User Manuals: MacDon D60 Farm Equipment Headers

User Manuals: MacDon D60 Farm Equipment Headers

Manuals and User Guides for MacDon D60 Farm Equipment Headers. We have 9 MacDon D60 Farm Equipment Headers manuals available for free PDF download: Operator's Manual, Installation Manual, Unloading And Assembly Instructions, Assembly Instructions Manual, Installation Instructions Manual, Quick Start Manual

MacDon D60 Operator's Manual

MacDon D60 Operator's Manual (298 pages)

Draper Headers for Self-Propelled Windrowers

Brand: MacDon | Category: Farm Equipment | Size: 11 MB

Table of Contents

Section 1

7
- Hydraulic Safety
  4
- Maintenance Safety
  4
- Service Intervals
  4
- Model and Serial Number
  6
  - Table of Contents
    7
- Chapter 1: Safety
  
  13
  - Safety Alert Symbols
    13
  - Signal Words
    14
  - Safety
    14
  - General Safety
    15
  - Maintenance Safety
    17
  - Hydraulic Safety
    19
  - Safety Signs
    20
  - Installing Safety Decals
    20
  - Safety Decal Locations
    21
- Chapter 2: Product Overview
  
  31
  - Definitions
    31
  - Specifications
    33
  - Stabilizer Wheels
    33
  - Component Identification
    34
- Chapter 3: Operation
  
  35
  - Owner/Operator Responsibilities
    35
  - Operational Safety
    36
  - Header Attachment/Detachment
    37
  - Attaching Header to Windrower
    37
  - Detaching Header from Windrower
    39
  - Break-In Period
    42
  - Preseason Check
    43
  - Daily Start-Up Check
    44
  - Shutting down Header
    45
  - Cab Controls
    46
  - Header Safety Props
    47
  - Reel Safety Props
    48
  - Engaging Reel Safety Props
    48
  - Disengaging Reel Safety Props
    49
  - Header Setup
    51
  - Reel Setting
    51
  - Header Operating Variables
    55
  - Cutting Height
    55
  - Cutting off Ground
    55
  - Cutting on Ground
    58
  - Adjusting Inner Skid Shoes
    58
  - Adjusting Outer Skid Shoes
    58
  - Header Float
    60
  - Header Angle
    60
  - Controlling Header Angle
    61
  - Reel Speed
    61
  - Optional Reel Drive Sprockets - D60
    62
  - Ground Speed
    62
  - Draper Speed
    63
  - Knife Speed
    63
  - Knife Speed Recommendations
    63
  - Reel Height
    66
  - Reel Fore-Aft Position
    67
  - Adjusting Reel Fore-Aft Position - Mechanical Method
    67
  - Adjusting Reel Fore-Aft Position - Hydraulic Method
    68
  - Repositioning Fore-Aft Cylinders on Single Reel
    68
  - Repositioning Fore-Aft Cylinders on Double Reel
    71
  - Reel Tine Pitch
    75
  - Reel Cam Settings
    75
  - Adjusting Reel Cam - D50
    77
  - Adjusting Reel Cam - D60
    79
  - Crop Dividers
    80
  - Removing Crop Dividers with Latch Option from Header - D60
    80
  - Removing Crop Dividers Without Latch Option from Header - D50
    81
  - Installing Crop Dividers with Latch Option Onto Header - D60
    82
  - Installing Crop Dividers Without Latch Option Onto Header - D50
    83
  - Crop Divider Rods
    85
  - Removing Crop Divider Rods
    85
  - Delivery Opening
    87
  - Adjusting Size of Delivery Opening on Header with Manual Deck Shift - D60
    87
  - Adjusting Size of Delivery Opening on Header with Manual Deck Shift - D50
    88
  - Double Windrowing
    88
  - Shifting Decks Hydraulically
    89
  - Shifting Decks Manually
    89
  - Windrow Types
    92
  - Haying Tips
    95
  - Curing
    95
  - Topsoil Moisture
    95
  - Weather and Topography
    95
  - Windrow Characteristics
    96
  - Driving on Windrows
    96
  - Raking and Tedding
    96
  - Chemical Drying Agents
    96
  - Draper Deflectors
    97
  - Replacing Draper Deflector
    97
  - Reworking Draper Deflectors
    98
  - Knifehead Shield
    100
  - Installing Knifehead Shield
    100
  - Leveling Header
    102
  - Unplugging Cutterbar
    103
  - Upper Cross Auger (Option)
    104
  - Removing Beater Bars
    104
  - Installing Beater Bars
    105
  - Transporting Header
    107
  - Precautions for Transporting Header on a Windrower
    107
  - Towing Header
    107
  - Attaching Header to Towing Vehicle
    108
  - Precautions for Towing a Header
    108
  - Converting from Transport to Field Position
    109
  - Removing Tow-Bar
    109
  - Storing the Tow-Bar
    110
  - Moving Front Wheels into Field Position
    111
  - Moving Rear Wheels into Field Position
    113
  - Converting from Field to Transport Position
    115
  - Moving Front Wheels into Transport Position
    115
  - Moving Rear (Right) Wheels into Transport Position
    117
  - Attaching Tow-Bar
    120
  - Storing the Header
    123
- Chapter 4: Maintenance and Servicing
  
  125
  - Preparing Machine for Servicing
    125
  - General Procedures
    126
  - Installing a Roller Chain
    126
  - Installing a Sealed Bearing
    127
  - Endshields
    128
  - Opening Hinged Endshield
    128
  - Closing Hinged Endshields
    129
  - Adjusting Hinged Endshield
    130
  - Removing Hinged Endshield
    134
  - Installing Hinged Endshield
    135
  - Removing Non-Hinged Endshields
    136
  - Installing Non-Hinged Endshields
    136
  - Adjusting Non-Hinged Endshields
    137
  - Lubrication
    140
  - Lubricating Header
    140
  - Service Intervals
    141
  - Hydraulic Schematics
    147
  - D50 or D60 Single-Reel Header
    147
  - D50 Single-Knife Header with Manual Deck Shift
    148
  - D60 Double-Reel Header
    149
  - D60 Double-Knife Header with Hydraulic Deck Shift
    150
  - Electrical System
    151
  - Replacing Light Bulbs
    151
  - Cutterbar
    152
  - Replacing Knife Section
    152
  - Removing Knife
    153
  - Removing Knifehead Bearing
    154
  - Installing Knifehead Bearing
    155
  - Installing Knife
    155
  - Spare Knife
    156
  - Knife Guards
    157
  - Adjusting Knife Guards
    157
  - Replacing Pointed Guards
    158
  - Replacing Stub Guards
    160
  - Checking and Adjusting Knife Hold-Downs
    163
  - Knife Drive
    169
  - Knife Drive Belts
    169
  - Untimed Knife Drive Belts
    169
  - Timed Double-Knife Drive Belts
    172
  - Knife Drive Box
    184
  - Checking Mounting Bolts
    185
  - Removing Knife Drive Box
    185
  - Removing Knife Drive Box Pulley
    188
  - Installing Knife Drive Box Pulley
    189
  - Installing Knife Drive Box
    189
  - Changing Oil in Knife Drive Box
    191
  - Drapers
    193
  - Adjusting Draper Tension
    193
  - Removing Split Drapers
    194
  - Installing Split Drapers
    195
  - Removing Endless Draper
    196
  - Installing Endless Draper
    198
  - Adjusting Draper Tracking
    200
  - Draper Roller Maintenance
    201
  - Removing Draper Drive Roller
    201
  - Installing Draper Drive Roller
    202
  - Removing Draper Idler Roller
    203
  - Installing Draper Idler Roller
    205
  - Replacing Draper Roller Bearing and Seal
    205
  - Adjusting Deck Height
    207
  - Reel
    209
  - Reel Clearance to Cutterbar
    209
  - Measuring Reel Clearance
    209
  - Fore-Aft Position
    210
  - Adjusting Reel Clearance
    211
  - Reel Clearance
    211
  - Reel Frown
    212
  - Adjusting Reel Frown
    212
  - Centering Reel
    213
  - Reel Drive
    214
  - Replacing Reel Drive Cover
    214
  - Adjusting Reel Drive Chain Tension
    218
  - Replacing Drive Chain on Single Reel
    219
  - Replacing Drive Chain on Double Reel
    221
  - Reel Drive Cover Installing
    225
  - Replacing Reel Drive Sprocket
    227
  - Replacing Double-Reel U-Joint
    231
  - Replacing Reel Drive Motor
    234
  - Reel Speed Sensor
    236
  - Reel Tines and Fingers
    237
  - Removing Steel Tines
    237
  - Installing Steel Tines
    238
  - Removing Plastic Fingers
    239
  - Installing Plastic Fingers
    240
  - Tine Tube Bushings
    241
  - Removing Bushings from Five-Bat Reels
    241
  - Installing Bushings on Five-Bat Reels
    243
  - Removing Bushings from Six- or Nine-Bat Reels
    245
  - Installing Bushings on Six- or Nine-Bat Reels
    247
  - Transport System (Optional)
    250
  - Checking Wheel Bolt Torque
    250
  - Checking Axle Bolt Torque
    251
  - Checking Tire Pressure
    252
  - Maintenance Requirements
    253
  - Break-In Inspection
    253
  - Maintenance Schedule
    253
  - Maintenance Record
    255
  - Checking Hydraulic Hoses and Lines
    256
- Chapter 5: Options and Attachments
  
  257
  - Reel Kits
    257
  - Lodged Crop Reel Finger Kit
    257
  - Reel Endshield Kit
    257
  - Hydraulic Reel Fore-Aft Positioner
    258
  - Cutterbar Kits
    259
  - Cutterbar Wearplate
    259
  - Knifehead Shield
    259
  - Stub Guard Conversion Kit
    260
  - Vertical Knife Mounts
    260
  - Adjustable Skid Shoes with Poly Covers
    261
  - Header Kits
    262
  - Stabilizer Wheels
    262
  - Stabilizer / Slow Speed Transport Wheels
    262
  - Crop Delivery Kits
    263
  - Rice Divider Rods
    263
  - Double Draper Drive Kit
    263
  - Double Windrow Attachment
    264
  - Draper Extension Kit
    264
  - Swath Forming Rods (Center Delivery)
    264
  - HC10 Hay Conditioner
    265
  - Hydraulic Deck Shift Package
    265
  - Upper Cross Auger
    265
- Chapter 6: Troubleshooting
  
  267
  - Crop Loss at Cutterbar
    267
  - Reel Finger
    267
  - Cutting Action and Knife Components
    269
  - Adjusting
    270
  - Installing
    270
  - Removing
    270
  - Reel Delivery
    271
  - Adjusting Reel Drive Chain Tension
    271
  - Header and Drapers
    273
  - Adjusting
    273
  - Hydraulic
    273
  - Draper Speed
    273
  - Cutting Edible Beans
    275
  - Skid Shoes
    275
  - Ground Speed
    275
  - Windrow Formation
    278
- Chapter 7: Reference
  
  279
  - Conversion Chart
    279
  - Torque Specifications
    280
  - Metric Bolt Specifications
    280
  - Metric Bolt Specifications - Cast Aluminum
    282
  - O-Ring Boss Hydraulic Fittings - Adjustable
    283
  - O-Ring Boss Hydraulic Fittings - Non-Adjustable
    284
  - O-Ring Face Seal Hydraulic Fittings
    285
  - Tapered Pipe Thread Fittings
    286
  - Unloading and Assembly
    288
  - Self-Propelled Windrowers
    288
  - Index
    289
Section 2

293
- Recommended Fluids and Lubricants
  297

Advertisement

MacDon D60 Operator's Manual

MacDon D60 Operator's Manual (246 pages)

Harvest Header, Combine Header

Brand: MacDon | Category: Farm Equipment | Size: 18 MB

Table of Contents

MacDon D60 Operator's Manual

MacDon D60 Operator's Manual (164 pages)

Harvest Headers For Self-Propelled Windrowers

Brand: MacDon | Category: Farm Equipment | Size: 11 MB

Table of Contents

1 Introduction

3
2 Model and Serial Number

4
- Table of Contents
  5
3 Safety

8
- Safety Alert Symbol
  8
- Signal Words
  8
- Safety Signs
  8
  - Safety Sign Installation
    8
  - Safety Sign Locations
    9
- General Safety
  18
4 Definitions

20
5 Component Identification

21
6 Specifications

22
7 Operation

24
- Owner/Operator Responsibilities
  24
- Operational Safety
  24
- Header Attachment/Detachment
  25
  - Attachment
    25
  - Detachment
    26
- Break-In Period
  28
- Pre-Season Check
  28
- Daily Start-Up Check
  29
- Shutdown Procedure
  29
- Header Controls
  30
- Header Lift Cylinder Lock-Outs
  30
- Reel Props
  31
- Header Set-Up
  32
- Header Operating Variables
  36
  - Cutting Height
    36
  - Header Float
    38
  - Header Angle
    39
  - Reel Speed
    40
  - Ground Speed
    41
  - Draper Speed
    42
  - Knife Speed
    42
  - Reel Height
    45
  - Reel Fore-Aft Position
    45
  - Reel Tine Pitch
    50
  - Crop Dividers and Rods
    52
- Delivery Opening/Deck Shift
  55
  - Delivery Opening: D60
    55
  - Delivery Opening: D50
    56
- Double Windrowing
  57
  - Hydraulic Deck Shift
    57
  - Manual Deck Shift
    57
- Windrow Types
  59
- Haying Tips
  60
  - Curing
    60
  - Topsoil Moisture
    60
  - Weather and Topography
    60
  - Windrow Configuration
    60
- Driving on Windrow
  60
- Raking and Tedding
  60
- Chemical Drying Agents
  61
- Draper Deflectors
  62
  - Deflector Replacement
    62
  - Deflector Re-Work
    62
- Knife Head Shield
  63
- Header Levelling
  64
- Unplugging Cutterbar
  64
- Upper Cross Auger
  65
- Transporting Header
  66
- Storage
  74
8 Maintenance and Servicing

75
- Preparation for Servicing
  75
- Recommended Safety Procedures
  75
- Maintenance Specifications
  76
  - Recommended Torques
    76
  - Roller Chain Installation
    79
  - Sealed Bearing Installation
    79
  - Recommended Fluids and Lubricants
    80
  - Conversion Chart
    80
- Endshields
  81
  - Hinged
    81
  - Non-Hinged
    83
- Lubrication
  84
  - Greasing Procedure
    84
  - Lubrication Points
    84
  - Oiling Requirements
    90
  - Hoses and Lines
    91
  - Hydraulic Schematics
    92
- Electrical
  96
- Sickle and Sickle Drive
  97
  - Sickle Sections
    97
  - Sickle Removal
    98
  - Sickle Head Bearing Replacement
    98
  - Sickle Installation
    99
  - Spare Sickle (Single Knife Headers)
    99
  - Sickle Guards
    100
  - Sickle Hold-Downs
    103
  - Sickle Drive Belts: Non-Timed Drive
    104
  - Sickle Drive Belts: Timed Drive
    105
  - Wobble Box
    110
- Drapers
  113
  - Draper Tension Adjustment
    113
  - Replacing Split Draper
    114
  - Replacing Endless Draper
    115
  - Draper Alignment
    117
  - Draper Roller Maintenance
    118
  - Deck Height
    121
  - Reel and Reel Drive
    122
    
    Reel Clearance to Cutterbar
    122
    
    Reel Frown Adjustment
    123
    
    Reel Centering
    124
    
    Reel Drive Chain: D60
    125
    
    Reel Drive Chain: D50
    129
    
    Reel Drive Sprocket: D60
    130
    
    Reel Drive Sprocket: D50
    131
    
    Reel Drive U-Joint: D60
    132
    
    Reel Drive Motor: D60
    133
    
    Reel Drive Motor: D50
    134
    
    Reel Speed Sensor
    135
    
    Reel Tines
    136
    
    Tine Tube Bushings
    138
  - Transport System
    142
    
    Wheel Bolt Torque
    142
    
    Axle Bolts
    142
    
    Tire Inflation
    142
  - Maintenance Schedule
    143
    
    Break-In Inspections
    143
    
    Interval Maintenance
    144
    
    Maintenance Record
    145
9 Troubleshooting

146
- Crop Loss at Cutterbar
  146
- Cutting Action and Sickle Components
  147
- Reel Delivery
  149
- Header and Drapers
  151
- Cutting Edible Beans
  152
- Windrow Formation
  155
10 Options and Attachments

156
- Cutterbar Poly
  156
- Adjustable Skid Shoes with Poly Cover
  156
- Stub Guard Conversion Kit
  156
- Stabilizer Wheels
  156
- Stabilizer/Transport Wheels
  156
- Lodged Crop Reel Finger Kit
  157
- Vertical Knife Mounts
  157
- Upper Cross Auger Kit
  157
- Reel Endshield Kit
  157
- Double Draper Drive
  157
- Draper Extension Kit
  158
- Rice Divider Kit
  158
- Knife Head Shield
  158
- Swath Forming Rods
  158
- Hydraulic Deck Shift
  158
- Double Windrow Attachment
  158
- Hay Conditioner
  159
- Rock Retarder Kit
  159
- Hydraulic Reel Fore-Aft Positioner
  159
11 Unloading and Assembly

160
Index

161

Advertisement

MacDon D60 Installation Manual

MacDon D60 Installation Manual (49 pages)

Slow Speed Transport Option

Brand: MacDon | Category: Farm Equipment | Size: 25 MB

Table of Contents

Table of Contents
3
General Safety
5
Recommended Torques
7
General
7
Sae Bolts
7
Metric Bolts
7
Flare Type Hydraulic Fittings
8
O-Ring Boss (Orb) Hydraulic Fittings
8
O-Ring Face Seal (Orfs) Hydraulic Fittings
9
Conversion Chart
10
Step 1. Prepare Header
11
Step 2. Install Front Axle
12
Step 3. Install Header Electrical Harness
14
Step 4. Install Front Suspension
20
Step 5. Install Rear Suspension
21
Step 6. Install Rear Fixed Axle
22
Step 7. Install Rear Swing Axle
24
Step 8. Check Axle Subassemblies
25
Hub Pivot
25
Latch Alignment
25
Step 9. Install Wheels
26
Step 10. Adjust Axle Brace
27
Step 11. Install Lights
28
Attach Lights
28
Endshield Light
28
Reel Arm Light
29
Install Light Wiring Harness
30
D60, Fd70 Headers
30
Install Splice
33
Connect Harness
34
NORTH AMERICA/AUSTRALIA/CIS (with Module)
34
EUROPE and OTHER EXPORT (Without Module)
34
Electrical Schematics: 2008 and Newer
35
North America & Australia: with Module
35
Europe and Other Export: Without Module, with Splice
36
Step 12. Attach Decals
37
Step 13. Install Smv Sign
38
Step 14. Install Tow-Bar Brackets
39
Endsheet Brackets
39
Step 15. Assemble Tow-Bar Cradles
40
Left Side Cradle Assembly
40
Windrower 30 Ft / Combine 30 Ft Flex / All 35 Ft Rigid
40
Combine 30 Ft Rigid
40
Combine 35 Ft Flex / All 40 - 45 Ft
40
Right Side Cradle
41
Windrower 30 Ft
41
Combine 30 Ft Rigid
41
Combine 30 Ft Flex
41
All 35-45 Ft
41
Step 16. Install Cradle Assemblies
42
Left Side Cradles
42
Right Side Cradles
42
All Except 30 Ft Windrower
42
30 Ft Windrower
43
Step 17. Attach Tow-Bar
44
Step 18. Detach and Store Tow-Bar
46
Step 19. Conversion to and from Transport
47

MacDon D60 Unloading And Assembly Instructions

MacDon D60 Unloading And Assembly Instructions (49 pages)

Harvest Header

Brand: MacDon | Category: Farm Equipment | Size: 4 MB

Table of Contents

Introduction

2
- Table of Contents
  3
General Safety

4
Recommended Torques

6
- General
  6
- Sae Bolts
  6
- Metric Bolts
  6
- Hydraulic Fittings
  7
Conversion Chart

9
Step 1. Unload Header

10
Step 2. Lower Header

11
- Single Reel Headers
  11
- Double Reel Headers: D60 Only
  12
Step 3. Remove Shipping Supports

13
Step 4. Attach Reel Lift Cylinders

15
Step 5. Attach to Windrower

18
Step 6. Connect Center-Link

20
Step 7. Connect Hydraulics

22
Step 8. Connect Reel to Fore-Aft Cylinders

24
Step 9. Attach Cam Arms

26
Step 10. Install Reel Endshields

27
Step 11. Install Crop Dividers

28
Step 12. Install Header Endshields

30
- Hinged Endshield
  30
- Non-Hinged Endshield
  32
Step 13. Adjust Transport Lights

33
Step 14. Install Options

33
Step 15. Add Ballast

34
Step 16. Pre-Delivery Inspection

35
- TIRE PRESSURE (Transport and Stabilizer Wheel Options)
  35
- WHEEL BOLT TORQUE (Transport and Stabilizer Wheel Options)
  35
- Wobble Box
  35
- Sickle Drive Belt Tension
  36
  - NON-TIMED DRIVE: SK and DK
    36
  - Timed Drive: Dk
    36
- Reel Centering
  37
- Draper Tension
  38
- Skid Shoe Settings
  39
- Header Levelling
  39
- Reel Tine to Cutterbar Clearance
  40
- Draper Seal
  41
- Lubricate Header
  42
- Manuals
  45
Step 17. Run-Up the Header

46
Step 18. Post Run-Up Checks

47
- Knife
  47

MacDon D60 Assembly Instructions Manual

MacDon D60 Assembly Instructions Manual (34 pages)

For Self-Propelled Windrowers

Brand: MacDon | Category: Farm Equipment | Size: 11 MB

Table of Contents

Table of Contents
3
Table of Contents Introduction
3
General Safety
4
Recommended Torques
6
General
6
Sae Bolts
6
Metric Bolts
6
Hydraulic Fittings
7
English/Metric Equivalents
8
Step 1. Unload Header
9
Step 2. Lower Header
10
Single Reel Headers
10
Double Reel Headers - D60 Only
11
Step 3. Remove Shipping Supports
12
Step 4. Attach Reel Lift Cylinders
13
Step 5. Attach to Tractor
15
Step 6. Connect Reel to Fore/Aft Cyl - D60 Only
18
Step 7. Attach Cam Arms
19
Step 8. Install Endshields
19
Step 9. Re-Install Guards
20
Step 10. Adjust Transport Lights
21
Step 11. Pre-Delivery Inspection
22
TIRE PRESSURE (Transport & Stabilizer Wheel Options)
22
WHEEL BOLT TORQUE (Transport & Stabilizer Wheel Options)
22
Wobble Box
22
Sickle Drive Belt Tension
23
Reel Centering
24
Draper Tension
25
Skid Shoe Settings
26
Reel Tine to Cutterbar Clearance
27
Lubricate Header
28
End Shields
31
Operator's Manual and Parts Catalog
31
Step 12. Run-Up the Header
32
Step 13. Post Run-Up Adjustments
32
Knife
32

MacDon D60 Operator's Manual

MacDon D60 Operator's Manual (35 pages)

Brand: MacDon | Category: Farm Equipment | Size: 4 MB

Table of Contents

Table of Contents
3
Safety Warning
4
Feedstorm Kit Contents
5
Installation
10
Mechanical Fitment
10
Hydraulic Fitment
18
Electrical Fitment
22
Additional Fitment Notes
24
Permanent Fixture
25
Operation
27
Actuator Procedures
27
Reset Procedure
27
Inner and Outer Limits Procedure
27
Saved Positions Procedure
28
Prior to Start up
28
Auger Barrel Rpm
28
Maintenance
29
Storage
29
Troubleshooting
30
Remote Control Error Code
30
Error Codes E01 to E04: Actuator Overload Error
30
Error Codes E07 to E10: Actuator Sensor Error
30
Error Code H01: System Overheat Protection
30
Actuators Do Not Extend/Retract
30
Actuator Pair out of Sync and Not Completely Retracting
30
Reference Documents
31

MacDon D60 Installation Instructions Manual

MacDon D60 Installation Instructions Manual (11 pages)

with Pick-Up Reel

Brand: MacDon | Category: Farm Equipment | Size: 0 MB

MacDon D60 Quick Start Manual

MacDon D60 Quick Start Manual (4 pages)

Brand: MacDon | Category: Farm Equipment | Size: 0 MB

Table of Contents

Advertisement

Related Products

MacDon Categories

Farm Equipment Tractor Tractor Accessories

Lawn Mower

Lawn Mower Lawn and Garden Equipment

More MacDon Manuals