MacDon M205 Maintenance And Service Manual

Ongoing Maintenance Intervals
TIME SERVICE
1. Check tire inflation.
2. Check engine oil and engine coolant levels.
Every 3. Clean radiator, hydraulic oil cooler, c harge air cooler, and A/C
10 hours or condenser.
daily 4. Check hydraulic oil level and inspect hoses/lines
for leaks.
5. Drain fuel filter water trap.
1. Grease caster pivots and spindle bearings.
Every 2. Grease top link pivots.
50 hours 3. Clean cab fresh air intake filter.
4. Check engine gearbox.
Every 100
hours or 1. Clean cab air return filter.
annually
Every
1. Check drive wheel lubricant.
250 hours
NOTE: Refer to M205 Operator's Manual for complete maintenance schedule.
Break-in Inspections
Hours Item Check
Torque: 510 N·m (375 ft·lbf) dry
1 Drive wheel nuts
Refer to M205 Operator's Manual
A/C belt Tension
Caster wheel nuts Torque: 163 N·m (120 ft·lbf)
5
Caster wheel
Torque inboard: 135 N·m (100 ft·lbf)
anti-shimmy
Torque outboard: 115 N·m (85 ft·lbf)
dampener bolts
Walking beam bolts Torque: 448 N·m (330 ft·lbf)
Walking beam bolts Torque: 448 N·m (330 ft·lbf)
10
Neutral Dealer adjust
Hose clamps:
air intake, radiator, Tightness
heater, hydraulic
Walking beam bolts Torque: 448 N·m (330 ft·lbf)
Caster wheel
Torque inboard: 135 N·m (100 ft·lbf)
anti-shimmy
Torque outboard: 115 N·m (85 ft·lbf)
50 dampener bolts
Engine gearbox oil
Drive wheel oil
Change
Hydraulic oil filters
(except lift)
Tire Pressure
Bar 220 kPa (32 psi)
Turf 140 kPa (20 psi)
Caster wheels 70 kPa (10 psi)
M205 Windrower Quick Card - Form 147957 Rev. A
Supplement to M205 Windrower Operator's Manual
Fluids and Lubricants
Description/
Fluid Volume Spec.
Information
367 L
Fuel: ATSM Refer to M205
(97 US
diesel no.2 D-975 Operator's Manual
gallons)
Fuel:
367 L
diesel no.1 Refer to M205
(97 US n/a
and no. 2 Operator's Manual
gallons)
mix
30 L
ASTM Refer to M205
Antifreeze (7.9 US
D-4985 Operator's Manual
gallons)
High temp. Extreme
pressure EP2.
Max 1%
SAE molybdenum
Grease N/A
Multipurpose disulphide,
lithium base.
Use as required
unless otherwise noted.
14.2 L
Engine oil (15 US Engine crankcase
quarts)
SAE 15W40
for API class
SJ and CH-4
65 L
Windrower and header
Hydraulic oil (17.2 US
drive
gallons)
2.1L
SAE 80W-140
(2.2 US Engine gearbox
API
quarts)
service class
Gear lube
GL-5.
1.4 L
E synthetic
(1.5 US Power wheels
trans lube
quarts )
A/C 2.27 kg
R134A - - -
refrigerant (5 lb)
Compressor 240 cc
PAG SP-15 - - -
oil (8.1 fl. oz.)
Battery Disconnect
A battery main disconnect switch (A) is located on the right cab-
forward side frame rail, just behind the batteries, and can be
easily accessed by moving the maintenance platform.
Ensure the switch is in
the POWER OFF
position when servicing
electrical components,
or to prevent loss of
battery charge when
the windrower will not
be used for periods
longer than one week.
Float Presets
A-Series, R-Series, or D-Series without
hydraulic deck shift
FLOAT PRESET/DECK SHIFT switch allows
for auto-memory of three different trim cylinder
positions. For example:
#1 - Border width LH 5.0, RH 6.5
#2 - Normal width LH 5.0, RH 5.0
#3 - Rocky width LH 6.5, RH 6.5
D-Series with hydraulic deck shift
DECK SHIFT switch activates hydraulic deck
shifting when header is engaged, and allows for
auto-memory of trim cylinder adjustments in
each delivery opening position.
Allows for compensation of weight shifts to the
float springs.
M205 Windrower Quick Card - Form 147957 Rev. A
Supplement to M205 Windrower Operator's Manual
Normal Start
1. Place GSL in N-DETENT.
2. Set throttle to start position—fully back.
3. Sound horn three times.
4. Turn ignition key to RUN position.
Single loud tone sounds, engine warning lights illuminate, and
CDM displays HDR DISENGAGED or HEADER ENGAGED and
IN PARK.
5. Turn ignition key to START position until engine starts, and then
release key. Tone ceases and warning lights go out.
CDM displays the programmed header data for five seconds
(if attached) and then returns to previous display.