

    UNLOADING AND ASSEMBLY B. M100 DETAILED PROGRAMMING INSTRUCTIONS (Key On / Engine Running or Not / Header Disengaged). (Press PROGRAM and SELECT on CDM to enter programming mode). SIDE DISPLAY MAIN DISPLAY Displays Software Revision Status Displays Menu Item and Selection Upper Line - D### (CDM) Upper Line - Menu Item Lower Line - C### (WCM)
  • Page 74 UNLOADING AND ASSEMBLY (Key On / Engine Running or Not / Header Disengaged). (Press PROGRAM and SELECT on CDM to enter programming mode). Programming Menu Flow Chart (continued next page) L1 C x x x || T R A C T O R If "NO"...
  • Page 75 UNLOADING AND ASSEMBLY C x x x || V I E W C O N T R O L L O C K S ? If "NO" then jump to: M x x x || N O / Y E S E X I T T R A C T O R S E T U P ?
  • Page 76 UNLOADING AND ASSEMBLY L1 C x x x || C A L I B R A T E If "NO" then jump to: S E N S O R S ? L2 M x x x || N O / Y E S D I A G N O S T I C M O D E ? C x x x || T O...
  • Page 77 UNLOADING AND ASSEMBLY C x x x || R E A D S E N S O R I N P U T S ? If "NO" then jump to: M x x x || N O / Y E S A C T I V A T E F U N C T I O N S ? C x x x || S E N S O R...

  • Page 78: Step 29. Perform Hydraulic Purge

    UNLOADING AND ASSEMBLY STEP 29. PERFORM HYDRAULIC PURGE The purge cycle allows for low flow and pressure staging of the pumps when running up a new windrower with all the lines and filters empty. This has been performed at the factory, but is recommended that it be repeated when the windrower has been disassembled for shipping and then reassembled.
  • Page 79 UNLOADING AND ASSEMBLY k. Message PURGE CYCLE ENDED appears when cycle is complete. Release the ARROW button. Press PROGRAM button to return to operating screens. Form 169242 Revision D...

  • Page 80: Step 30. Perform Pre-Delivery Checks

    PRE-DELIVERY CHECKS B. TIRE PRESSURES AND BALLAST STEP 30. PERFORM PRE- REQUIREMENTS DELIVERY CHECKS TIRE PRESSURES WARNING Measure tire pressure with a gauge. Stop windrower engine and remove key • Bar - 32 psi (221 kPa) before making adjustments to machine. A •...

  • Page 81: Engine Coolant

    PRE-DELIVERY CHECKS RECOMMENDED BALLAST HEADER DESCRIPTION LEVEL GROUND HILLS RECOMMENDED APPLICABLE PER TIRE BOTH TIRES PER TIRE BOTH TIRES TIRE SIZE WINDROWER TYPE SIZE U.S. Gal. U.S. Gal. lb (kg) * lb (kg) * (Liters) (Liters) A, D, R Series 25’...

  • Page 82: Air Cleaner

    PRE-DELIVERY CHECKS c. Check spring clamps on charge air cooling duct D. AIR CLEANER M150, M200 TYPICAL CONNECTION connections (at turbocharger outlet, engine intake and inside cooling box). E. HYDRAULIC OIL LEVEL M100 a. Check that air cleaner cap is firmly attached, and that all clamps are secure.

  • Page 83: Fuel Separator

    PRE-DELIVERY CHECKS G. GEAR BOX LUBRICANT LEVEL (M150, F. FUEL SEPARATOR M200) a. Place a container under the filter drain. IMPORTANT Do not add oil to M100 gearbox. M100 and M150 a. Remove plug. The lubricant should be visible through the hole or slightly running out. b.

  • Page 84: Fan Belt (M100)

    PRE-DELIVERY CHECKS I. FAN BELT (M100) M100 a. Tension on fan belt should be such that a force of 22 lbf (100 N) deflects belt (B) 5/16 to 1/2 inch (8 to 12 mm) at mid-span. NOTE The M150 and M200 engines utilize an automatic belt tightening system.

  • Page 85: Perform Safety System Checks

    PRE-DELIVERY CHECKS J. PERFORM SAFETY SYSTEM CAUTION CHECKS Check to be sure all bystanders have cleared CAUTION the area. Check to be sure all bystanders have cleared 4. Turn the steering wheel off center, and move the area. the GSL in N-DETENT. a.

  • Page 86: Operational Checks

    PRE-DELIVERY CHECKS K. OPERATIONAL CHECKS IV. GUAGES AND CDM DISPLAY I. ENGINE WARNING LIGHTS a. Turn ignition key to RUN position. b. Single loud tone sounds, and engine warning lights illuminate. II. START ENGINE Refer to STEP 20. START ENGINE, and then proceed as follows: 1.

  • Page 87: Operator's Presence System Checks

    PRE-DELIVERY CHECKS d. With the windrower moving at less than 5 mph (8 km/h): VI. OPERATOR’S PRESENCE SYSTEM CHECKS 1. Stand up out of the seat. 2. The CDM will flash “NO OPERATOR” on the upper line, and “ENGINE SHUTDOWN 5…4…3…2…1…0”...

  • Page 88: Exterior Lights

    PRE-DELIVERY CHECKS VII. EXTERIOR LIGHTS e. Switch on ROAD lights, and check that all lights as shown are functioning. M150, M200 a. Ensure Operator’s seat is in cab-forward mode . b. Switch on FIELD lights, and check that all lights as shown are functioning.
  • Page 89 PRE-DELIVERY CHECKS Rotate Operator’s seat to engine-forward mode. m. Switch on beacons, and check that they are working properly. Switch on ROAD lights, and check that all lights are functioning as shown below. TURN SIGNALS / HAZARDS - AMBER BEACON LIGHTS - AMBER TAIL / BRAKE LIGHTS - RED REAR - ENGINE FWD TURN SIGNALS / HAZARDS - AMBER...
  • Page 90 PRE-DELIVERY CHECKS M100 d. Switch on FIELD lights, and check that all lights shown are functioning. a. Switch on ROAD lights, and check that all lights shown are functioning. HIGH / LOW HIGH / LOW FIELD LIGHTS TURN SIGNALS / HAZARDS - AMBER FRONT FRONT FIELD LIGHTS...

  • Page 91: Interior Lights

    PRE-DELIVERY CHECKS Switch on beacons, and check that they are working properly. BEACON LIGHTS - AMBER VIII. INTERIOR LIGHTS M150, M200 SHOWN - M100 SIMILAR a. Switch lights on and off with switches on each light. Overhead ambient light only works with road/field light switch on.

  • Page 92: A/C And Heater

    PRE-DELIVERY CHECKS IX. A/C AND HEATER IMPORTANT To distribute the oil throughout the A/C system, perform the following steps whenever the machine is first started after storage for more than one week. a. With the engine running, turn blower switch to the first position, turn temperature control switch to maximum heating, and A/C control to “OFF”.

  • Page 93: Manuals

    PRE-DELIVERY CHECKS L. MANUALS M100 M150, M200 a. The following manuals should be stored in the manual storage case behind the Operator’s seat: OPERATOR’S PARTS WINDROWER MANUAL CATALOG ENGINE M100 #169304 #169305 MANUAL M150, M200 #169017 #169016 M. CAB INTERIOR a.
  • Page 94 MacDon Inc. 10708 N. Pomona Avenue Kansas City, Missouri United States, 64153-1924 t. (816) 891-7313 f. (816) 891-7323 MacDon Australia Pty. Ltd. A.C.N. 079 393 721 P.O. Box 243 Suite 3, 143 Main Street Greensborough, Victoria Australia 3088 t. 03 9432 9982 f.
  • Page 95 M Series Self-Propelled Windrower Pre-Delivery Checklist - Export Perform these checks and adjustments prior to delivery to your customer. The completed checklist should be retained either by the operator or the dealer. CAUTION: Carefully follow the instructions given. Be alert for safety related messages which bring your attention to hazards and unsafe practices.

This manual is also suitable for:

M150M200M100

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