Mitsubishi Electric M800VS Series Connection And Set Up Manual
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Mitsubishi Electric M800VS Series Connection And Set Up Manual

Mitsubishi Electric M800VS Series Connection And Set Up Manual

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Summary of Contents for Mitsubishi Electric M800VS Series

  • Page 2 Introduction This manual describes the items required for installing, connecting and setting up the Mitsubishi Electric CNC. Read this manual thoroughly and understand the product's functions and performance before use. Supported models of this manual are as follows: Supported models...
  • Page 3  Details described in this manual  This book is configured as follows. Refer to the following chapters as necessary. - Installation and connection: Chapter 1 to 15 - Setup: Chapter 16 to 35  In this manual, the following abbreviations might be used. L system: Lathe system M system: Machining center system ...
  • Page 5 Manual List Manuals related to M800V/M80V Series are listed as follows. These manuals are written on the assumption that all optional functions are added to the targeted model. Some functions or screens may not be available depending on the machine or specifications set by MTB. (Confirm the specifications before use.) The manuals issued by MTB take precedence over these manuals.
  • Page 6 Manuals for MTBs (NC) Manual IB No. Purpose and Contents  Model selection M800V/M80V Series IB-1501610 Specifications Manual (Function)  Outline of various functions  Model selection M800V/M80V Series IB-1501611 Specifications Manual (Hardware)  Specifications of hardware unit  Detailed specifications of hardware unit M800VW/M80VW Series IB-1501612 Connection and Setup Manual...
  • Page 7 (Monitor) GOT2000 Series Connection Manual  Outline of connection types and connection method between SH-081197ENG (Mitsubishi Electric Products) GOT and Mitsubishi Electric connection devices GT Designer3 (GOT2000) Screen  Outline of screen design method using screen creation SH-081220ENG Design Manual...
  • Page 8 Reference Manual for MTBs Manual Purpose and Contents M800/M80 Series Smart safety BNP-C3072-022  Explanation for smart safety observation function observation Specification manual M800/M80 Series CC-Link (Master/ BNP-C3072-089  Explanation for CC-Link Local) Specification manual M800/M80 Series PROFIBUS-DP BNP-C3072-118  Explanation for PROFIBUS-DP communication function Specification manual M800/M80 Series Interactive cycle BNP-C3072-121-...
  • Page 9 Precautions for Safety Always read the specifications issued by the machine tool builder, this manual, related manuals and attached documents before installation, operation, programming, maintenance or inspection to ensure correct use. Understand this numerical controller, safety items and cautions before using the unit. This manual ranks the safety precautions into "DANGER", "WARNING"...
  • Page 10 For Safe Use Mitsubishi CNC is designed and manufactured solely for applications to machine tools to be used for industrial purposes. Do not use this product in any applications other than those specified above, especially those which are substantially influential on the public interest or which are expected to have significant influence on human lives or properties. ...
  • Page 11 (*1) Denial-of-service (DoS) refers to a type of cyber-attack that disrupts services by overloading the sys- tem or by exploiting a vulnerability of the system. Mitsubishi Electric assumes no responsibility for any problems caused to the NC system by any type of cyber-attacks including DoS attack, unauthorized access and computer virus.
  • Page 12 [Transportation and installation] CAUTION Correctly transport the products according to the mass. Use motor’s suspension bolts to transport the motor itself. Do not use it to transport the motor after instal- lation onto the machine. Do not stack the products exceeding the indicated limit. Do not hold the cables, shaft or encoder when transporting the motor.
  • Page 13 CAUTION Do not block the intake/outtake ports of the motor with the cooling fan. Install the controller’s display section and operation board section on the spot where cutting oil will not reach. The controller, drive unit and motor are precision devices, so do not drop or apply thumping vibration and strong impacts on them.
  • Page 14 [Items related to wiring] CAUTION Correctly wire this product. Failure to observe this could result in motor runaway, etc. Connect the cables to the designated connectors. Incorrect connections could damage the device. Do not install a phase advancing capacitor, surge absorber or radio noise filter on the output side of the drive unit.
  • Page 15 CAUTION Separate the signal wire from the drive line or power line when wiring. Carry out wiring so that there is no possibility of short circuit between wires, nor of dangerous state. Use wires and cables whose wire diameter, heat resistance level and bending capacity are compatible with the system.
  • Page 16 [Setup] WARNING Do not cancel the emergency stop before confirming the basic operation. Always set the stroke end and stored stroke limit. Failure to set this could result in collision with the ma- chine end. CAUTION For items described as "Restrictions" or "Usable State" in this manual, the instruction manual issued by the machine tool builder takes precedence over this manual.
  • Page 17 [Usage] CAUTION Use this product within the range of environmental condition described in this manual. Using this product in an environment outside the range could result in electric shock, fire, operation fail- ure, or damage to or deterioration of the product. Install an external emergency stop circuit so that the operation can be stopped and the power turns OFF immediately when unforeseen situation occurs.
  • Page 18 [Troubleshooting] CAUTION Use a motor with electromagnetic brakes or establish an external brake mechanism for Shut off with motor Shut off with CNC brake the purpose of holding; this serves as brake control output control PLC output countermeasures for possible hazardous situation caused by power failure or prod- uct fault.
  • Page 19 [Notes on radio frequency interference] CAUTION The wireless LAN communication module in this product uses the radio channels in the same frequency band (channels 1 - 13 in the 2.4 GHz band) as the following equipment and radio stations: ・ Industrial, scientific and medical equipment ・...
  • Page 20 (2) Requirements for "Law for Treatment of Waste and Cleaning" (a) Mitsubishi Electric recommends recycling and selling the product when no longer needed according to item (1) above. The user should make an effort to reduce waste in this manner.
  • Page 21 This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and Annex II. Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste.
  • Page 22 MELDAS, MELSEC, EZSocket, EZMotion, iQ Platform, MELSEC iQ-R, MELSOFT, GOT, CC-Link, CC-Link/LT, CC-Link IE, CC-Link IE/field, EcoMonitorLight and SLMP are either trademarks or registered trademarks of Mitsubishi Electric Corporation in Japan and/or other countries. Ethernet is a registered trademark of Xerox Corporation in the United States and/or other countries.
  • Page 23 本製品の取扱いについて ( 日本語 /Japanese) 本製品は工業用 ( クラス A) 電磁環境適合機器です。販売者あるいは使用者はこの点に注意し、住商業環境以外での使 用をお願いいたします。 Handling of our product (English) This is a class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures. 본...

  • Page 24: Table Of Contents

    Contents 1 System Basic Configuration ........................1 1.1 System Basic Configuration Drawing........................2 2 General Connection Diagram........................3 2.1 General Connection Diagram [M800VS]........................4 2.2 General Connection Diagram [M80V] ........................5 2.3 Differences in Connection Depending on the Operation Panel I/O Unit ..............7 2.4 Connecting a Pulse-controlled Inverter [M80V]......................
  • Page 25 4.8 Operation Panel I/O Unit............................69 4.8.1 List of Units ..............................69 4.8.2 FCU8-DX731/FCU8-DX750/FCU8-DX760/FCU8-DX761/FCU8-DX834 ............70 4.9 Remote I/O Unit ..............................96 4.9.1 List of Units ..............................96 4.9.2 FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX202/FCU8-DX213/ FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1/FCU8-DX651/FCU8-DX408/ FCU8-DX409 ..............................97 4.10 Functional Safety Expansion Unit........................139 4.10.1 Functional Safety Expansion Unit (FCU8-EX134) ..................
  • Page 26 7.6 Connecting with Drive Unit............................ 225 7.6.1 Connecting with Drive Unit MDS-E/EH Series ..................... 226 7.6.1.1 Connection of Optical Communication Cables ..................226 7.6.1.2 Drive Unit Arrangement ........................229 7.6.2 Connecting with Drive Unit MDS-EM/EMH Series ..................230 7.6.3 Connecting with Drive Unit MDS-EJ/EJH Series..................232 7.7 Connecting with Pulse-Controlled Inverter [M80V] ....................
  • Page 27 13 Connection of Machine Operation Panel ..................... 319 13.1 Machine Operation Panel Connection System Drawing..................320 13.2 Connecting with Power Supply ........................... 321 13.3 Connecting with Frame Ground.......................... 322 13.4 Connecting with Operation Panel I/O Unit ......................322 13.5 Connecting Emergency Stop Switch ........................323 13.6 Connecting with Sub Panel..........................
  • Page 28 17.1.1 Setting the Rotary Switch ........................... 376 17.1.2 Setting the DIP Switch..........................377 17.2 Setting Drive Unit MDS-EM/EMH Series ......................378 17.2.1 Setting the Rotary Switch ........................... 378 17.3 Setting Drive Unit MDS-EJ/EJH Series....................... 379 17.3.1 Setting the Rotary Switch ........................... 379 17.3.2 Setting the DIP Switch..........................
  • Page 29 22.1.5 Dog-type..............................456 22.1.6 Setting the Grid Interval and the Reference Encoder for Grid Interval............457 22.1.7 Precautions Common for the Initilization Operation................... 457 22.1.8 Precautions Common for the Dogless-type Absolute Position Encoder ............ 458 22.2 Adjustment of Reference Position Return in Relative Position Detection System ..........459 22.2.1 Dog-type Reference Position Return Operation..................
  • Page 30 29 Deceleration Check..........................519 29.1 Function ................................520 29.2 Deceleration Check Method..........................522 29.3 Deceleration Check for Opposite Direction Movement Reversal ................ 524 29.4 Parameters................................526 29.5 Relation with Other Functions ..........................528 29.6 Precautions ................................. 529 30 Synchronous Control and Multiple-axis Synchronization Control ........... 531 30.1 Synchronous Control............................
  • Page 31 37.3 Changing the Operation Level to One of 4 to 6 ....................589 37.4 Changing the Password............................590 37.5 Clearing the Password............................591 37.6 Changing the Protection Level..........................592 37.7 Saving the Protection Level Setting........................592 38 Appendix 3: Displaying Original Logo on Standard Screen .............. 593 39 Appendix 4: Country Code Setting (for Wireless LAN Function) ............

  • Page 32: System Basic Configuration

    System Basic Configuration IB-1501613-A...

  • Page 33: System Basic Configuration Drawing

    M800VS/M80V Series Connection and Setup Manual 1 System Basic Configuration 1.1 System Basic Configuration Drawing 1.1 System Basic Configuration Drawing Display unit Keyboard unit (Control unit is added onto back of display unit.) (Operation panel I/O unit is added onto back of keyboard unit.) Control unit Operation panel I/O unit Remote I/O unit...

  • Page 34: General Connection Diagram

    General Connection Diagram IB-1501613-A...

  • Page 35: General Connection Diagram [M800Vs]

    (*1) For information on how to connect the drive unit, refer to the drive unit's manual. Note (1) For details on connecting to the machine operation panel manufactured by Mitsubishi Electric, refer to the chapter "13 Connection of Machine Operation Panel".

  • Page 36: General Connection Diagram [M80V]

    (*1) For information on how to connect the drive unit, refer to the drive unit's manual. (*2) For the 8.4-type display unit, TP connector is not used. Note (1) For details on connecting to the machine operation panel manufactured by Mitsubishi Electric, refer to the chapter "13 Connection of Machine Operation Panel". IB-1501613-A...
  • Page 37 (*3) The safety remote I/O unit is available only when the functional safety expansion unit is mounted. Note (1) For details on connecting to the machine operation panel manufactured by Mitsubishi Electric, refer to the chapter "13 Connection of Machine Operation Panel".

  • Page 38: Differences In Connection Depending On The Operation Panel I/O Unit

    M800VS/M80V Series Connection and Setup Manual 2 General Connection Diagram 2.3 Differences in Connection Depending on the Operation Panel I/O Unit 2.3 Differences in Connection Depending on the Operation Panel I/O Unit There are differences in connection depending on the operation panel I/O unit. The parts surrounded by the dotted lines in the figures below are different.

  • Page 39: Connecting A Pulse-Controlled Inverter [M80V]

    M800VS/M80V Series Connection and Setup Manual 2 General Connection Diagram 2.4 Connecting a Pulse-controlled Inverter [M80V] 2.4 Connecting a Pulse-controlled Inverter [M80V] Pulse-controlled inverter refers to an inverter capable of controlling spindle operation through pulse train input. Control unit ENC RIO1 RIO2 Pulse-controlled inverter...

  • Page 40: List Of Configuration

    List of Configuration IB-1501613-A...

  • Page 41: Control Unit [M800Vs]

    M800VS/M80V Series Connection and Setup Manual 3 List of Configuration 3.1 Control Unit [M800VS] 3.1 Control Unit [M800VS] Classification Type Components Remarks Base control card This unit is not compliant with both Export NC functions and display controller FCU8-MU551 Add-on CPU card Trade Control Order and Foreign Ex- For M830VS Front-side memory I/F card...

  • Page 42: Keyboard Unit [M800Vs]

    M800VS/M80V Series Connection and Setup Manual 3 List of Configuration 3.5 Keyboard Unit [M800VS] 3.5 Keyboard Unit [M800VS] Classification Type Components Remarks Escutcheon, key switch Keyboard for 10.4-type display unit FCU8-KB041 G402 cable ONG layout (for L system, XZF) Clear key Screw cap set Escutcheon, key switch Keyboard for 10.4-type display unit...

  • Page 43: Operation Panel I/O Unit

    M800VS/M80V Series Connection and Setup Manual 3 List of Configuration 3.7 Operation Panel I/O Unit 3.7 Operation Panel I/O Unit Classification Type Components Remarks DI: 64-points 24 V/0 V common type DO: 48-points source type (200 mA/ point) AO: 1 point DI 24 V/0 V common input [64 Manual pulse generator input: 2 ch points]...

  • Page 44: Remote I/O Unit

    M800VS/M80V Series Connection and Setup Manual 3 List of Configuration 3.8 Remote I/O Unit 3.8 Remote I/O Unit Classification Type Components Remarks DI: 32-points 24 V/0 V common type DI 24 V/0 V common input [32 Base card DO: 32-points source type (200 mA/ points] FCU8-DX220 RIO 2.0 connector set...

  • Page 45: Functional Safety Expansion Unit [M80V]

    M800VS/M80V Series Connection and Setup Manual 3 List of Configuration 3.9 Functional Safety Expansion Unit [M80V] 3.9 Functional Safety Expansion Unit [M80V] Classification Type Components Remarks Functional safety expansion unit FCU8-EX134 Add-on card Smart safety observation 3.10 Function Expansion Unit Classification Type Components...

  • Page 46: Machine Operation Panel

    3.13 Machine Operation Panel Classification Type Components Remarks Escutcheon, key switch Main panel A Mitsubishi Electric standard key layout FCU8-KB921 Control card (For 8.4-type/15-type display unit) (55 keys) (Standard specification A) G054 cable, screw cap set Escutcheon, key switch Main panel A...

  • Page 47: Cable Connector Sets

    M800VS/M80V Series Connection and Setup Manual 3 List of Configuration 3.15 Cable Connector Sets 3.15 Cable Connector Sets Classification Type Components Remarks General I/O Connector (10120-3000PE, 2 pcs.) FCUA-CS000 (For SKIP, SIO, MPG, AIO) Shell kit (10320-52F0-008, 2 pcs.) 005057-9403 Emergency stop connector Connector (50-57-9403), 0016020103 x 3...

  • Page 48: List Of Cables

    M800VS/M80V Series Connection and Setup Manual 3 List of Configuration 3.20 List of Cables 3.20 List of Cables [Cable relating to NC] Max. cable Type Application Available cable length (m) length Wiring between synchronous encoder and control unit (straight, with con- FCUA-R050-xM 30 m nector)
  • Page 49 M800VS/M80V Series Connection and Setup Manual 3 List of Configuration 3.20 List of Cables [Cable Relating to Drive Unit] Max. cable Type Application Available cable length (m) length Motor side PLG cable CNP2E-1-xM Spindle side accuracy encoder 2, 3, 4, 5, 7, 10, 15, 20, 25, 30 30 m TS5690 cable Spindle side detector cable...

  • Page 50: System Type

    Control unit Display unit FCA850H-8SV FCU8-DU182-31 (15-type color LCD touchscreen) M850VS FCU8-MA551-001 FCA850H-4SV FCU8-DU142-31 (10.4-type color LCD touchscreen) M800VS Series FCA830H-8SV FCU8-DU182-31 (15-type color LCD touchscreen) M830VS FCU8-MU551-001 FCA830H-4SV FCU8-DU142-31 (10.4-type color LCD touchscreen) FCA80H-8AV FCU8-DU182-32 (15-type color LCD touchscreen)
  • Page 51 M800VS/M80V Series Connection and Setup Manual 3 List of Configuration 3.21 System Type IB-1501613-A...

  • Page 52: General Specifications

    General Specifications IB-1501613-A...

  • Page 53: Environment Conditions [M800Vs]

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.1 Environment Conditions [M800VS] 4.1 Environment Conditions [M800VS] 4.1.1 Installation Environment Conditions Unit name Control unit Display unit Item FCU8-DU142-31: (10.4-type) Type FCU8-MU551/MA551 FCU8-DU182-31: (15-type) During op- 0 °C to 58 °C Ambient eration tempera-...
  • Page 54 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.1 Environment Conditions [M800VS] Unit name Keyboard unit Operation panel I/O unit Machine operation panel FCU8-KB041/KB046: (10.4-type) FCU8-KB921/KB922/ FCU8-DX731 FCU8-KB047: (10.4-type/vertical KB925 Item arrangement) FCU8-DX750 Type FCU8-DX834 FCU8-KB923/KB924/ FCU8-KB048: (10.4-type) FCU8-DX760 KB926 FCU8-KB083: (15-type/vertical FCU8-DX761...
  • Page 55 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.1 Environment Conditions [M800VS] Unit name Remote I/O unit FCU8-DX213/ Item FCU8-DX220/ DX213-1/ Type FCU8-DX202 FCU8-DX408 FCU8-DX409 FCU8-DX651 DX230/ DX231 DX654/ DX654-1 During op- 0 to 58 °C eration Ambient temperature During -20 to 60 °C storage...

  • Page 56: Vdc Stabilized Power Supply Selecting Conditions

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.1 Environment Conditions [M800VS] 4.1.2 24 VDC Stabilized Power Supply Selecting Conditions Consider the following characteristics for the stabilized power supply, and select the power supply that complies with laws, regulations, or safety standards of the country where the machine will be installed. Item Specifications Remarks...

  • Page 57: Environment Conditions [M80V]

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.2 Environment Conditions [M80V] 4.2 Environment Conditions [M80V] 4.2.1 Installation Environment Conditions Unit name Control unit Display unit FCU8-DU122-12: (8.4-type) Item Type FCU8-MU521/MU522 FCU8-DU142-32: (10.4-type) FCU8-DU182-32: (15-type) During op- 0 °C to 58 °C Ambient eration tempera-...
  • Page 58 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.2 Environment Conditions [M80V] Unit name Keyboard unit Operation panel I/O unit Machine operation panel FCU8-KB025: (8.4-type) FCU8-KB026/KB028: (8.4-type) FCU8-KB029: (8.4-type/vertical arrangement) FCU8-DX731 FCU8-KB921/KB922/KB925 Item FCU8-KB041/KB046: (10.4-type) FCU8-DX750 Type FCU8-DX834 FCU8-KB923/KB924/KB926 FCU8-KB047: (10.4-type/verti- FCU8-DX760 FCU8-KB931/KB941...
  • Page 59 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.2 Environment Conditions [M80V] Unit name Remote I/O unit FCU8-DX213/ Item FCU8-DX220/ DX213-1/ Type FCU8-DX202 FCU8-DX408 FCU8-DX409 FCU8-DX651 DX230/ DX231 DX654/ DX654-1 During op- 0 to 58 °C eration Ambient temperature During -20 to 60 °C storage...

  • Page 60: Vdc Stabilized Power Supply Selecting Conditions

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.2 Environment Conditions [M80V] 4.2.2 24 VDC Stabilized Power Supply Selecting Conditions Consider the following characteristics for the stabilized power supply, and select the power supply that complies with laws, regulations, or safety standards of the country where the machine will be installed. Item Specifications Remarks...

  • Page 61: Control Unit [M800Vs]

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] 4.3 Control Unit [M800VS] 4.3.1 FCU8-MU551 / FCU8-MA551 Outline dimensions [mm] 241.6 214.5 13.5 IB-1501613-A...
  • Page 62 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] Connector (22) (21) (12) (14) (11) (13) (15) (16) (17) (18) (19) (20) [Cover opened] (23) Arrow  A (10) No. Connector name Function No. Connector name Function (1) USB_F Front-side USB memory I/F (13) RIO2 Remote I/O 2.0 communication...
  • Page 63 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables to the indicated connectors or terminals.
  • Page 64 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] (6) DCIN (24 VDC input) +24 V <Cable side connector type> Connector: 2-178288-3 Contact: 1-175218-5 Manufacturer: TE Connectivity [Power supply specifications] Consider the following selection items when selecting the stabilized power supply (supplied by the machine tool manufacturer).
  • Page 65 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] (7) EMG (External emergency stop input) EMG IN +24 V <Cable side connector type> Connector: 50-57-9403 Contact: 0016020103 Manufacturer: MOLEX Note  Use this when installing an emergency stop switch in the electric cabinet. When this connector is not used, connect a termi- nator connector (G123 cable).
  • Page 66 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] (12) RIO1 (Remote I/O 2.0 communication 1st ch) (13) RIO2 (Remote I/O 2.0 communication 2nd ch) Up to 64 remote I/O stations can be connected. 1 2 3 TXRXD TXRXD* <Cable side connector type>...
  • Page 67 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] [Connecting a pulse-controlled inverter [M80V]] For M80V, RIO1 and RIO2 connectors can be used as interfaces to output pulses. With this function, you can connect a pulse-controlled inverter with RS422 interface to M80V. Note ...
  • Page 68 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] (14) MENUKEY (Menu key I/F) (15) ENC Encoder input 1 ch, 5 V manual pulse generator input 2 ch) Synchronous feed encoder or 5 V manual pulse generator can be connected to this connector. ENC1Z ENC1Z* ENC1B...
  • Page 69 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] [Input for synchronous feed encoder] <Specification of input part> Three phases (A phase, B phase, a phase difference 90 degrees, Z phase) (Re- Number of pulse phases fer to the waveform below.) Signal output of the encoder RS422 differential driver output...
  • Page 70 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] <Input/output circuit> Connector pin No. HA1A HA2A Signal input HA1B HA2B Control circuit Power output When using the synchronous feed encoder and the manual pulse generator at the same time, connect the manual pulse generator to the operation panel I/O unit or use a distribution cable made by the machine tool builder.
  • Page 71 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] [Skip signal input conditions] Use the input signal within the following condition ranges. 24 V common 0 V common Input voltage at external contact ON 6 V or less 18 V or more, 25.2 V or less Input current at external contact ON 6 mA or more...
  • Page 72 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] (17) SIO (RS-232C communication 2 ch) RD1(RXD1) SD1(TXD1) CS1(CTS1) RS1(RTS1) DR1(DSR1) ER1(DTR1) RD2(RXD2) SD2(TXD2) CS2(CTS2) RS2(RTS2) DR2(DSR2) ER2(DTR2)  Connect connector case with FG pattern. <Cable side connector type> Plug: 10120-3000PE Shell: 10320-52F0-008 Manufacturer: 3M...
  • Page 73 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] (18) LAN1 (Ethernet communication) TXRXD0+ TXRXD0- TXRXD1+ TXRXD2+ TXRXD2- TXRXD1- TXRXD3+ TXRXD3-  Connect connector case with FG pattern.  Use J303 cable when directly connecting a device such as a personal computer to the unit. <Cable side connector type>...
  • Page 74 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.3 Control Unit [M800VS] Name Lamp state Details 24VIN Lit (Green) 24 VDC power is being supplied from the external power supply. Not lit The followings may have caused an error: ...

  • Page 75: Control Unit [M80V]

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.4 Control Unit [M80V] 4.4 Control Unit [M80V] 4.4.1 FCU8-MU521 / FCU8-MU522 Outline dimensions [mm] 241.6 214.5 13.5 IB-1501613-A...
  • Page 76 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.4 Control Unit [M80V] Connector (22) (21) (12) (14) (10) (11) (13) (15) (16) (17) (18) (19) (20) (23) Arrow  A No. Connector name Function No. Connector name Function (1) USB_F Front-side USB memory I/F (13) RIO2 Remote I/O 2.0 communication (2) USB_B...
  • Page 77 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.4 Control Unit [M80V] Name Lamp state Details 24VIN Lit (Green) 24 VDC power is being supplied from the external power supply. Not lit The followings may have caused an error: ...

  • Page 78: Display Unit [M800Vs]

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.5 Display Unit [M800VS] 4.5 Display Unit [M800VS] 4.5.1 10.4-type (FCU8-DU142-31) Outline dimensions [mm] (Space required for wiring) Bottom Option relay unit Option relay unit Option relay unit not mounted FCU8-EX704 mounted FCU8-EX705 mounted (Space required for wiring) Note...
  • Page 79 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.5 Display Unit [M800VS] Panel cut dimensions [mm] (Unit outline) 276±0.3 2±0.2 272±0.3 4-M3 screw (Square hole dimension) IB-1501613-A...

  • Page 80: 15-Type (Fcu8-Du182-31)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.5 Display Unit [M800VS] 4.5.2 15-type (FCU8-DU182-31) Outline dimensions [mm] (Space required for wiring) Bottom Option relay unit Option relay unit Option relay unit not mounted FCU8-EX704 mounted FCU8-EX705 mounted (Space required for wiring) Note (1) The figure above shows the state with the control unit mounted.
  • Page 81 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.5 Display Unit [M800VS] Panel cut dimensions [mm] (Unit outline) 193±0.3 193±0.3 199±0.3 183±0.3 screw 8-M3 8±0.2 8±0.2 193.5 (Square hole dimension) IB-1501613-A...

  • Page 82: Precautions

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.5 Display Unit [M800VS] 4.5.3 Precautions [Precautions for handling touchscreen] (1) Operate the touchscreen with fingers. The touchscreen does not react with nails. (2) The use of gloves, work gloves, etc. will have effects such as the deterioration of the operation feeling depending on the material and thickness of the gloves.

  • Page 83: Display Unit [M80V]

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.6 Display Unit [M80V] 4.6 Display Unit [M80V] 4.6.1 8.4-type (FCU8-DU122-12) Outline dimensions [mm] (Space required for wiring) Bottom Option relay unit Option relay unit Option relay unit not mounted FCU8-EX704 mounted FCU8-EX705 mounted (Space required for wiring) Note...
  • Page 84 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.6 Display Unit [M80V] Panel cut dimensions [mm] (Unit outline) 246±0.3 2±0.2 242±0.3 4-M3 screw (Square hole dimension) IB-1501613-A...

  • Page 85: Type (Fcu8-Du142-32)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.6 Display Unit [M80V] 4.6.2 10.4-type (FCU8-DU142-32) Outline dimensions [mm] (Space required for wiring) Bottom Option relay unit Option relay unit Option relay unit not mounted FCU8-EX704 mounted FCU8-EX705 mounted (Space required for wiring) Note (1) The figure above shows the state with the control unit mounted.
  • Page 86 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.6 Display Unit [M80V] Panel cut dimensions [mm] (Unit outline) 276±0.3 2±0.2 272±0.3 4-M3 screw (Square hole dimension) IB-1501613-A...

  • Page 87: 15-Type (Fcu8-Du182-32)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.6 Display Unit [M80V] 4.6.3 15-type (FCU8-DU182-32) Outline dimensions [mm] (Space required for wiring) Bottom Option relay unit Option relay unit Option relay unit not mounted FCU8-EX704 mounted FCU8-EX705 mounted (Space required for wiring) Note (1) The figure above shows the state with the control unit mounted.
  • Page 88 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.6 Display Unit [M80V] Panel cut dimensions [mm] (Unit outline) 193±0.3 193±0.3 199±0.3 183±0.3 screw 8-M3 8±0.2 8±0.2 193.5 (Square hole dimension) IB-1501613-A...

  • Page 89: Precautions

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.6 Display Unit [M80V] 4.6.4 Precautions [Precautions for handling touchscreen] (1) Operate the touchscreen with fingers. The touchscreen does not react with nails. (2) The use of gloves, work gloves, etc. will have effects such as the deterioration of the operation feeling depending on the material and thickness of the gloves.

  • Page 90: Keyboard Unit

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.7 Keyboard Unit 4.7 Keyboard Unit Note (1) Do not change the setting for the rotary switch mounted on the keyboard unit. If the setting is changed, the keyboard will not work. Type name The initial value of the rotary switch FCU8-KB025...

  • Page 91: Keyboard For 8.4-Type Display Unit (Fcu8-Kb025)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.7 Keyboard Unit 4.7.1 Keyboard for 8.4-type Display Unit (FCU8-KB025) Outline dimensions [mm] (Space required for wiring) Bottom Note (1) The above side view shows the state with the operation panel I/O unit mounted. Panel cut dimensions [mm] (Unit outline)

  • Page 92: Keyboard For 8.4-Type Display Unit (Fcu8-Kb026)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.7 Keyboard Unit 4.7.2 Keyboard for 8.4-type Display Unit (FCU8-KB026) Outline dimensions [mm] (Space required for wiring) Bottom Note (1) The above side view shows the state with the operation panel I/O unit mounted. Panel cut dimensions [mm] (Unit outline)

  • Page 93: Keyboard For 8.4-Type Display Unit (Fcu8-Kb028)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.7 Keyboard Unit 4.7.3 Keyboard for 8.4-type Display Unit (FCU8-KB028) Outline dimensions [mm] (Space required for wiring) Bottom Note (1) The above side view shows the state with the operation panel I/O unit mounted. Panel cut dimensions [mm] (Unit outline)

  • Page 94: Keyboard For 8.4-Type Display Unit (Fcu8-Kb029)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.7 Keyboard Unit 4.7.4 Keyboard for 8.4-type Display Unit (FCU8-KB029) Outline dimensions [mm] (Space required for wiring) Bottom Note (1) The above side view shows the state with the operation panel I/O unit mounted. Panel cut dimensions [mm] (Unit outline)

  • Page 95: Keyboard For 10.4-Type Display Unit (Fcu8-Kb041)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.7 Keyboard Unit 4.7.5 Keyboard for 10.4-type Display Unit (FCU8-KB041) Outline dimensions [mm] (Space required for wiring) Bottom Note (1) The above side view shows the state with the operation panel I/O unit mounted. Panel cut dimensions [mm] (Unit outline)

  • Page 96: Keyboard For 10.4-Type Display Unit (Fcu8-Kb046)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.7 Keyboard Unit 4.7.6 Keyboard for 10.4-type Display Unit (FCU8-KB046) Outline dimensions [mm] (Space required for wiring) Bottom Note (1) The above side view shows the state with the operation panel I/O unit mounted. Panel cut dimensions [mm] (Unit outline)

  • Page 97: Keyboard For 10.4-Type Display Unit (Fcu8-Kb047)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.7 Keyboard Unit 4.7.7 Keyboard for 10.4-type Display Unit (FCU8-KB047) Outline dimensions [mm] (Space required for wiring) Bottom Note (1) The above side view shows the state with the operation panel I/O unit mounted. Panel cut dimensions [mm] (Unit outline)

  • Page 98: Keyboard For 10.4-Type Display Unit (Fcu8-Kb048)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.7 Keyboard Unit 4.7.8 Keyboard for 10.4-type Display Unit (FCU8-KB048) Outline dimensions [mm] (Space required for wiring) Bottom Note (1) The above side view shows the state with the operation panel I/O unit mounted. Panel cut dimensions [mm] (Unit outline)

  • Page 99: Keyboard For 15-Type Display Unit (Fcu8-Kb083)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.7 Keyboard Unit 4.7.9 Keyboard for 15-type Display Unit (FCU8-KB083) Outline dimensions [mm] (Space required for wiring) Bottom Note (1) The above side view shows the state with the operation panel I/O unit mounted. Panel cut dimensions [mm] (Unit outline)

  • Page 100: Operation Panel I/O Unit

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit 4.8 Operation Panel I/O Unit 4.8.1 List of Units Classification Type Components Remarks DI: 64-points 24 V/0 V common type DO: 48-points source type (200 mA/point) AO: 1 point Manual pulse generator input: 2 ch DI 24 V/0 V common input [64...

  • Page 101: Fcu8-Dx731/Fcu8-Dx750/Fcu8-Dx760/Fcu8-Dx761/Fcu8-Dx834

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit 4.8.2 FCU8-DX731/FCU8-DX750/FCU8-DX760/FCU8-DX761/FCU8-DX834 Outline dimensions: FCU8-DX731 [mm] 99 (Space required for wiring) Outline dimensions: FCU8-DX750 [mm] 99 (Space required for wiring) IB-1501613-A...
  • Page 102 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit Outline dimensions: FCU8-DX760 [mm] 99 (Space required for wiring) Outline dimensions: FCU8-DX761 [mm] 99 (Space required for wiring) IB-1501613-A...
  • Page 103 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit Outline dimensions: FCU8-DX834 [mm] 99 (Space required for wiring) IB-1501613-A...
  • Page 104 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit Installation dimension: FCU8-DX731/FCU8-DX750/FCU8-DX760/FCU8-DX761/FCU8-DX834 [mm] 116 (Unit outline) 106±0.3 4-M3 screw Note  The unit thickness of the fixed part with screws is 16.6 mm. Select the fixing screws having the length suitable for the thickness. IB-1501613-A...
  • Page 105 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit Connector FCU8-DX731 FCU8-DX750 FCU8-DX760 (13) (12) (12) (11) (15) (10) (10) (13) (13) (12) (15) (15) (17) (16) (21) (16) (21) (16) (21) FCU8-DX761 FCU8-DX834 (19) (12) (12) (10)
  • Page 106 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Connect the cables to the designated connectors. Incorrect connections could damage the device. The 12 V/5 V/3.3 V output from the connector is used only to supply power to dedicated peripheral devices.
  • Page 107 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit [Outline of digital signal input circuit] Both 24 V common and 0 V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type. <Input circuit>...
  • Page 108 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit <Input conditions> Set the input signal within the range as shown in the conditions below. [FCU8-DX731/FCU8-DX750/FCU8-DX760/FCU8-DX761] 24 V common 0 V common Input voltage at external contact ON 6 V or less 18 V or more, 25.2 V or less Input current at external contact ON...
  • Page 109 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit (2) CG32 (Machine signal output) Digital output 32 points (1st station) (4) CG34 (Machine signal output) Digital output 32 points (2nd station) (6) CG36 (Machine signal output) Digital output 16 points (3rd station) (8) CJ38 (Machine signal output) Digital output 32 points (1st station)
  • Page 110 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit CJ38 CJ40 CJ42 O Y200 O Y210 O Y220 O Y230 O Y260 O Y270 O Y201 O Y211 O Y221 O Y231 O Y261 O Y271 O Y202 O Y212 O Y222...
  • Page 111 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit [Outline of digital signal output circuit] Use within the specification ranges shown below. <Output circuit> [FCU8-DX731/FCU8-DX750/FCU8-DX760/FCU8-DX761] Source output CG32/CG36/CJ38/CJ40/CJ42 DOCOM Stabilized Control power supply circuit 24VDC(+) Load Y200 Y23F...
  • Page 112 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit Note  When using an inductive load such as a relay, always connect a diode (voltage resistance 100 V or more, twice or more the load current) in parallel to the load. Source output Inductive load Diode...
  • Page 113 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit CAUTION (1) When using an inductive load such as a relay, always connect a diode in parallel to the load to prevent a counter- electromotive force. (2) When the rush current exceeds the maximum output current, always connect a protective resistor serially to the load to suppress rush currents.
  • Page 114 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit [Outline of digital signal input circuit] Both 24 V common and 0 V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type. <Input circuit>...
  • Page 115 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit (12) MPG (Manual pulse generator input) 5 V manual pulse generator and 12 V manual pulse generator can be connected to this connector. [FCU8-DX731] HA2A HA2B HA1A HA1B +12 V...
  • Page 116 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit <Specification of input part> 5 V manual pulse generator 12 V manual pulse generator Number of pulse phases Two phases (A phase, B phase, a phase difference 90 degrees) (Refer to the waveform below.) Signal output of manual pulse generator Open collector output H level 3.5 V to 5.25 V...
  • Page 117 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit <Input/output circuit> [5 V manual pulse generator] 470Ω HA1A HA2A HA3A 470Ω Control circuit HA1B HA2B HA3B Note  No HA3A and HA3B in FCU8-DX731. [12 V manual pulse generator] 470Ω...
  • Page 118 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit (13) RIO3EXT (Remote I/O 2.0 communication) (14) RIO3 (Remote I/O 2.0 communication) 1 2 3 TXRXD TXRXD* <Cable side connector type> Connector: 1-1318119-3 Contact: 1318107-1 Manufacturer: TE Connectivity Refer to the following chart for the maximum number of connecting stations and I/O points to the connector RIO3EXT.
  • Page 119 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit (16) NCKB (Keyboard I/F) (17) AO (Analog output) Analog output can be connected to this connector.  Connect connector case with FG pattern. <Cable side connector type> Plug: 10120-3000PE Shell: 10320-56F0-008 Manufacturer: 3M...
  • Page 120 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit (18) AIO (Analog input, Analog output) Analog input and analog output can be connected to this connector.  Connect connector case with FG pattern. <Cable side connector type> Plug: 10120-3000PE Shell: 10320-56F0-008 Manufacturer: 3M...
  • Page 121 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit [Outline of analog signal input circuit] <Input circuit> <Input conditions> Analog input voltage -10 V to 10 V Max. input rating (*1) ±15 V Resolution |-10 V to +10 V|/4095 = 4.88 mV Repeatability Within ±25 mV (*2) Tolerance...
  • Page 122 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit (19) OPKB (Scan input, scan output) OPKB LC3B LC3A LC2B LC2A LC1B LC1A LC0B LC0A LD7B* LD7A* LD6B* LD6A* LD5B* LD5A* LD4B* LD4A* LD3B* LD3A* LD2B* LD2A* LD1B* LD1A*...
  • Page 123 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit [Outline of scan input circuit] <Input circuit> OPKB KYC0* KYC1* KYC2* Control circuit KYD0* KYD1* KYD2* <Input conditions> Number of points 64 points Configuration Matrix of 8 common signals × 8 data signals Rated voltage 5 VDC Minimum applicable load...
  • Page 124 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit [Outline of scan output circuit] <Output circuit> OPKB LC0A LC1A LC2A Control circuit 100Ω LD0A* LD1A* LD2A* <Output conditions> Number of points 64 points Configuration Matrix of 4 common signals × 4 data signals + 4 common signals × 4 data signals Rated voltage 5 VDC Maximum output current...
  • Page 125 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit (20) DCIN (24 VDC input) +24 V <Cable side connector type> Connector: 2-178288-3 Contact: 1-175218-5 Manufacturer: TE Connectivity [Power supply specifications] Consider the following selection items when selecting the stabilized power supply (supplied by the machine tool manufacturer).
  • Page 126 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.8 Operation Panel I/O Unit FCU8-DX731 FCU8-DX750 FCU8-DX760 (12) (13) (10) (10) (11) FCU8-DX761 FCU8-DX834 (10) (10) (11) (11) Status Name Function Color Details Normal At fault (1) FUSE Fuse status Green Not lit Not lit when a fuse has been blown out.

  • Page 127: Remote I/O Unit

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit 4.9 Remote I/O Unit Types of signals described on the list of units can be input/output from the remote I/O unit (FCU8-DXxxx) according to the type and No. of contacts. Remote I/O units are used by being connected to the control unit or the operation panel I/O unit. Multiple remote I/O units can be used as long as the total number of occupied stations is 64 or less.

  • Page 128: Fcu8-Dx220/Fcu8-Dx230/Fcu8-Dx231/Fcu8-Dx202/Fcu8-Dx213/ Fcu8-Dx213-1/Fcu8-Dx654/Fcu8-Dx654-1/Fcu8-Dx651/Fcu8-Dx408/ Fcu8-Dx409

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit 4.9.2 FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX202/FCU8-DX213/ FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1/FCU8-DX651/FCU8-DX408/ FCU8-DX409 Outline dimensions: FCU8-DX220 [mm] (Space required for wiring) Bottom Outline dimensions: FCU8-DX230 [mm] (Space required for wiring) Bottom IB-1501613-A...
  • Page 129 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit Outline dimensions: FCU8-DX231 [mm] (Space required for wiring) Bottom Outline dimensions: FCU8-DX202 [mm] (Space required for wiring) Bottom IB-1501613-A...
  • Page 130 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit Outline dimensions: FCU8-DX213 [mm] (Space required for wiring) Bottom Outline dimensions: FCU8-DX213-1 [mm] (Space required for wiring) Bottom IB-1501613-A...
  • Page 131 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit Outline dimensions: FCU8-DX654 [mm] (Space required for wiring) Bottom Outline dimensions: FCU8-DX654-1 [mm] (Space required for wiring) Bottom IB-1501613-A...
  • Page 132 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit Outline dimensions: FCU8-DX651 [mm] (Space required for wiring) Bottom Outline dimensions: FCU8-DX408 [mm] (Space required for wiring) Bottom IB-1501613-A...
  • Page 133 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit Outline dimensions: FCU8-DX409 [mm] (Space required for wiring) Bottom IB-1501613-A...
  • Page 134 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit Installation dimensions: FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX202/FCU8-DX213/ FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1/FCU8-DX408/FCU8-DX409 [mm] (Unit outline) 2-M5 Screw Installation dimensions: FCU8-DX651 [mm] 3-M5 Screw 88 ± 0.2 (Unit outline) IB-1501613-A...
  • Page 135 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit Connector FCU8-DX220 FCU8-DX230/DX231 FCU8-DX202 FCU8-DX213/DX213-1 FCU8-DX654/DX654-1 (s1) (s2) (s1) (s1) (s1) (s1) (13) (s2) (s2) (s2) (s2) (14) (13) (13) (13) (13) (19) (14) (14) (14) (14) (15) (15) (15)
  • Page 136 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc. Incorrect connections could cause the devices to rupture or damage, etc. Always connect the cables to the indicated connectors or terminals.
  • Page 137 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit [Outline of digital signal input circuit] Both 24 V common and 0 V common connections are allowed in the digital signal input circuit. Follow the wiring diagram below for each type. <Input circuit>...
  • Page 138 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (2) CJ32 (Machine signal output) (4) CJ34 (Machine signal output) CJ32 CJ34(FCU8-DX230) CJ34(FCU8-DX231) O Y00 O Y10 O Y20 O Y20 O Y01 O Y11 O Y21 O Y21 O Y02 O Y12...
  • Page 139 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit [Outline of digital signal output circuit] Use within the specification ranges shown below. <Output circuit> Source output 24VDC Control circuit CJ32/CJ34 Load <Output conditions> Insulation method Non-insulation Rated load voltage 24 VDC 0.2 A per point...
  • Page 140 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit Note  When using an inductive load such as a relay, always connect a diode (voltage resistance 100 V or more, twice or more the load current) in parallel to the load. Source output 24VDC Control...
  • Page 141 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit [Outline of analog signal output circuit] The analog signal output circuit can be used only for FCU8-DX231. <Output circuit> CJ34 Load 500Ω <Output conditions> Analog output voltage -10 to 10 V (±5%) Resolution 10 V/4095 = 2.44 mV...
  • Page 142 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (5) CJ35 (Machine signal input) COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ <Cable side connector type> Connector: 713-1116/037-000 Manufacturer: WAGO (The cable side connector is attached to the unit.) IB-1501613-A...
  • Page 143 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit [Outline of digital signal input circuit] Follow the wiring diagram below. <Input circuit> 0V common CJ35 External contact Input resistance Control COMA+ circuit External contact Input resistance COMB+ CJ36 Stabilized...
  • Page 144 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (6) CJ36 (Machine signal output) IO24VB IO0VB IO24VA IO0VA COMB- COMA- COMB- COMA- COMB- COMA- COMB- COMA- <Cable side connector type> Connector: 713-1110/037-000 Manufacturer: WAGO (The cable side connector is attached to the unit.) IB-1501613-A...
  • Page 145 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit [Outline of digital signal output circuit] Use within the specification ranges shown below. <Output circuit> Source output CJ36 Stabilized power supply IO24VA 24VDC(+) IO24VB Voltage IO0VA conversion IO0VB Control Load...
  • Page 146 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit Note  When using an inductive load such as a relay, always connect a diode (voltage resistance 100 V or more, twice or more the load current) in parallel to the load. Source output 24VDC Control...
  • Page 147 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (7) SDI (Safety machine signal input) SX07B COMB+ SX07A COMA+ SX06B COMB+ SX06A COMA+ SX05B COMB+ SX05A COMA+ SX04B COMB+ SX04A COMA+ SX03B COMB+ SX03A COMA+ SX02B COMB+ SX02A COMA+...
  • Page 148 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit [Outline of digital signal input circuit] Follow the wiring diagram below. <Input circuit> 0V common External duplication contact SX0A Input resistance Control circuit SX3A SX0B Input resistance SX3B Control COMA+...
  • Page 149 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (8) SDO (Safety machine signal output) IO24VB IO0VB IO24VA IO0VA SY03B COMB- SY03A COMA- SY02B COMB- SY02A COMA- SY01B COMB- SY01A COMA- SY00B COMB- SY00A COMA- <Cable side connector type> Connector: 713-1110/037-000 Manufacturer: WAGO (The cable side connector is attached to the unit.)
  • Page 150 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit [Outline of digital signal output circuit] Use within the specification ranges shown below. <Output circuit> Source output Stabilized power supply Voltage 24VDC(+) conversion IO24VA Control circuit IO0VA Stabilized power supply 24VDC(+)
  • Page 151 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit Note  When using an inductive load such as a relay, always connect a diode (voltage resistance 100 V or more, twice or more the load current) in parallel to the load. Source output 24VDC Control...
  • Page 152 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (9) SDI1 (Safety DI input) COM+ SX04B COM+ SX04A COM+ SX03B COM+ SX03A COM+ SX02B COM+ SX02A COM+ SX01B COM+ SX01A COM+ SX00B COM+ SX00A <Cable side connector type> Connector: 175362-1 (2-pole type) Connector: 175363-1 (4-pole type) Connector: 1318095-1 (6-pole type)
  • Page 153 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit [Outline of digital signal input circuit] Follow the wiring diagram below. <Input circuit> External duplication contact SDI1 / SDI2 SX00A 5kΩ Control circuit SX07A SX00B 5kΩ 24VDC SX07B COM+ Control...
  • Page 154 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (10) SDI2 (Safety DI input) COM+ SX07B COM+ SX07A COM+ SX06B COM+ SX06A COM+ SX05B COM+ SX05A <Cable side connector type> Connector: 175362-1 (2-pole type) Connector: 175363-1 (4-pole type) Connector: 1318095-1 (6-pole type) Contact: 175218-2 Manufacturer: TE Connectivity...
  • Page 155 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit [Outline of digital signal output circuit] Use within the specification ranges shown below. <Output circuit> SDO1 24VDC SYR00A Load Control circuit SYR03A SYR00A SYR03A SDO2 Control circuit SYR00B Load SYR03B...
  • Page 156 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit <Precautions>  Influence on the relay life by a connected load An actual relay life can be substantially shortened depending on the type of a connected load and the characteristics of its inrush current.
  • Page 157 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit  Measures against back EMF Provide a contact protection circuit for an extended contact life, noise prevention at contact close, and reduction of the carbides and nitric acids formed by an arc discharge. An incorrect circuit involves a high risk of contact welding.
  • Page 158 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (13) RIO1 (Remote I/O 2.0 communication) (14) RIO2 (Remote I/O 2.0 communication) 1 2 3 TXRXD TXRXD* <Cable side connector type> Connector: 1-1318119-3 Contact: 1318107-1 Manufacturer: TE Connectivity (15) DCIN (24 VDC input) +24 V <Cable side connector type>...
  • Page 159 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (17) FG (FG terminal) (18) FG (FG terminal (M4 screw)) (19) AIO1 (Analog input, analog output) Analog input and analog output can be connected to this connector. AI 0 AI 1 AI 2...
  • Page 160 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit [Outline of analog signal input circuit] <Input circuit> AIO1 <Input conditions> Analog input voltage -10 to 10 V Max. input rating (*1) ±15 V Resolution |-10 to +10 V|/4095 = 4.88 mV Repeatability Within ±25 mV (*2) Tolerance...
  • Page 161 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (20) THERMISTOR (Thermistor input) Thermistor can be connected to this connector. CH10 CH11 CH12 Thermistor CH1 Thermistor CH2 Thermistor CH3 Thermistor CH4 Thermistor CH5 Thermistor CH6 Thermistor CH1 Thermistor CH2 Thermistor CH3 Thermistor CH4...
  • Page 162 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (21) AI (Multi-analog input) V+/A V+/A l+/a/CJ+ l+/a/CJ+ V-/l-/B V-/l-/B b/CJ- b/CJ- V+/A V+/A l+/a/CJ+ l+/a/CJ+ V-/l-/B V-/l-/B b/CJ- b/CJ- <Cable side connector type> Connector: DFMC1,5/12-ST-3,5-LR Manufacturer: Phoenix Contact (The cable side connector is attached to the unit.) [Outline of multi-analog input circuit] There are four types of multi-analog input as below:...
  • Page 163 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (a) Outline of voltage input circuit <Input circuit> FCU8-DX409 Voltage source <Input conditions> Set the input signal within the range as shown in the conditions below. Input voltage range -10 V to +10 V Max.
  • Page 164 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (c) Outline of thermocouple input circuit <Input circuit> FCU8-DX409 Thermocouple Constant current source Cold junction compensation resistor (Pt100) Set the lead length 2cm or shorter. (As a guide) <Input conditions>...
  • Page 165 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (d) Outline of resistance temperature detector input circuit <Input circuit> FCU8-DX409 <3-wire type> Constant current source Resistance temperature detector <4-wire type> FCU8-DX409 Constant current source Resistance temperature detector <Input conditions>...
  • Page 166 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (e) Supplement: Overall precision of temperature measurement The precision shown in (c) and (d) is the one attributed to the unit. The thermocouple or resistance temperature detector input to the unit also has precision and the overall precision of temperature measurement is the addition of the precision of unit and the precision of thermocouple or resistance temperature detector.
  • Page 167 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit (s1) STATION No. (Station No. group setting switch) (s2) STATION No. (Station No. setting switch) (s3) STATION No. (Station No. setting switch) IB-1501613-A...
  • Page 168 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit LED: FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX202/FCU8-DX213/FCU8-DX213-1/ FCU8-DX654/FCU8-DX654-1/FCU8-DX408/FCU8-DX409 FCU8-DX220/FCU8-DX230/FCU8-DX231/ FCU8-DX213/FCU8-DX213-1/ FCU8-DX202 FCU8-DX408 FCU8-DX409 FCU8-DX654/FCU8-DX654-1 Status Name Function Color Details Normal At fault RIOVER RIO communication status Green Lit when RIO2.0 communica- tion is occurring Not lit when RIO1.0 commu- nication is occurring RIO communication error...
  • Page 169 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.9 Remote I/O Unit LED: FCU8-DX651 Status Name Function Color Details Normal At fault Safety relay output SYR00 status Green Lit Not lit Not lit when the relay is welded. Safety relay output SYR01 status Green Lit Not lit Not lit when the relay is welded.

  • Page 170: Functional Safety Expansion Unit

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.10 Functional Safety Expansion Unit 4.10 Functional Safety Expansion Unit 4.10.1 Functional Safety Expansion Unit (FCU8-EX134) Outline dimensions [mm] 118.2 23.4 IB-1501613-A...

  • Page 171: Function Expansion Unit

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit 4.11 Function Expansion Unit 4.11.1 CC-Link (FCU8-EX561) Outline dimensions [mm] 94.6 IB-1501613-A...
  • Page 172 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit Connector No. Connector name Function (1) CCL CC-Link communication CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc.
  • Page 173 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit Name Color Status Description Green Lit CC-Link module normal Not lit Watchdog timer error LRUN Green Lit Data link in progress Green Lit Data being sent Green Lit Data being received Switch configuration fault (LERR also lit), master duplicate, faulty parameter, or com- munication error...

  • Page 174: Profibus-Dp (Fcu8-Ex563)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit 4.11.2 PROFIBUS-DP (FCU8-EX563) Outline dimensions [mm] 94.6 IB-1501613-A...
  • Page 175 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit Connector No. Connector name Function (1) PBD PROFIBUS-DP CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc.
  • Page 176 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit No. and Name Color Status Description (1) RUN (Green) Green PROFIBUS-DP module operating normally (2) RDY (Yellow) Green/yellow Flashing Waiting to boot (Module status) Yellow Boot error No power supply, broken module (3) STA (Green) Green...

  • Page 177: Cc-Link Ie Field (Fcu8-Ex564)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit 4.11.3 CC-Link IE Field (FCU8-EX564) Outline dimensions [mm] 94.6 IB-1501613-A...
  • Page 178 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit Connector No. Connector name Function (1) LAN1 CC-Link IE Field communication (2) LAN2 CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual. Failure to observe this could cause bursting, damage, etc.
  • Page 179 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit Name Color Status Description Not lit Normal data received and loopback not performed L ERR Abnormal data received or loopback being performed Data being sent or received SD/RD Green Not lit...

  • Page 180: Ethernet/Ip (Fcu8-Ex565)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit 4.11.4 EtherNet/IP (FCU8-EX565) Outline dimensions [mm] 94.6 IB-1501613-A...
  • Page 181 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit Connector No. Connector name Function (1) LAN1 EtherNet/IP communication Note  On this unit, EtherNet/IP function is supported by the "LAN1" port only. Do not use LAN2 because it does not support Eth- erNet/IP function.
  • Page 182 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit Name Green LED Red LED Description MS (Green/red) Flashing Flashing Device self-testing (Module status) Flashing Not lit Waiting for initialization Not lit Normal operation Not lit Flashing Recoverable error Not lit Unrecoverable error (hardware replacement required)

  • Page 183: Fl-Net (Fcu8-Ex568)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit 4.11.5 FL-net (FCU8-EX568) Outline dimensions [mm] 94.6 IB-1501613-A...
  • Page 184 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit Connector No. Connector name Function (1) LAN1 FL-net communication Note  On this unit, FL-net function is supported by the "LAN1" port only. LAN2 does not support FL-net function. CAUTION Do not apply any voltage to the connectors other than voltage specified in this manual.
  • Page 185 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit (1) Ignore LED on FCU8-EX568. (This is used by MITSUBISHI.) IB-1501613-A...

  • Page 186: Vibration Cutting Expansion Unit (Fcu8-Ex744)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit 4.11.6 Vibration Cutting Expansion Unit (FCU8-EX744) Outline dimensions [mm] 94.6 IB-1501613-A...

  • Page 187: Option Relay Unit (Fcu8-Ex704)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit 4.11.7 Option Relay Unit (FCU8-EX704) Outline dimensions [mm] 50.2 94.6 IB-1501613-A...

  • Page 188: Option Relay Unit (Fcu8-Ex705)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.11 Function Expansion Unit 4.11.8 Option Relay Unit (FCU8-EX705) Outline dimensions [mm] 78.4 IB-1501613-A...

  • Page 189: Manual Pulse Generator

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.12 Manual Pulse Generator 4.12 Manual Pulse Generator 4.12.1 5 V Manual Pulse Generator (UFO-01-2Z9)  100 pulse/rev Outline dimensions [mm]   Gasket   3-M4 stud Index Panel cut diameter 72 at equal pitch 0V A B Bottom M3 x 6...

  • Page 190: Manual Pulse Generator (Hd60C)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.12 Manual Pulse Generator 4.12.2 12 V Manual Pulse Generator (HD60C)  25 pulse/rev Outline dimensions [mm] Packing t 2.0 3-M4 stud bolt  L10 Installation of screws Bottom other than M3 x 6 not possible 24 0.5 27 0.5...

  • Page 191: Synchronous Feed Encoder

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.13 Synchronous Feed Encoder 4.13 Synchronous Feed Encoder 4.13.1 Synchronous Feed Encoder (OSE-1024-3-15-68) Outline dimensions [mm] Caution plate 5. 4 hole 19. 5 14. 3 - 0.11 - 0.006 - 0. 012 - 0.017 - 0.
  • Page 192 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.13 Synchronous Feed Encoder Connector <Connector pin assignment> Function Function A phase Z phase B phase A phase reverse Case grounding Z phase reverse B phase reverse +5 V IB-1501613-A...

  • Page 193: Machine Operation Panel

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel 4.14 Machine Operation Panel 4.14.1 Main Panels A/B (FCU8-KB921/FCU8-KB922/FCU8-KB925, FCU8-KB923/FCU8-KB924/FCU8-KB926) Outline dimensions: FCU8-KB921 [mm] (Space required for wiring) Bottom Outline dimensions: FCU8-KB922 [mm] (Space required for wiring) Bottom IB-1501613-A...
  • Page 194 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel Outline dimensions: FCU8-KB925 [mm] (Space required for wiring) Bottom Outline dimensions: FCU8-KB923 [mm] (Space required for wiring) Bottom IB-1501613-A...
  • Page 195 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel Outline dimensions: FCU8-KB924 [mm] (Space required for wiring) Bottom Outline dimensions: FCU8-KB926 [mm] (Space required for wiring) Bottom IB-1501613-A...
  • Page 196 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel Panel cut dimensions: FCU8-KB921/FCU8-KB922/FCU8-KB925 [mm] (Unit outline) 248±0.3 screw 4-M3 246±0.3 1±0.2 (6.5) (6.5) (Square hole dimension) Panel cut dimensions: FCU8-KB923/FCU8-KB924/FCU8-KB926 [mm] (Unit outline) 278±0.3 4-M3 screw 276±0.3 1±0.2 (6.5)
  • Page 197 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel Connector FCU8-KB921/ (2) (3) (4) FCU8-KB922/ FCU8-KB925 FCU8-KB923/ (2) (3) (4) FCU8-KB924/ FCU8-KB926 No. Connector name Function No. Connector name Function (1) DCIN 24 VDC input (4) RIOOUT Remote I/O 2.0 communication (relay) (2) DCOUT 24 VDC output...
  • Page 198 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel (1) DCIN (24 VDC input) +24V <Cable side connector type> Connector: 2-178288-3 Contact: 1-175218-5 Manufacturer: TE Connectivity (2) DCOUT (24 VDC output) +24V <Cable side connector type> Connector: 2-178288-3 Contact: 1-175218-5 Manufacturer: TE Connectivity...
  • Page 199 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel (6) SUBP (Sub panel connection) Spare SW(ZR5423[5]) Spare SW(ZR5423[4]) Spare SW(ZR5423[3]) Memory protection (ZR5423[2]) RSW3_G(ZR5423[1]) RSW3_F(ZR5422[D]) RSW3_E(ZR5422[F]) RSW3_D(0 V) RSW3_C(ZR5423[0]) RSW3_B(ZR5422[E]) RSW3_A(ZR5422[C]) RSW2_G(ZR5422[B]) RSW2_F(ZR5422[7]) RSW2_E(ZR5422[9]) RSW2_D(0 V) RSW2_C(ZR5422[A]) RSW2_B(ZR5422[8]) RSW2_A(ZR5422[6])

  • Page 200: Sub Panel A (Fcu8-Kb931/Fcu8-Kb941)

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel 4.14.2 Sub Panel A (FCU8-KB931/FCU8-KB941) Outline dimensions: FCU8-KB931 [mm] (Space required for wiring) Bottom Outline dimensions: FCU8-KB941 [mm] (Space required for wiring) Bottom Panel cut dimensions: FCU8-KB931/FCU8-KB941 [mm] (Unit outline) 128±0.3...
  • Page 201 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel Connector Switch name Switch name (1) Rapid traverse override (4) ON switch (2) Emergency stop switch (5) OFF switch (3) Memory protection switch (6) Cutting override (1) Rapid traverse override Output signal a Output signal c Output signal e...
  • Page 202 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel (2) Emergency stop switch Contact 1 (B contact) Contact 2 (B contact) <Switch type> Switch: XA1E-BV4U02TR Manufacturer: IDEC Connection: Terminal <Cable side connector type> Connector: Faston terminal #110 Manufacturer: - (3) Memory protection switch Contact 2 Contact 1...
  • Page 203 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel (4) ON switch Switch NC NO Lamp terminal (+) Lamp terminal (-) Contact 1 (A contact) Contact 2 (B contact) Note  Connect LGCON terminal and ON terminal of G170 cable to NO terminal of ON switch. <Switch type>...
  • Page 204 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.14 Machine Operation Panel (6) Cutting override Output signal a Output signal c Output signal e Common terminal Output signal d Output signal b Parity check signal <Switch type> Switch: AC09-GY0/20L3B02 Manufacturer: Fuji Electric Connection: Connector <Switch side connector type>...

  • Page 205: Handy Terminal

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.15 Handy Terminal 4.15 Handy Terminal Unit name Handy terminal Item Type HG1T-SB12UH-MK1346-L5 During operation 0 to 40 °C Ambient temperature During storage -20 °C to 60 °C Long term: 10 to 75% RH (with no dew condensation) Ambient humidity General specifica- Short term: 10 to 95% RH (with no dew condensation) (*1)
  • Page 206 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.15 Handy Terminal Dimension and names of parts 46.7 (10) (11) 11.5 Name Function/Specification Name Function/Specification Monochrome display with backlight Host interface connector (1) LCD (7) HOST 192 (W) × 64 (H) dots (DDK: 17JE-23250-02(D8A6)) Emergency stop switch Contact rating/Contact: 24 VDC, 1A...
  • Page 207 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.15 Handy Terminal [Signal explanation] HOST terminal No. HOST connector signal name Input/Output Function/Name Frame ground Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Ground RS(RTS) RS-232C communication signal (Request To Send) CS(CTS) RS-232C communication signal (Clear To Send) SW2_C11...
  • Page 208 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.15 Handy Terminal [Terminal connections] Handy terminal side 24VDC(+) Insulation type DC-DC 24VDC input 24VDC(-) converter SW2_C11 SW2_C12 Enable switch SW2_C21 SW2_C22 SW1_NC11 SW1_NC12 Emergency stop switch SW1_NC21 SW1_NC22 SW6_NO1 Switchover switch SW6_C1 IB-1501613-A...

  • Page 209: Thermistor

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.16 Thermistor 4.16 Thermistor 4.16.1 Thermistor(PT3C-51F-M2) Outline dimensions [mm] 250±10 Made by SHIBAURA ELECTRONICS Co., Ltd. Ambient temperature -10 to + 190 °C Insulation resistance 100 MΩ or more at 500 VDC [between case and lead wire] IB-1501613-A...

  • Page 210: Exclusive Sd Cards

    M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.17 Exclusive SD Cards 4.17 Exclusive SD Cards Item FCU8-SD001G FCU8-SD004G Capacity 1 GB 4 GB NAND Flash SLC (*1) During operation -25 °C to +85 °C Ambient temperature During storage -40 °C to +85 °C During operation 5% to 95%RH (with no dew condensation)

  • Page 211: Specifications And Precautions Of Usb/Sd/Lan Interface

     Precautions for insertion/removal of USB memory When inserting/removing a USB memory, turn the Mitsubishi Electric device's power OFF. Do not pull out the USB memory or turn OFF the power during access to the USB memory. Failure to observe this could cause the memory contents to be erased.

  • Page 212: Sd Interface (Memory I/F Card)

     Precautions for insertion/removal of SD card When inserting/removing an SD card, turn the Mitsubishi Electric device's power OFF. Do not pull out the card or turn OFF the power during access to the SD card. Failure to observe this could cause the memory contents to be erased.
  • Page 213 M800VS/M80V Series Connection and Setup Manual 4 General Specifications 4.18 Specifications and Precautions of USB/SD/LAN Interface IB-1501613-A...

  • Page 214: Installation

    Installation IB-1501613-A...

  • Page 215: Heat Radiation Countermeasures

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.1 Heat Radiation Countermeasures 5.1 Heat Radiation Countermeasures Please refer to the following method for heat radiation countermeasures. Example of heat radiation countermeasures  Hypothetical conditions  Average internal temperature of operation panel: T ≤ 58 °C ...
  • Page 216 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.1 Heat Radiation Countermeasures The following shows an example of calculation applied to heat radiation countermeasures for the operation panel when 15- type display unit is used. Because heat will accumulate in the upper portions of the unit, install an agitating fan as required. (Agitating fan) Display unit Keyboard unit...
  • Page 217 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.1 Heat Radiation Countermeasures Calculation example of panel internal heating value [Calculation of unit heating value (In the case of FCU8-DU182-32 + FCU8-KB083 + FCU8-DX750)] <Heating value (W)> Total heating value of units (W): 16.6 W (= display unit + operation panel I/O unit) Total heating value (W) by machine input (DI) : 5.5 W (= 24 V (total heating value when the 48 points are simultaneously turned ON) ×...

  • Page 218: Noise Countermeasures

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.2 Noise Countermeasures 5.2 Noise Countermeasures 5.2.1 Connection of Frame Ground (FG) The frame should basically be grounded at one ground point. Connect the control unit and operation panel I/O unit's 0V (RG) to the FG on the +24V stabilized power supply. Operation panel I/O unit Control unit J070 cable...

  • Page 219: Shield Clamping Of Cables

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.2 Noise Countermeasures 5.2.2 Shield Clamping of Cables The shield of the shield cable connected to the control unit and drive unit must be connected to the grounding plate to stabilize operation while preventing malfunctioning due to noise. The shield can be connected to the grounding plate with lead wires or clamp fittings.

  • Page 220: Connecting Spark Killers

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.2 Noise Countermeasures 5.2.3 Connecting Spark Killers The noise which is generated during the operation of the coil or contact needs to be eliminated. Connect the spark killers (CR composite element) in the parallel with the coil and the contact for the countermeasure. The Spark killer is effective in eliminating the noise generated by electromagnetic induction.

  • Page 221: Lightning Surge Protection Countermeasure

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.2 Noise Countermeasures 5.2.4 Lightning Surge Protection Countermeasure Generally, the lightning surge intrudes into the control power supply of device from the power supply line, and the surge may damage the control power supply and the internal circuit. For protection from the lightning surge, MITSUBISHI CNC unit has the surge absorber for the control power supply of the CNC control section and the CNC drive section.

  • Page 222: Unit Installation

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation 5.3 Unit Installation 5.3.1 Display Unit Mount the display unit with the prescribed number of fixing screws. Note (1) Refer to "General Specifications: Display Unit" for the panel cut dimension drawing and the screw hole position. FCU8-DU122 (8.4-type display unit) [Front mounting] Fixing screw: Cheese head screw M3 (4 pieces)
  • Page 223 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation FCU8-DU142 (10.4-type display unit) [Front mounting] Fixing screw: Cheese head screw M3 (4 pieces) (Fixing screws are provided with the unit.) [Rear mounting] Fixture: M3 nut (4 pieces) (4 pieces of screw caps (a) are provided with the unit.) IB-1501613-A...
  • Page 224 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation FCU8-DU182 (15-type display unit) [Front mounting] Fixing screw: Cheese head screw M3 (8 pieces) (Fixing screws are provided with the unit.) [Rear mounting] Fixture: M3 nut (8 pieces) (8 pieces of screw caps (a) are provided with the unit.) IB-1501613-A...

  • Page 225: Keyboard Unit

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation 5.3.2 Keyboard Unit Mount the keyboard unit with the prescribed number of fixing screws. Note (1) Refer to "4.7 Keyboard Unit" for the panel cut dimension drawing and screw hole positions. FCU8-KB025/KB026/KB028 [Front mounting] Fixing screw: Cheese head screw M3 (4 pieces)
  • Page 226 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation FCU8-KB029 [Front mounting] Fixing screw: Cheese head screw M3 (4 pieces) (Fixing screws are provided with the unit.) [Rear mounting] Fixture: M3 nut (4 pieces) (4 screw caps (a) provided with the unit.) IB-1501613-A...
  • Page 227 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation FCU8-KB041/KB046 [Front mounting] Fixing screw: Cheese head screw M3 (4 pieces) (Fixing screws are provided with the unit.) [Rear mounting] Fixture: M3 nut (4 pieces) (4 screw caps (a) provided with the unit.) IB-1501613-A...
  • Page 228 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation FCU8-KB047 [Front mounting] Fixing screw: Cheese head screw M3 (4 pieces) (Fixing screws are provided with the unit.) [Rear mounting] Fixture: M3 nut (4 pieces) (4 screw caps (a) provided with the unit.) IB-1501613-A...
  • Page 229 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation FCU8-KB048 [Front mounting] Fixing screw: Cheese head screw M3 (4 pieces) (Fixing screws are provided with the unit.) [Rear mounting] Fixture: M3 nut (4 pieces) (4 screw caps (a) provided with the unit.) IB-1501613-A...
  • Page 230 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation FCU8-KB083 [Front mounting] Fixing screw: Cheese head screw M3 (6 pieces) (Fixing screws are provided with the unit.) [Rear mounting] Fixture: M3 nut (6 pieces) (6 screw caps (a) provided with the unit.) IB-1501613-A...

  • Page 231: Operation Panel I/O Unit

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation 5.3.3 Operation Panel I/O Unit Mount the operation panel I/O unit with the prescribed number of fixing screws. Note (1) Refer to "4.8 Operation Panel I/O Unit" for the installation dimensions and screw hole positions. FCU8-DX731/FCU8-DX750/FCU8-DX760/FCU8-DX761/FCU8-DX834 Fixing screw: M3 (4 pieces) [Installation on the back side of the keyboard]...

  • Page 232: Remote I/O Unit

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation 5.3.4 Remote I/O Unit Mount the remote I/O unit with the prescribed number of fixing screws. Note (1) Refer to "4.9 Remote I/O Unit" for the installation dimensions and screw hole positions. FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX202/FCU8-DX213/FCU8-DX213-1/ FCU8-DX654/FCU8-DX654-1/FCU8-DX408/FCU8-DX409 Fixing screw: M5 (2 pieces)
  • Page 233 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation FCU8-DX651 Fixing screw: M5 (3 pieces) IB-1501613-A...
  • Page 234 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation  Installation to DIN rail (1) Set down the rail hook. (2) Hook the upper latch of the unit on the DIN rail. (3) Push the unit into the rail. (4) Lock it.

  • Page 235: Functional Safety Expansion Unit

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation 5.3.5 Functional Safety Expansion Unit Install the functional safety expansion unit as follows: (1) Open the cover of control unit. (2) Fix the functional safety expansion unit with two screws. (3) Close the cover of control unit.

  • Page 236: Function Expansion Unit

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation 5.3.6 Function Expansion Unit Install the expansion unit as follows: Option relay unit: FCU8-EX704 (for 1 slot) (1) Remove the cover on the back side of control unit. (2) Insert the function expansion unit into FCU8-EX704. (3) Fix FCU8-EX704 to the control unit with three screws of M3 x 25.
  • Page 237 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation Option relay unit: FCU8-EX705 (for 2 slots) (1) Remove the cover of FCU8-EX705. (2) Insert the function expansion unit into FCU8-EX705. (3) Close the cover of FCU8-EX705. (4) Remove the cover on the back side of control unit. (5) Fix FCU8-EX705 to the control unit with three screws of M3 x 25.

  • Page 238: Machine Operation Panel

    M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation 5.3.7 Machine Operation Panel Mount the machine operation panel (main panel and sub panel) with the prescribed number of fixing screws. Note (1) Refer to "4.14 Machine Operation Panel" for the panel cut dimension drawing and screw hole positions. FCU8-KB921/KB922/KB923/KB924/KB925/KB926 [Front mounting] Fixing screw: Cheese head screw M3 (4 pieces)
  • Page 239 M800VS/M80V Series Connection and Setup Manual 5 Installation 5.3 Unit Installation FCU8-KB931/FCU8-KB941 [Front mounting] Fixing screw: Cheese head screw M3 (4 pieces) (Fixing screws are provided with the unit.) [Rear mounting] Fixture: M3 nut (4 pieces) (4 screw caps (a) provided with the unit.) IB-1501613-A...

  • Page 240: Precautions For Connecting

    Precautions for Connecting IB-1501613-A...

  • Page 241: Precautions For Wiring

    M800VS/M80V Series Connection and Setup Manual 6 Precautions for Connecting 6.1 Precautions for Wiring 6.1 Precautions for Wiring 6.1.1 Precautions when Connecting/Disconnecting Cables If the cable is connected/disconnected without turning the power OFF, the normal unit or peripheral devices could be damaged, and risks could be imposed.
  • Page 242 M800VS/M80V Series Connection and Setup Manual 6 Precautions for Connecting 6.1 Precautions for Wiring (b) For flat cable type connectors with latches, open the latches in the directions of the arrows and pull the connector off. Open Pull (c) For flat cable type connector without latches, hold the connector with a thumb and forefinger and pull the connector off. Hold with thumb and forefinger.
  • Page 243 M800VS/M80V Series Connection and Setup Manual 6 Precautions for Connecting 6.1 Precautions for Wiring (e) For optical cable connectors, hold down the lock button and pull off the connector. Press Pull (f) For Ethernet connectors, hold down the locking tab and pull out the connector. (1) Press Pull (g) For the USB connector, pull off while holding down the locked latch.

  • Page 244: Precautions For Using Optical Communication Cable

    M800VS/M80V Series Connection and Setup Manual 6 Precautions for Connecting 6.1 Precautions for Wiring 6.1.2 Precautions for Using Optical Communication Cable An optical communication cable is used for communication between the control unit and the drive unit. Special precautions, differing from the conventional cable, are required when laying and handling the optical communication cable.

  • Page 245: Precautions For Connecting 24 V Power Supply

    M800VS/M80V Series Connection and Setup Manual 6 Precautions for Connecting 6.1 Precautions for Wiring Precautions for laying optical communication cable (1) Do not apply a force exceeding the cable's tolerable tension. Binding the cables too tight with tie-wraps could result in an increased loss or a disconnection.

  • Page 246: Turning The Power On/Off

    M800VS/M80V Series Connection and Setup Manual 6 Precautions for Connecting 6.2 Turning the Power ON/OFF 6.2 Turning the Power ON/OFF The diagram below shows the ON/OFF timing of the drive unit power supply (200 VAC/400 VAC), remote I/O unit power supply (24 VDC) and control unit power supply (24 VDC).
  • Page 247 M800VS/M80V Series Connection and Setup Manual 6 Precautions for Connecting 6.2 Turning the Power ON/OFF IB-1501613-A...

  • Page 248: Connection Of Control Unit

    Connection of Control Unit IB-1501613-A...

  • Page 249: Control Unit Connection System Drawing

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.1 Control Unit Connection System Drawing The method for connecting to each unit and device from the control unit is explained in this chapter. 7.1 Control Unit Connection System Drawing Control unit J070/J071 cable...

  • Page 250: Connecting With Power Supply

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.2 Connecting with Power Supply 7.2 Connecting with Power Supply Connect a general-purpose 24 VDC stabilized power supply to the control unit. J070/J071 DCIN +24V DCIN Control unit Note (1) Rush current may occur to lead welding on the contacts, when a magnetic switch such as relay directly controls 24 VDC 's ON/OFF during 24 V power supply to the control unit.

  • Page 251: Connecting With Emergency Stop Signal

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.3 Connecting with Emergency Stop Signal 7.3 Connecting with Emergency Stop Signal Connect the emergency stop switch to EMG connector of the control unit. Emergency stop switch J120 Control unit Emergency stop switch Control unit...
  • Page 252 M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.3 Connecting with Emergency Stop Signal ISO13849-1 (PLd, Cat.3) and IEC62061 (SIL CL2) can be realized by using the safety remote I/O unit (directly wiring the external emergency stop redundantly). Refer to "Smart safety observation" (BNP-C3072-022) for details. Power supply unit (MDS-E/EH-CV) external emergency stop: Example Control unit Stabilized...
  • Page 253 M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.3 Connecting with Emergency Stop Signal Drive unit (MDS-EJ/EJH) external emergency stop: Example Control unit Stabilized power supply +24V 0V(LG Emergency MDS-EJ/EJH stop switch Control unit J120 +24V EMGIN MDS-EJ/EJH Emergency stop input circuit Note...

  • Page 254: Connecting With Operation Panel I/O Unit

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.4 Connecting with Operation Panel I/O Unit 7.4 Connecting with Operation Panel I/O Unit Connect the operation panel I/O unit to CJ71 connector of the control unit. FCU8-DX731/FCU8-DX750/FCU8-DX760/FCU8-DX761 Control unit Operation panel I/O unit RIO3EXT...

  • Page 255: Connecting With Remote I/O Unit

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.5 Connecting with Remote I/O Unit 7.5 Connecting with Remote I/O Unit Connect the remote I/O unit to RIO1 or RIO2 connector of the control unit. Control unit Remote I/O unit Remote I/O 1ch RIO1 J210...

  • Page 256: Connecting With Drive Unit

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.6 Connecting with Drive Unit 7.6 Connecting with Drive Unit Connect the optical communication cables from the NC to the each drive unit so that they run in a straight line from the NC to the drive unit that is a final axis.

  • Page 257: Connecting With Drive Unit Mds-E/Eh Series

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.6 Connecting with Drive Unit 7.6.1 Connecting with Drive Unit MDS-E/EH Series 7.6.1.1 Connection of Optical Communication Cables CAUTION (1) Connect the NC and drive units with the optical communication cable. The distance between the NC and final drive unit must be within 30 m and the specified bending radius (for wiring inside panel: 25 mm, and for wiring outside panel: 50 mm) or more.
  • Page 258 M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.6 Connecting with Drive Unit When Using Two or More Power Supply Units within a Single NC Communication Bus System Two or more power supply units may be required within a single NC communication bus system if the spindle drive unit capacity is large.
  • Page 259 M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.6 Connecting with Drive Unit When using the additional axis drive unit by supplying power (L+, L-) from MDS-EM/EMH unit The power (L+, L-) can be supplied to the additional axis drive unit by using the power supply part which is built into MDS-EM/ EMH.

  • Page 260: Drive Unit Arrangement

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.6 Connecting with Drive Unit 7.6.1.2 Drive Unit Arrangement Arrange the drive units in the following procedure. (1) Install a power supply unit. (2) Arrange drive units in order of the nominal current from largest from the right. (3) In the arrangement, the clearance between the units is 1 mm.

  • Page 261: Connecting With Drive Unit Mds-Em/Emh Series

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.6 Connecting with Drive Unit 7.6.2 Connecting with Drive Unit MDS-EM/EMH Series CAUTION Connect the NC and drive units with the optical communication cable. The distance between the NC and final drive unit must be within 30 m and the specified bending radius (for wiring inside panel: 25 mm, and for wiring outside panel: 50 mm) or more.
  • Page 262 M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.6 Connecting with Drive Unit When using together with the MDS-E/EH unit The power (L+, L-) can be supplied to the additional axis drive unit by using the power supply part which is built into MDS-EM/ EMH.

  • Page 263: Connecting With Drive Unit Mds-Ej/Ejh Series

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.6 Connecting with Drive Unit 7.6.3 Connecting with Drive Unit MDS-EJ/EJH Series CAUTION Connect the NC and drive units with the optical communication cable. The distance between the NC and final drive unit must be within 30 m and the specified bending radius (for wiring inside panel: 25 mm, and for wiring outside panel: 50 mm) or more.

  • Page 264: Connecting With Pulse-Controlled Inverter [M80V]

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.7 Connecting with Pulse-Controlled Inverter [M80V] 7.7 Connecting with Pulse-Controlled Inverter [M80V] Connect the pulse-controlled inverter to RIO1 and RIO2 connectors of the control unit. Control unit RIO2 Cable with shield Pulse-controlled inverter RIO1 Maximum: 30m...
  • Page 265 M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.7 Connecting with Pulse-Controlled Inverter [M80V] Connecting the inverter with an FG terminal Control unit Inverter RIO1 A/PULSE/CW A/PULSE/CW A*/PULSE*/CW* A*/PULSE*/CW* RIO2 B/SIGN/CCW B/SIGN/CCW B*/SIGN*/CCW* B*/SIGN*/CCW* Connect the cable shield to Connect the cable shield to FG of the control unit.

  • Page 266: Connecting With Rs-232C Device

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.8 Connecting with RS-232C Device 7.8 Connecting with RS-232C Device Connect the RS-232C device to SIO connector of the control unit. Control unit J031 RS-232C device Cable name J030 cable J031 cable [Related items] Cable drawing: "15.2.11 J030/J031 Cable"...

  • Page 267: Connecting With Skip Signal (Sensor)

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.9 Connecting with Skip Signal (Sensor) 7.9 Connecting with Skip Signal (Sensor) Connect the skip signals to SKIP connector of the control unit. Skip signals are used for processing high-speed signals. Always shield the cable. Control unit SKIP J100...
  • Page 268 M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.9 Connecting with Skip Signal (Sensor)  24 V connections at COM terminal Control unit SKIP J100 2.35kΩ Stabilized power supply 24VDC(+) 1,5,11,15 24V connection at COM terminal Note (1) NC recognizes input signals of 2 ms or more as the valid skip signals.

  • Page 269: Connecting With Manual Pulse Generator

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.10 Connecting with Manual Pulse Generator 7.10 Connecting with Manual Pulse Generator Connect the 5 V power supply type manual pulse generator (2 ch) to ENC connector of the control unit. 5V manual pulse generator (Rear view) NO.1...

  • Page 270: Handle Numbers

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.10 Connecting with Manual Pulse Generator 7.10.1 Handle Numbers There are two types of the handle numbers assignment: automatic assignment and arbitrary assignment. Automatic assignment Set all the parameters from "#1395 H1_pno" (1st handle selection) to "#1397 H3_pno" (3rd handle selection) to "0000". An example is shown below.

  • Page 271: Connecting With Synchronous Feed Encoder

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.11 Connecting with Synchronous Feed Encoder 7.11 Connecting with Synchronous Feed Encoder Connect the synchronous feed encode (1 ch) to ENC connector of the control unit. Synchronous feed encoder OSE1024-3-15-68 R054 cable <Right angle>...

  • Page 272: Connecting I/O Device Via Function Expansion Unit

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.12 Connecting I/O Device via Function Expansion Unit 7.12 Connecting I/O Device via Function Expansion Unit Mount the function expansion unit onto the dedicated slot of the control unit. Note (1) To use the function expansion unit, the function expansion relay unit (FCU8-EX70x) is required.

  • Page 273: Connecting I/O Device Via Cc-Link

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.12 Connecting I/O Device via Function Expansion Unit 7.12.1 Connecting I/O Device via CC-Link Use the dedicated communication cable for CC-Link network connection. Connect the communication cable to the communication connector of the CC-Link expansion unit.
  • Page 274 M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.12 Connecting I/O Device via Function Expansion Unit CC-Link cable connecting procedure (1) Remove the sheath of the CC-Link cable about 4 cm. Shield mesh CC-Link cable (2) Isolate the shield mesh and the wires covered with shield tape. Remove the shield tape from wires.
  • Page 275 M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.12 Connecting I/O Device via Function Expansion Unit (5) Insert the CC-Link cable into the connector of CC-Link unit. CC-Link Control unit expansion unit Connector of CC-link unit CC-link cable Note ...

  • Page 276: Connecting I/O Device Via Profibus-Dp

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.12 Connecting I/O Device via Function Expansion Unit 7.12.2 Connecting I/O Device via PROFIBUS-DP The expansion unit FCU8-EX563 functions as a master station of PROFIBUS-DP. Use the PROFIBUS dedicated communication cable for connection to PROFIBUS-DP.
  • Page 277 M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.12 Connecting I/O Device via Function Expansion Unit Countermeasures for PROFIBUS cable noise When the PROFIBUS-DP unit is being used, expose the cable by removing a part of the cable sheath and make sure to use the shield clamp for the exogenous noise countermeasure.

  • Page 278: Connecting I/O Device Via Cc-Link Ie Field

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.12 Connecting I/O Device via Function Expansion Unit 7.12.3 Connecting I/O Device via CC-Link IE Field The expansion unit FCU8-EX564 functions as a master station or slave (local) station of CC-Link IE Field. Connect the CC- Link IE Field-compatible equipment with an Ethernet cable (category 5e or above and twisted pair shield cable).

  • Page 279: Connecting I/O Device Via Ethernet/Ip

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.12 Connecting I/O Device via Function Expansion Unit 7.12.4 Connecting I/O Device via EtherNet/IP The expansion unit FCU8-EX565 functions as a scanner or an adapter of EtherNet/IP. Connect the EtherNet/IP-compatible equipment with an Ethernet cable (category 5e or above and twisted pair shield cable).

  • Page 280: Connecting I/O Device Via Fl-Net

    M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.12 Connecting I/O Device via Function Expansion Unit 7.12.5 Connecting I/O Device via FL-net The expansion unit FCU8-EX568 functions as a node of FL-net. Connect the FL-net-compatible equipment with an ethernet cable (category 5e or above and twisted pair shield cable).
  • Page 281 M800VS/M80V Series Connection and Setup Manual 7 Connection of Control Unit 7.12 Connecting I/O Device via Function Expansion Unit IB-1501613-A...

  • Page 282: Connection Of Keyboard Unit

    Connection of Keyboard Unit IB-1501613-A...

  • Page 283: Keyboard Unit Connection System Drawing

    M800VS/M80V Series Connection and Setup Manual 8 Connection of Keyboard Unit 8.1 Keyboard Unit Connection System Drawing The method for connecting to each unit and device from the keyboard unit is briefly explained in this chapter. 8.1 Keyboard Unit Connection System Drawing Operation panel I/O unit Keyboard unit G402...

  • Page 284: Connection Of Operation Panel I/O Unit

    Connection of Operation Panel I/O Unit IB-1501613-A...

  • Page 285: Operation Panel I/O Unit Connection System Drawing

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.1 Operation Panel I/O Unit Connection System Drawing 9.1 Operation Panel I/O Unit Connection System Drawing Operation panel I/O unit [FCU8-DX731/DX750/DX760/DX761] Control unit J010 cable CJ71 CJ71 [FCU8-DX834] Control unit J012...

  • Page 286: Connecting With Power Supply

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.2 Connecting with Power Supply 9.2 Connecting with Power Supply Connect 24 VDC power supply (general-purpose stabilized power supply) to the operation panel I/O unit. 24VDC stabilized power supply DCIN J070/J071...

  • Page 287: Connecting With Frame Ground

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.3 Connecting with Frame Ground 9.3 Connecting with Frame Ground FCU8-DX731 M4 screw Round terminal Frame ground FCU8-DX750/FCU8-DX760 M4 screw Round terminal Frame ground IB-1501613-A...
  • Page 288 M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.3 Connecting with Frame Ground FCU8-DX761 Round terminal Frame ground M4 screw M4 screw Round terminal Frame ground IB-1501613-A...

  • Page 289: Connecting With Control Unit

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.4 Connecting with Control Unit 9.4 Connecting with Control Unit Connect the control unit to CJ71 connector of the operation panel I/O unit. Control unit Operation panel I/O unit RIO3EXT RIO2.0...

  • Page 290: Connecting With Remote I/O Unit

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.6 Connecting with Remote I/O Unit 9.6 Connecting with Remote I/O Unit Connect the remote I/O unit to RIO3EXT connector of the operation panel I/O unit. Control unit Operation panel I/O unit Remote I/O unit CJ71...

  • Page 291: Connecting With Manual Pulse Generator (Mpg)

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.7 Connecting with Manual Pulse Generator (MPG) 9.7 Connecting with Manual Pulse Generator (MPG) Connect the manual pulse generator to MPG connector of the operation panel I/O unit. Both 5 V power supply type (UFO-01-2Z9) and 12 V power supply type (HD60C) manual pulse generator can be used.
  • Page 292 M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.7 Connecting with Manual Pulse Generator (MPG) Connecting with 12 V manual pulse generator (maximum cable length: 50 m) Connect the 12 V manual pulse generator to the connector MPG. NO.1 When connecting one 12V manual pulse...

  • Page 293: Handle Numbers

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.7 Connecting with Manual Pulse Generator (MPG) 9.7.1 Handle Numbers There are two types of the handle numbers assignment: automatic assignment and arbitrary assignment. Automatic assignment Set all the parameters from "#1395 H1_pno" (1st handle selection) to "#1397 H3_pno" (3rd handle selection) to "0000". An example is shown below.

  • Page 294: Connecting With Machine Operation Panel

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel 9.8 Connecting with Machine Operation Panel Connect the machine operation panel to CG31/CG32/CG35/CG36/CJ37/CJ38/CJ39/CJ40/CJ42/OPKB connector of the operation panel I/O unit. FCU8-DX731 Machine operation panel (example) FCU8-DX731 J350...
  • Page 295 M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel FCU8-DX834 Machine operation panel (example) FCU8-DX834 J350 CG31 CG33 J350 CG32 CG34 J460 OPKB [Related items] Cable drawing: "Cable: J350 Cable", "15.2.23 J460 Cable" Connector pin assignment: "4.8 Operation Panel I/O Unit"...

  • Page 296: Wiring For 24 V Common Input

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel 9.8.1 Wiring for 24 V Common Input FCU8-DX731 Machine side FCU8-DX731 FCU8-DX731 Machine side CG31 CG35 X200 X240 X201 X241 X202 X242 X203 X243...
  • Page 297 M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel FCU8-DX750/FCU8-DX760/FCU8-DX761 Machine side Machine side FCU8-DX750/DX760/DX761 FCU8-DX750/DX760/DX761 CJ37 CJ39 X200 X230 X201 X231 X202 X232 X203 X233 X204 X234 X205 X235 X206 X236 X207...

  • Page 298: Wiring For 0 V Common Input

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel 9.8.2 Wiring for 0 V Common Input FCU8-DX731 Machine side FCU8-DX731 Machine side FCU8-DX731 CG31 CG35 X200 X240 X201 X241 X202 X242 X203 X243...
  • Page 299 M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel FCU8-DX750/FCU8-DX760/FCU8-DX761 Machine side Machine side FCU8-DX750/DX760/DX761 FCU8-DX750/DX760/DX761 CJ37 CJ39 X200 X230 X201 X231 X202 X232 X203 X233 X204 X234 X205 X235 X206 X236 X207...

  • Page 300: Wiring For Source Type Output

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel 9.8.3 Wiring for Source Type Output FCU8-DX731 Machine side FCU8-DX731 Machine side FCU8-DX731 CG32 CG36 Y200 Y240 Y201 Y241 Y202 Y242 Y203 Y243 Y204...
  • Page 301 M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel FCU8-DX750/FCU8-DX760/FCU8-DX761 Machine side Machine side FCU8-DX750/DX760/DX761 FCU8-DX750/DX760/DX761 CJ38 CJ40 Y200 Y220 Y201 Y221 Y202 Y222 Y203 Y223 Y204 Y224 Y205 Y225 Y206 Y226 Y207...
  • Page 302 M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel FCU8-DX834 Machine side FCU8-DX834 Machine side FCU8-DX834 CG32 CG34 Y200 Y220 Y201 Y221 Y202 Y222 Y203 Y223 Y204 Y224 Y205 Y225 Y206 Y226 Y207...

  • Page 303: Example Of Wiring Cj42 (Fcu8-Dx760)

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel 9.8.4 Example of Wiring CJ42 (FCU8-DX760) Machine side FCU8-DX760 CJ42 Y260 Y261 Y262 Y263 Y264 Y265 Y266 Y267 Y268 Y269 Y26A Y26B Y26C Y26D...

  • Page 304: Connection With The Scan Input Signal (Fcu8-Dx834)

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel 9.8.5 Connection with the Scan Input Signal (FCU8-DX834) Machine side FCU8-DX834 OPKB KYC0* X247 X246 X245 X244 X243 X242 X241 X240 KYC1* X24F X24E...

  • Page 305: Connection With The Scan Output Signal (Fcu8-Dx834)

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.8 Connecting with Machine Operation Panel 9.8.6 Connection with the Scan Output Signal (FCU8-DX834) Machine side FCU8-DX834 OPKB LC0A Y247 Y246 Y245 Y244 Y243 Y242 Y241 Y240 LC1A Y24F Y24E...

  • Page 306: Connecting With Analog Output Signal (Fcu8-Dx731)

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.9 Connecting with Analog Output Signal (FCU8-DX731) 9.9 Connecting with Analog Output Signal (FCU8-DX731) For the analog output signals, connect J225 cable to the AO connector of FCU8-DX731. The analog output signals are available to connect up to one point for the input, and up to one point for the output.

  • Page 307: Connecting With Analog I/O Signal (Fcu8-Dx761)

    M800VS/M80V Series Connection and Setup Manual 9 Connection of Operation Panel I/O Unit 9.10 Connecting with Analog I/O Signal (FCU8-DX761) 9.10 Connecting with Analog I/O Signal (FCU8-DX761) For the analog input/output signals, connect J224 cable to the AIO connector of FCU8-DX761. The analog input/output signals are available to connect up to one point for the input, and up to one point for the output.

  • Page 308: Connection Of Remote I/O Unit

    Connection of Remote I/O Unit IB-1501613-A...

  • Page 309: Remote I/O Unit Connection System Drawing

    M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.1 Remote I/O Unit Connection System Drawing This chapter describes the connection of the remote I/O unit and machine control signals. 10.1 Remote I/O Unit Connection System Drawing Remote I/O unit J070/J071 cable...

  • Page 310: Connecting With Power Supply

    M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.2 Connecting with Power Supply 10.2 Connecting with Power Supply Connect 24 VDC power supply (general-purpose stabilized power supply) to the remote I/O unit. FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX202/FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8- DX654-1/FCU8-DX408/FCU8-DX409 Stabilized power supply 24VDC(+) DCIN J070/071...
  • Page 311 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.2 Connecting with Power Supply FCU8-DX651 Stabilized power supply 24VDC(+) J070/071 cable DCIN DCOUT G071 cable DCIN [Related items] Cable drawings: "15.2.12 J070/J071 Cable", "15.2.2 G071 Cable" Connector pin assignment: "4.9 Remote I/O Unit" (DCIN connector) IB-1501613-A...

  • Page 312: Connecting With Frame Ground

    M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.3 Connecting with Frame Ground 10.3 Connecting with Frame Ground FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX202/FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8- DX654-1/FCU8-DX408/FCU8-DX409 Frame ground 250 Series flat terminal [Flat terminal type] Flat terminal: 175021-1/175023-1 Protection cover: 174817-2 Manufacturer: TE Connectivity FCU8-DX651 Round terminal screw...

  • Page 313: Connecting With Control Unit

    M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.4 Connecting with Control Unit 10.4 Connecting with Control Unit Control unit Remote I/O unit Remote I/O 1ch RIO1 J210 Max.64 stations Max. input: 2048 points Max. output: 2048 points RIO2 Remote I/O  2ch J210...

  • Page 314: Connecting With Operation Panel I/O Unit

    M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.5 Connecting with Operation Panel I/O Unit 10.5 Connecting with Operation Panel I/O Unit Control unit Operation panel I/O unit Remote I/O unit CJ71 J010(FCU8-DX731/750/760/761) J012(FCU8-DX834) Remote I/O 3ch J210 Max.49 to 53 stations Max.

  • Page 315: Connecting With Machine Control Signal (Fcu8-Dx220/Fcu8-Dx230/Fcu8-Dx231/Fcu8-Dx651)

    M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.6 Connecting with Machine Control Signal (FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX651) 10.6 Connecting with Machine Control Signal (FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX651) FCU8-DX220 J351 CJ31 J351 CJ32 [Related items] Cable drawing: "Cable: J351 Cable" Connector pin assignment: "4.9 Remote I/O Unit" (CJ31/CJ32 connector) FCU8-DX230/FCU8-DX231 J351 CJ31...
  • Page 316 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.6 Connecting with Machine Control Signal (FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX651) Machine input 0V common Machine side FCU8-DX220/230/231/651 Machine side FCU8-DX230/231 CJ31 CJ33 DICOM DICOM +24V +24V +24V +24V Stabilized Stabilized power supply power supply 24VDC(+) 24VDC(+)
  • Page 317 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.6 Connecting with Machine Control Signal (FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX651) Machine input 24 V common Machine side FCU8-DX220/230/231/651 Machine side FCU8-DX230/231 CJ31 CJ33 DICOM DICOM +24V +24V +24V +24V Stabilized Stabilized power supply power supply DICOM...
  • Page 318 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.6 Connecting with Machine Control Signal (FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX651) Machine output: FCU8-DX220/FCU8-DX230/FCU8-DX651 Machine side Machine side FCU8-DX220/230/651 FCU8-DX230 CJ32 CJ34 +24V +24V +24V +24V Stabilized Stabilized DCIN DCIN power supply power supply 24VDC(+) 24VDC(+)
  • Page 319 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.6 Connecting with Machine Control Signal (FCU8-DX220/FCU8-DX230/FCU8-DX231/FCU8-DX651) Machine output: FCU8-DX231 Machine side Machine side FCU8-DX231 FCU8-DX231 CJ32 CJ34 +24V +24V +24V +24V Stabilized Stabilized DCIN DCIN power supply power supply 24VDC(+) 24VDC(+)

  • Page 320: Connecting With Machine Control Signal

    M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.7 Connecting with Machine Control Signal (FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1) 10.7 Connecting with Machine Control Signal (FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1) FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1 FCU8-DX213 / 213-1 : CJ35 <Applicable cable> FCU8-DX654 / 654-1 : Solid wire : 0.08 - 1.5 mm Twisted wire : 0.08 - 1.5 mm...
  • Page 321 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.7 Connecting with Machine Control Signal (FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1) Mounting the wire (1) Insert a slotted screwdriver (blade width: 2.5 mm). (2) Insert the wire and then pull the screwdriver out. Mounting the connector (1) Push the connector to the lock lever position.
  • Page 322 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.7 Connecting with Machine Control Signal (FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1) Machine input (wiring example 1): FCU8-DX213/FCU8-DX213-1 Machine side FCU8-DX213/213-1 CJ35 COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+...
  • Page 323 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.7 Connecting with Machine Control Signal (FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1) Machine input (wiring example 2): FCU8-DX213/FCU8-DX213-1 Machine side FCU8-DX213/213-1 CJ35 COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+ COMA+ COMB+...
  • Page 324 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.7 Connecting with Machine Control Signal (FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1) Machine output: FCU8-DX213/FCU8-DX213-1 Machine side FCU8-DX213/213-1 CJ36 COMA- COMB- COMA- COMB- COMA- COMB- COMA- COMB- Stabilized power supply 24VDC(+) IO24VA IO0VA IO24VB IO0VB Stabilized...
  • Page 325 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.7 Connecting with Machine Control Signal (FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1) Safety machine input (wiring example 1): FCU8-DX654/FCU8-DX654-1 Machine side FCU8-DX654/654-1 SX00A SX00B COMA+ COMB+ SX01A SX01B COMA+ COMB+ SX02A SX02B COMA+ COMB+ SX03A SX03B...
  • Page 326 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.7 Connecting with Machine Control Signal (FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1) Safety machine input (wiring example 2): FCU8-DX654/FCU8-DX654-1 Machine side FCU8-DX654/654-1 SX00A SX00B COMA+ COMB+ SX01A SX01B COMA+ COMB+ SX02A SX02B COMA+ COMB+ SX03A SX03B...
  • Page 327 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.7 Connecting with Machine Control Signal (FCU8-DX213/FCU8-DX213-1/FCU8-DX654/FCU8-DX654-1) Safety machine output: FCU8-DX654/FCU8-DX654-1 Machine side FCU8-DX654/654-1 SY00A COMA- SY00B COMB- SY01A COMA- SY01B COMB- SY02A COMA- SY02B COMB- SY03A COMA- SY03B COMB- Stabilized...

  • Page 328: Connecting With Safety Machine Control Signal (Fcu8-Dx651)

    M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.8 Connecting with Safety Machine Control Signal (FCU8-DX651) 10.8 Connecting with Safety Machine Control Signal (FCU8-DX651) CAUTION (1) Connect the cable to the designated connector. Incorrect connections could damage the device. (2) Do not connect or disconnect the cables between units while the power is ON.
  • Page 329 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.8 Connecting with Safety Machine Control Signal (FCU8-DX651) Safety relay output Machine side FCU8-DX651 SDO1 DC24V SYR00A SY00A SYR00A SX08A SY00B SDO2 SYR00B SX08B SYR00B Relay Feedback SDO1 DC24V SYR01A SY01A...

  • Page 330: Connecting With Analog I/O Signal (Fcu8-Dx202)

    M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.9 Connecting with Analog I/O Signal (FCU8-DX202) 10.9 Connecting with Analog I/O Signal (FCU8-DX202) For the analog input/output signals, connect J221 cable to the AIO1 connector of FCU8-DX202. The analog input/output signals are available to connect up to four points for the input, and up to one point for the output.
  • Page 331 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.9 Connecting with Analog I/O Signal (FCU8-DX202) Input/output circuit FCU8-DX202 Machine side AIO1 Shield Shell Stabilized DCIN power supply 24VDC(+) +24V CAUTION (1) Connect the cable to the designated connector. Incorrect connections could damage the device. (2) Do not connect or disconnect the cables between units while the power is ON.

  • Page 332: Connecting With Thermistor (Fcu8-Dx408)

    M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.10 Connecting with Thermistor (FCU8-DX408) 10.10 Connecting with Thermistor (FCU8-DX408) Connect the thermistor with THERMISTOR connector. The maximum cable length is 25 m. The recommended shield cable is "HK-SB/20276XL, black, LF 1P X 22AWG" made by Taiyo Cabletec. Thermistor Cable with shield THERMISTOR...
  • Page 333 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.10 Connecting with Thermistor (FCU8-DX408) Thermistor cable connecting procedure The thermistor cable has the following configuration: THERMISTOR connec- Thermistor Cable with shield (1) Solder the thermistor to the shield cable and cover the joint surface with the protection tube. Tube for protection (2) Twist the shield of the cable or pull out the drain wire.
  • Page 334 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.10 Connecting with Thermistor (FCU8-DX408) Connecting with thermistor: FCU8-DX408 FCU8-DX408 THERMISTOR Thermistor Thermistor CH1 Thermistor CH1 Shield Thermistor Thermistor CH2 Thermistor CH2 CH12 Thermistor Thermistor CH12 Thermistor CH12 DCIN Stabilized power supply 24VDC(+)

  • Page 335: Connecting With Multi-Analog Input Signal (Fcu8-Dx409)

    M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.11 Connecting with Multi-analog Input Signal (FCU8-DX409) 10.11 Connecting with Multi-analog Input Signal (FCU8-DX409) There are four types of multi-analog input signals as below:  Voltage input signal ...
  • Page 336 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.11 Connecting with Multi-analog Input Signal (FCU8-DX409) AI: DFMC1, 5/12-ST-3, 5-LR (Phoenix Contact) <Applicable cable> Solid wire : 0.2-1.5 mm Twisted wire : 0.2-1.5 mm Bar terminal with insulation collar : 0.25-0.75mm Bar terminal without insulation collar : 0.25-1.5mm...
  • Page 337 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.11 Connecting with Multi-analog Input Signal (FCU8-DX409) [Mounting the wire] (1) Push in the wire opening lever (orange) using a slotted screwdriver (blade width: 2.5 mm). (2) Insert the wire and then pull the screwdriver out of the wire opening lever. [Mounting the connector] (1) Push the connector to the lock and release (LR) lever position.
  • Page 338 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.11 Connecting with Multi-analog Input Signal (FCU8-DX409) Connecting with the voltage input signal Machine side FCU8-DX409 Shield Shield Shield Shield DCIN Stabilized power supply 24VDC(+) +24V  Use the twisted cable with shield to reduce the influence of noise. ...
  • Page 339 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.11 Connecting with Multi-analog Input Signal (FCU8-DX409) Connecting with the current input signal Machine side FCU8-DX409 Shield Shield Shield Shield DCIN Stabilized power supply 24VDC(+) +24V  Use the twisted cable with shield to reduce the influence of noise. ...
  • Page 340 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.11 Connecting with Multi-analog Input Signal (FCU8-DX409) Connecting with the thermocouple input signal FCU8-DX409 Cold junction compensation Thermocouple resistor (Pt100) Shield Cold junction compensation resistor (Pt100) 2cm or shorter Set the lead length 2cm or shorter including the length to insert to AI connector.
  • Page 341 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.11 Connecting with Multi-analog Input Signal (FCU8-DX409) Connecting with the resistance temperature detector input signal There are 3-wire type and 4-wire type for the connecting method of resistance temperature detector. <3-wire type>...
  • Page 342 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.11 Connecting with Multi-analog Input Signal (FCU8-DX409) <4-wire type> FCU8-DX409 Resistance temperature detector Shield Resistance temperature detector Shield Resistance temperature detector Shield Resistance temperature detector Shield DCIN Stabilized power supply 24VDC(+) +24V ...
  • Page 343 M800VS/M80V Series Connection and Setup Manual 10 Connection of Remote I/O Unit 10.11 Connecting with Multi-analog Input Signal (FCU8-DX409) IB-1501613-A...

  • Page 344: Connection Of Manual Pulse Generator

    Connection of Manual Pulse Generator IB-1501613-A...

  • Page 345: Manual Pulse Generator Connection System Drawing

    M800VS/M80V Series Connection and Setup Manual 11 Connection of Manual Pulse Generator 11.1 Manual Pulse Generator Connection System Drawing The method for connecting to each unit and device from the manual pulse generator is briefly explained in this chapter. 11.1 Manual Pulse Generator Connection System Drawing Connecting to control unit (5V) Control unit 5V manual pulse generator...

  • Page 346: Connecting With Control Unit

    M800VS/M80V Series Connection and Setup Manual 11 Connection of Manual Pulse Generator 11.2 Connecting with Control Unit 11.2 Connecting with Control Unit 5V manual pulse generator (Rear view) NO.1 When connecting one 5V 5V 0V A B manual pulse generator J026 NO.1 NO.2...
  • Page 347 M800VS/M80V Series Connection and Setup Manual 11 Connection of Manual Pulse Generator 11.3 Connecting with Operation Panel I/O Unit 12 V manual pulse generator (maximum cable length: 50 m) NO.1 When connecting one 12V manual pulse 12V manual pulse 12V 0V generator generator HD60C (Rear view)

  • Page 348: Connection Of Synchronous Feed Encoder

    Connection of Synchronous Feed Encoder IB-1501613-A...

  • Page 349: Synchronous Feed Encoder Connection System Drawing

    M800VS/M80V Series Connection and Setup Manual 12 Connection of Synchronous Feed Encoder 12.1 Synchronous Feed Encoder Connection System Drawing The method for connecting to each unit and device from the synchronous feed encoder is explained in this chapter. 12.1 Synchronous Feed Encoder Connection System Drawing Control unit Synchronous feed encoder R050/R054...

  • Page 350: Connection Of Machine Operation Panel

    Connection of Machine Operation Panel IB-1501613-A...

  • Page 351: Machine Operation Panel Connection System Drawing

    13 Connection of Machine Operation Panel 13.1 Machine Operation Panel Connection System Drawing This chapter briefly explains how to connect the machine operation panel manufactured by Mitsubishi Electric to each unit and device. 13.1 Machine Operation Panel Connection System Drawing...

  • Page 352: Connecting With Power Supply

    M800VS/M80V Series Connection and Setup Manual 13 Connection of Machine Operation Panel 13.2 Connecting with Power Supply 13.2 Connecting with Power Supply Connect 24 VDC power supply (general-purpose stabilized power supply) to the main panel of the machine operation panel. FCU8-KB921/KB922/KB923/KB924/KB925/KB926 Stabilized power supply DCIN...

  • Page 353: Connecting With Frame Ground

    M800VS/M80V Series Connection and Setup Manual 13 Connection of Machine Operation Panel 13.3 Connecting with Frame Ground 13.3 Connecting with Frame Ground FCU8-KB921/KB922/KB923/KB924/KB925/KB926 Round terminal Frame ground screw 13.4 Connecting with Operation Panel I/O Unit Control unit Operation panel I/O unit CJ71 RIO3EXT J010...

  • Page 354: Connecting Emergency Stop Switch

    M800VS/M80V Series Connection and Setup Manual 13 Connection of Machine Operation Panel 13.5 Connecting Emergency Stop Switch 13.5 Connecting Emergency Stop Switch Control unit J121 Emergency stop switch Machine operation panel (sub panel) [Related items] Cable drawing: "15.2.15 J121 Cable" Connector pin assignment: "4.14.2 Sub Panel A (FCU8-KB931/FCU8-KB941)"...
  • Page 355 M800VS/M80V Series Connection and Setup Manual 13 Connection of Machine Operation Panel 13.6 Connecting with Sub Panel Wiring of rotary switch (SUBP) Main panel A/B (FCU8-KB92x) Sub panel A (FCU8-KB931/KB941) [SUBP] Rotary Switch (For cutting feedrate override) 21 position Real gray code Rotary Switch (For rapid traverse override)
  • Page 356 M800VS/M80V Series Connection and Setup Manual 13 Connection of Machine Operation Panel 13.6 Connecting with Sub Panel Wiring of other switches (SUBP) Main panel A/B (FCU8-KB92x) Sub panel A (FCU8-KB931/KB941) [SUBP] Memory protection switch 2 notch Key shape 2c Manual return type Switch input spare (3 points) [EXT]...

  • Page 357: Software Interface

    M800VS/M80V Series Connection and Setup Manual 13 Connection of Machine Operation Panel 13.7 Software Interface 13.7 Software Interface Station Nos. of the machine operation panel RIOs are fixed. Device Nos. such as switch and LED on the machine operation panel are fixed as follows: Channel No.
  • Page 358 M800VS/M80V Series Connection and Setup Manual 13 Connection of Machine Operation Panel 13.7 Software Interface [Device No. of key switches] Key switch Device Key switch Device ZR5$24[0] ZR5$26[0] ZR5$24[1] ZR5$26[1] ZR5$24[2] ZR5$26[2] ZR5$24[3] ZR5$26[3] ZR5$24[4] ZR5$26[4] ZR5$24[5] ZR5$26[5] ZR5$24[6] ZR5$26[6] ZR5$24[7] ZR5$26[7] ZR5$24[8]...
  • Page 359 M800VS/M80V Series Connection and Setup Manual 13 Connection of Machine Operation Panel 13.7 Software Interface [Device No. of LEDs] Device Device ZR6$24[0] ZR6$26[0] ZR6$24[1] ZR6$26[1] ZR6$24[2] ZR6$26[2] ZR6$24[3] ZR6$26[3] ZR6$24[4] ZR6$26[4] ZR6$24[5] ZR6$26[5] ZR6$24[6] ZR6$26[6] ZR6$24[7] ZR6$26[7] ZR6$24[8] ZR6$26[8] ZR6$24[9] ZR6$26[9] ZR6$24[A] ZR6$26[A]...
  • Page 360 M800VS/M80V Series Connection and Setup Manual 13 Connection of Machine Operation Panel 13.7 Software Interface Sub panel Sub panel is equipped with cutting override, rapid traverse override, memory protection switch and emergency stop switch. Direct wiring is available for the emergency stop switch, and device numbers for the other switches are assigned as listed below: [Cutting override (6-bit)] Device...
  • Page 361 M800VS/M80V Series Connection and Setup Manual 13 Connection of Machine Operation Panel 13.7 Software Interface IB-1501613-A...

  • Page 362: Connection Of Handy Terminal

    Connection of Handy Terminal IB-1501613-A...

  • Page 363: Handy Terminal Connection System Drawing

    M800VS/M80V Series Connection and Setup Manual 14 Connection of Handy Terminal 14.1 Handy Terminal Connection System Drawing This chapter briefly explains how to connect the handy terminal to each unit and device. 14.1 Handy Terminal Connection System Drawing Handy terminal Control unit G430 cable...

  • Page 364: Cable

    Cable IB-1501613-A...

  • Page 365: Symbols For Writing Cable Drawings

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.1 Symbols for Writing Cable Drawings 15.1 Symbols for Writing Cable Drawings  : indicates twisted pair.  : indicates the shield outer sheath.  : indicates shield clamping to the grounding plate. ...

  • Page 366: Cable Relating To Nc

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2 Cable Relating to NC 15.2.1 FCUA-R050/R054 Cable Max. cable length: 30 m Application: Synchronous encoder - control unit FCUA-R050 FCUA-R054 ENC1 ENC1A (ENC2A) ENC1A*(ENC2A*) ENC1B (ENC2B) ENC1B*(ENC2B*) ENC1Z (ENC2Z) ENC1Z*(ENC2Z*)

  • Page 367: G071 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.2 G071 Cable Max. cable length: 1 m Application: 24 VDC relay cable for machine operation panel DCOUT DCIN R: Red W: White G: Green [DCOUT] Wire material: UL1264 AWG16 [DCIN] Connector: 2-178288-3 (Red, White, Green)

  • Page 368: G430 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.4 G430 Cable Max. cable length: 10 m Application: For connection to handy terminal HOST Control unit Handy terminal Cotrol panel terminal block HOST HA1A HA1B RD(RXD) SD(TXD) SD(TXD) RD(RXD)

  • Page 369: G460 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.5 G460 Cable Max. cable length: 0.5 m Application: Cable for machine operation panel (cable between main panel and sub panel) RSW1 SUBP RSW2 SW-NO SW-NO SW-C SW-C [RSW1][RSW2] 1: Purple...

  • Page 370: J010 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.6 J010 Cable Max. cable length: 1m Application: Operation panel I/O interface cable CJ71 CJ71 CJ71 CJ71 TXRXD TXRXD TXRXD* TXRXD* 3.3V 3.3V Drain wire Drain wire AWG22×3P (With shield / drain wire) [CJ71]...

  • Page 371: J012 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.7 J012 Cable Max. cable length: 1m Application: Operation panel I/O interface cable ((FCU8-DX834 用 ) CJ71 J012 L**.*M CJ71 TXRXD TXRXD TXRXD* TXRXD* N.C. 3.3V N.C. N.C.

  • Page 372: J020/J021/J022 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.8 J020/J021/J022 Cable Max. cable length: 50 m Application: Manual pulse generator cable (12 V) HA1A HA1B +12V 12V1 HA2A HA2B +12V 12V2 HA3A HA3B +12V 12V3 [MPG] Wire material: UL2464 U-TKVVBS AWG24 ×...

  • Page 373: J023/J024/J025 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.9 J023/J024/J025 Cable Max. cable length: 20 m Application: Manual pulse generator cable (5V) HA1A HA1B HA2A HA2B HA3A HA3B [MPG] Wire material: UL2464 U-TKVVBS AWG22 × 6P [1ch][2ch][3ch] Connector: 10120-3000PE Manufacturer: Tachii Electric Wire...

  • Page 374: J026/J027 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.10 J026/J027 Cable Max. cable length: 20 m (the maximum length of the cable when connected to the control unit via other units) Application: Manual pulse generator cable (5 V) HA1A HA1B HA2A...

  • Page 375: J030/J031 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.11 J030/J031 Cable Max. cable length: 15 m (the maximum length of the cable when connected to the control unit via other units) Application: RS232C I/F cable SIO1 SIO2 SIO1...

  • Page 376: J070/J071 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.12 J070/J071 Cable Max. cable length: 15 m (J070)/20 m (J071) Application: 24 VDC power cable DCIN DCIN +24V +24V [DCIN] [J070 cable] Crimp terminal: R1.25-4 × 3 Connector: 2-178288-3 Wire material: 2464C BIOS-CL3-16 02C ×...

  • Page 377: J100 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.13 J100 Cable Max. cable length: 20 m Application: Skip SKIP SKIP SKIP0 SKIP1 SKIP2 SKIP3 SKIP4 SKIP5 SKIP6 SKIP7 [SKIP] Wire material: UL2464 U-TKVVBS AWG24 × 6P Crimp terminal: R1.25-3.5 ×...

  • Page 378: J120 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.14 J120 Cable Max. cable length: 30 m Application: Emergency stop cable EMG IN R1.25-3 [EMG] Wire material: 2464C BIOS-CL3-22 01P Crimp terminal: R1.25-3 × 2 Connector: 50-57-9403 Manufacturer: Bando Electric Wire Manufacturer: JST (former model number: 51030-0330)

  • Page 379: J210 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.16 J210 Cable Max. cable length: 50 m Application: Remote I/O 2.0 communication cable TXRXD TXRXD TXRXD* TXRXD* Drain wire Drain wire (With shield / drain wire) AWG22×2P [RIO] Wire material: HK-SB/20276XL Black LF 2P ×...

  • Page 380: J221 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.17 J221 Cable Max. cable length: 30 m Application: Analog input/output cable (for remote I/O unit) AI0G AI1G AI2G AI3G AI0G AI1G AI2G AI3G [AIO] Wire material: UL2464 U-TKVVBS AWG24 × 6P Crimp terminal: R1.25-3.5 x 10 Connector: 10120-3000PE Manufacturer: Tachii Electric Wire...

  • Page 381: J224 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.18 J224 Cable Max. cable length: 30m Application: Analog input/output cable (for operation panel I/O unit) AI0G [AIO] Wire material: UL2464 U-TKVVBS AWG24 × 2P Crimp terminal: R1.25-3.5 x 10 Connector: 10120-3000PE Manufacturer: Tachii Electric Wire Manufacturer: JST...

  • Page 382: J225 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.19 J225 Cable Max. cable length: 30m Application: Analog output cable (for operation panel I/O unit) [AO] Wire material: UL2464 U-TKVVBS AWG24 × 1P Crimp terminal: R1.25-3.5 x 2P Connector: 10120-3000PE Manufacturer: Tachii Electric Wire Manufacturer: JST...

  • Page 383: J350 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.21 J350 Cable Max. cable length: 50 m Application: DI/DO CG31,CG32,CG35,CG36, CJ31,CJ32,CJ33,CJ34, CJ38,CJ40,CJ42 [CG31,CG32,CG35,CG36,CJ31,CJ32,CJ33,CJ34,CJ38,CJ40,CJ42] Connector: XG4M-4030/7940-6500SC Wire material: UL2651 AWG28x40 (FLEX-S(40)-7/0.127 7030 2651P) Strain relief: XG4T-4004/3448-7940 Manufacturer: Oki Electric Cable Manufacturer: OMRON/3M 15.2.22 J351 Cable Max.

  • Page 384: J460 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.23 J460 Cable Max. cable length: 50 m Application: DI/DO CJ37,CJ39 [CJ37, CJ39] Wire material: UL2651 AWG28x50 (FLEX-S(50)-7/0.127 7030 2651P) Connector: XG4M-5030/7950-6500SC Manufacturer: Oki Electric Cable Strain relief: XG4T-5004/3448-7950 Manufacturer: OMRON/3M Note (1) This cable is used to connect the operation panel I/O unit.

  • Page 385: R2-Tm Terminator Connector

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.2 Cable Relating to NC 15.2.25 R2-TM Terminator Connector Application: Terminator for remote I/O interface R2-TM R2-TM TXRX TXRX* [R2-TM] Connector: 1-1318119-3 Contact: 1318108-1 Manufacturer: TE Connectivity Resistor: 110 Ω 1/4 W Note (1) The parts used shall be Mitsubishi recommended parts.

  • Page 386: Cable Relating To Drive Unit

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit 15.3 Cable Relating to Drive Unit 15.3.1 Cable Wire and Assembly Cable wire The specifications of the wire used for each cable, and the machining methods are shown in this section. Mitsubishi uses the cables shown in the tables below.
  • Page 387 M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit Cable assembly Assemble the cable with the cable shield wire securely connected to the ground plate of the connector. Core wire Connect with a ground plate of connector. Shield Sheath (external conductor)

  • Page 388: Cnp2E-1 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit 15.3.2 CNP2E-1 Cable Max. cable length: 30 m Application: Motor side PLG cable Spindle side accuracy encoder TS5690 cable [Cable connection diagram (for 15 m or less)] Spindle drive unit side connector (3M) Spindle motor side connector...

  • Page 389: Cnp3Ez-2P/Cnp3Ez-3P Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit 15.3.3 CNP3EZ-2P/CNP3EZ-3P Cable Max. cable length: 30 m Application: Spindle side encoder cable OSE-1024 cable CNP3EZ-2P (Straight) CNP3EZ-3P (Angle) [Cable connection diagram (for 15 m or less)] Spindle drive unit side connector Spindle motor side connector (3M)

  • Page 390: Cnv2E-8P/Cnv2E-9P Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit 15.3.4 CNV2E-8P/CNV2E-9P Cable Max. cable length: 30 m Application: For HF/HF-H,HF-KP (tool spindle) motor side encoder cable (for A48/A51/A74N(/A74)/ HF-KP (servo) motor side encoder relay cable (drive unit side) (CNV2E-8P) CNV2E-8P (Straight) CNV2E-9P (Angle) [Cable connection diagram (for 15 m or less)]...

  • Page 391: Cnv2E-D Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit 15.3.5 CNV2E-D Cable Max. cable length: 30 m Application: MDS-B-SD unit cable [Cable connection diagram] Drive unit side connector (3M)   Receptacle: 36210-0100PL MDS-B-SD unit side connector Shell kit: 36310-3200-008 (3M) (MOLEX)

  • Page 392: Dg30 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit 15.3.7 DG30 Cable Max. cable length: 10 m Application: Battery cable (For drive unit - battery box, For drive unit - drive unit) Drive unit side connector Drive unit side connector (J.S.T) (J.S.T)

  • Page 393: J395 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit 15.3.9 J395 Cable Max. cable length: 10 m Application: Optical communication cable for wiring between drive units (outside panel) for wiring between NC-drive units Use when wiring outside of the panel with a cable of 10 m or less. [OPT] Wire material: PFDU-CL1002-22E60VT Connector: LGP-Z0007PK...

  • Page 394: J396 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit 15.3.10 J396 Cable Max. cable length: 10 m Application: Optical communication cable for wiring between drive units (inside panel) Use when wiring inside of the panel with a cable of 10 m or less. [OPT] Wire material: PFDU-CD1002-18E22T Connector: LGP-Z0007PK...

  • Page 395: Mr-Bks1Cbl-A1-H/Mr-Bks1Cbl-A2-H Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit 15.3.11 MR-BKS1CBL-A1-H/MR-BKS1CBL-A2-H Cable Max. cable length: 10 m Application: <200 V Series> Brake cable for HG96 MR-BKS1CBL-A1-H (load side angle) MR-BKS1CBL-A2-H (reverse load side angle) [Cable connection diagram] Servo motor brake connector (Japan Aviation Electronics) Connector: JN4FT02SJ1-R...

  • Page 396: Mr-D05Udl3M-B Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit 15.3.13 MR-D05UDL3M-B Cable Max. cable length: 3 m Application: STO cable Drive unit side (Tyco Electronics) Connector set: MR-D05UDL3M-B Yellow (Dot mark: Red) STO1 STO1 input Gray (Dot mark: Black) STO2 input STO2...

  • Page 397: Sh21 Cable

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.3 Cable Relating to Drive Unit 15.3.15 SH21 Cable Max. cable length: 30 m Application: Power supply communication cable Backup unit communication cable CN4, CN9 SVTXD SVTXD SVTXD* SVTXD* SVALM SVALM SVALM* SVALM* SVRXD SVRXD...

  • Page 398: List Of Cable Connector Sets

    M800VS/M80V Series Connection and Setup Manual 15 Cable 15.4 List of Cable Connector Sets 15.4 List of Cable Connector Sets Type Application Package contents Connector (3M) Shell kit (3M) 10120-3000PE x 2 10320-52F0-008 x 2 General I/O units FCUA-CS000 (For SKIP, SIO, MPG, AIO) Gold contact (MOLEX) Connector (MOLEX) 0016020103 x 3...
  • Page 399 M800VS/M80V Series Connection and Setup Manual 15 Cable 15.4 List of Cable Connector Sets IB-1501613-A...

  • Page 400: Setup Outline

    Setup Outline IB-1501613-A...

  • Page 401: Hardware Configuration

    M800VS/M80V Series Connection and Setup Manual 16 Setup Outline 16.1 Hardware Configuration 16.1 Hardware Configuration The following shows the hardware names used in this manual. [Example of 15-type] (a) Cancel key (b) Menu changeover key (c) Front-side SD card I/F (d) USB I/F (e) [INPUT] key IB-1501613-A...
  • Page 402 M800VS/M80V Series Connection and Setup Manual 16 Setup Outline 16.1 Hardware Configuration [M800VS] [M80V] (a) 7-segment LED (b) Rotary switch IB-1501613-A...

  • Page 403: Flow Of Initial Setup

    M800VS/M80V Series Connection and Setup Manual 16 Setup Outline 16.2 Flow of Initial Setup 16.2 Flow of Initial Setup The following flow chart shows the procedures of the initial setup. Note (1) When setting up with backup files, refer to "35 Data Backup and Restoration". WARNING Do not cancel the emergency stop before confirming the basic operation.
  • Page 404 M800VS/M80V Series Connection and Setup Manual 16 Setup Outline 16.2 Flow of Initial Setup For other settings, refer to the following chapters:  29 Deceleration Check  32 Adjust S-analog Screen  33 Device Open Parameter Screen  34 SRAM Open Parameter Screen ...
  • Page 405 M800VS/M80V Series Connection and Setup Manual 16 Setup Outline 16.2 Flow of Initial Setup IB-1501613-A...

  • Page 406: Setting The Hardware

    Setting the Hardware IB-1501613-A...

  • Page 407: Setting Drive Unit Mds-E/Eh Series

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.1 Setting Drive Unit MDS-E/EH Series 17.1 Setting Drive Unit MDS-E/EH Series 17.1.1 Setting the Rotary Switch Set the axis number with the rotary switch.  Drive unit 2-axis 3-axis 1-axis 2-axis 1-axis...

  • Page 408: Setting The Dip Switch

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.1 Setting Drive Unit MDS-E/EH Series  Power supply unit Power supply unit (MDS-E/EH-CV) [MDS-E/EH-CV setting] Rotary switch setting Setting item Normal setting 1 to 3 Setting prohibited External emergency stop setting 5 to F Setting prohibited 17.1.2 Setting the DIP Switch...

  • Page 409: Setting Drive Unit Mds-Em/Emh Series

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.2 Setting Drive Unit MDS-EM/EMH Series 17.2 Setting Drive Unit MDS-EM/EMH Series 17.2.1 Setting the Rotary Switch Set the axis number with the rotary switch.  Drive unit Multi axis unit (MDS-EM/EMH-SPV3) [MDS-EM/EMH-SPV3 setting] Servo...

  • Page 410: Setting Drive Unit Mds-Ej/Ejh Series

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.3 Setting Drive Unit MDS-EJ/EJH Series 17.3 Setting Drive Unit MDS-EJ/EJH Series 17.3.1 Setting the Rotary Switch Set the axis number with the rotary switch.  Drive unit 1-axis 1-axis 1-axis 2-axis servo/ servo drive unit...

  • Page 411: Setting The Dip Switch

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.3 Setting Drive Unit MDS-EJ/EJH Series [MDS-EJ-V2/SP2 setting] AXIS NO. Rotary switch setting L-axis M-axis 1st axis 2nd axis 2nd axis 3rd axis 3rd axis 4th axis 4th axis 5th axis 5th axis 6th axis 6th axis...

  • Page 412: Setting Up Without Connecting To The Motor/Drive Units At The Setup Of Drive Unit

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.4 Setting Up without Connecting to the Motor/Drive Units at the Setup of Drive Unit 17.4 Setting Up without Connecting to the Motor/Drive Units at the Setup of Drive Unit When connecting the motor or drive unit after setting up the system, set the axis data beforehand to enable the operation without the motor or drive unit.

  • Page 413: Connecting The Batteries

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.5 Connecting the Batteries 17.5 Connecting the Batteries 17.5.1 Control Unit Battery CAUTION The battery is not connected when the machine is delivered. Be sure to connect the battery before starting up. Lithium batteries in the control unit battery holder retain parameters, machining programs and other data which require backing up at power OFF.
  • Page 414 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.5 Connecting the Batteries  Installation procedure (1) Check that the machine power is turned OFF. (If the power is not OFF, turn it OFF.) (2) Confirm that the control unit LED, 7-segment display, etc., are all OFF. (3) Open the front cover of the control unit.

  • Page 415: Servo Drive Unit Battery

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.5 Connecting the Batteries 17.5.2 Servo Drive Unit Battery Note (1) The battery connection is not necessary unless the drive unit employs absolute position detection. (Spindle drive unit does not require the battery, because the unit does not employ absolute position detection.) There are batteries as shown below.
  • Page 416 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.5 Connecting the Batteries [MDS-EM] Connect the battery connector to the connector BTI of the drive unit. MR-BAT6V1SET Battery connector connection part magnified figure Connect the battery box with BTI. [MDS-EJ/EJH-Vx] Connect the battery connector to the connector BAT of the drive unit.
  • Page 417 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.5 Connecting the Batteries  Replacing the built-in battery MR-BAT6V1SET that reached the end of the life can be reused by replacing the MR-BAT6V1 battery. Cover Open the cover while pushing the locking part. Locking part Replace the built-in battery with a new battery for MR-BAT6V1.

  • Page 418: Connecting And Setting The Remote I/O Unit

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit 17.6 Connecting and Setting the Remote I/O Unit 17.6.1 Outline of the Remote I/O Unit The specification varies for each remote I/O unit. Each unit has one or two rotary switch(es) that determines the unit No.
  • Page 419 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit Unit type Machine control signals that can be handled Total Number of occupied stations Digital input signal (DI) 32 points FCU8-DX220 Digital output signal (DO) 32 points Digital input signal (DI) 64 points...

  • Page 420: Connection And Station No. Setting On Remote I/O Unit

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit 17.6.2 Connection and Station No. Setting on Remote I/O Unit When connecting directly to the control unit Control unit Remote I/O unit Remote I/O 1ch RIO1 J210...
  • Page 421 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit Note (1) Connect the J210 cable to the RIO1 or RIO2 connector of the control unit. Check the connector position with the actual machine. (2) A remote I/O unit has two slide switches (station No.
  • Page 422 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit When connecting to the operation panel I/O unit Control unit Operation panel I/O unit Remote I/O unit CJ71 J010(FCU8-DX731/750/760/761) J012(FCU8-DX834) Remote I/O 3ch J210 Max.49 to 53 stations Max.

  • Page 423: Station No. Setting When Using Multiple Remote I/O Units

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit 17.6.3 Station No. Setting When Using Multiple Remote I/O Units Multiple remote I/O units can be used, as long as the total number of occupied stations is 64 or less. (When the operation panel I/O unit is connected to the remote I/O unit, the total number must be the sum of occupied stations for both units.) Unit type...
  • Page 424 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit  Setting example 2 Control unit Remote I/O unit FCU8-DX23□, FCU8-DX654, FCU8-DX654-1 Group1 1 : OFF 2 : OFF Group2 1 : OFF 2 : ON Group3 1 : ON...
  • Page 425 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit  Setting example 4 Control unit Multi-analog input unit FCU8-DX409 Group1 1 : OFF 2 : OFF IB-1501613-A...
  • Page 426 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit When connecting to the operation panel I/O unit Operation panel I/O unit occupies 9 to 11 stations among station No. 1 to 64. RIO3 can occupy up to 49 to 53 stations as shown in the table below.

  • Page 427: Plc Device Assignment Of Digital Signal (Di/Do)

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit 17.6.4 PLC Device Assignment of Digital Signal (DI/DO) The input/output signals (analog signal, DI/DO, etc.) are assigned to the PLC devices, and the digital signals (DI/DO) can be assigned to the arbitrary PLC devices by the parameters.

  • Page 428: Fixed Device Assignment

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit 17.6.4.1 Fixed Device Assignment  By setting the parameter "#53001 RIO dev assign" to "0", the PLC device assignment method, which is to be used for input/ output of each remote I/O unit station, will be the fixed device assignment.

  • Page 429: Arbitrary Device Assignment

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit 17.6.4.2 Arbitrary Device Assignment Parameter setting for device arbitrary assignment  By setting the parameter "#53001 RIO dev assign" to "1", the assignment method for PLC devices to be used for input/out- put of each remote I/O unit station becomes arbitrary device assignment.
  • Page 430 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit  Up to 24 stations can be specified for high-speed input/output specification each for input and output. If 25 or more stations are specified, the alarm "Y05 Initial parameter error"...
  • Page 431 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit  In the following cases, the alarm "Y05 Initial parameter error" will be issued when the power is turned ON. The number of the RIO assignment parameter with illegal setting state will be displayed.
  • Page 432 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit Operating parameter setting screen [Rules for setting RIO assignment parameters]  For arbitrary device assignment, assign PLC devices to all stations which are connected to the remote units with DI/DO function.

  • Page 433: Thermistor Input Interface

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.6 Connecting and Setting the Remote I/O Unit 17.6.5 Thermistor Input Interface  By connecting the remote I/O unit with thermistor, up to 12 points of thermistor input are available. For details on units with the thermistor input function, refer to "4.9 Remote I/O Unit".

  • Page 434: Initializing The Nc Internal Data (Sram)

    M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.7 Initializing the NC Internal Data (SRAM) 17.7 Initializing the NC Internal Data (SRAM) The initialization does not affect the settings of the option parameters. Note  The DIP switches next to the rotary switch are for our adjustment. Do not change them after the shipment. Normally, switches No.
  • Page 435 M800VS/M80V Series Connection and Setup Manual 17 Setting the Hardware 17.7 Initializing the NC Internal Data (SRAM) Note (1) After initializing and turning the NC power ON, the IP address is initialized as follows. <Base specification parameter> #1934 Local IP address: 192.168.100.1 Failure to communicate with the screen may be caused by inconsistency between the parameter value and the "C:\WINDOWS\melcfg.ini"...

  • Page 436: Setting Up With M80/M800S Setup Installer

    Setting Up with M80/M800S SETUP INSTALLER IB-1501613-A...
  • Page 437 An SD card is used for the installation. Mitsubishi Electric will not provide performance guarantee and maintenance for commercially available SD card. When any of them is to be used, careful performance check must be required by the machine tool builder.

  • Page 438: Activate M80/M800S Setup Installer

    M800VS/M80V Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.1 Activate M80/M800S SETUP INSTALLER 18.1 Activate M80/M800S SETUP INSTALLER (1) Write the data for M80/M800S SETUP INSTALLER into an SD card. The data configuration is as illustrated below. Installer (Execution file) installer.o...
  • Page 439 M800VS/M80V Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.1 Activate M80/M800S SETUP INSTALLER [Custom data setting files] config.ini : Setting file for registering custom screen and G code guidance folder customdef.ini : Setting file for registering custom screens to menu and function buttons on standard screen custom- : Setting file for registering the object data name and load sequence load.txt...
  • Page 440 M800VS/M80V Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.1 Activate M80/M800S SETUP INSTALLER (2) Insert an SD card of the M80/M800S SETUP INSTALLER into the front-side SD interface. Display unit SD card (3) Turn ON the power while pressing Return key.

  • Page 441: Install Custom Screen

    M800VS/M80V Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.2 Install Custom Screen 18.2 Install Custom Screen Carry out the procedures of this section to register custom screens. When you use standard screens only, there is no need to carry out the procedure. (1) Press the [Custom Data] menu.

  • Page 442: Install Start-Up Screen

    M800VS/M80V Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.3 Install Start-up Screen 18.3 Install Start-up Screen Carry out the procedures of this section to register custom start-up screen. When you use standard start-up screen, there is no need to carry out the procedures. (1) Press the [Custom Startup] menu.

  • Page 443: Install Aplc C Language Module

    M800VS/M80V Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.4 Install APLC C Language Module 18.4 Install APLC C Language Module Carry out the procedures of this section to register APLC C language module. When you do not use APLC C language module, there is no need to carry out the procedure. (1) Press the [APLC Data] menu.

  • Page 444: Install User Cycle

    M800VS/M80V Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.5 Install User Cycle 18.5 Install User Cycle Carry out the procedures of this section to register user cycle. When you do not use user cycle, there is no need to carry out the procedure. (1) Press the [Custom Cycle] menu.
  • Page 445 M800VS/M80V Series Connection and Setup Manual 18 Setting Up with M80/M800S SETUP INSTALLER 18.5 Install User Cycle IB-1501613-A...

  • Page 446: Setting The Parameters And Date/Time

    Setting the Parameters and Date/Time IB-1501613-A...

  • Page 447: Selecting The Nc System Type And Displayed Language

    M800VS/M80V Series Connection and Setup Manual 19 Setting the Parameters and Date/Time 19.1 Selecting the NC System Type and Displayed Language WARNING Confirm the emergency stop state before carrying out the steps in this chapter. Refer to the section of "Alarm/Parameter Manual" for the details of the parameters. You can also refer to the parameter guidance display.

  • Page 448: Setting The Parameters For The System Specifications

    M800VS/M80V Series Connection and Setup Manual 19 Setting the Parameters and Date/Time 19.2 Setting the Parameters for the System Specifications 19.2 Setting the Parameters for the System Specifications (1) On the Mainte screen, select [Mainte] and then [Psswd input]. Enter the machine parameter password in the setting area and press the [INPUT] key.

  • Page 449: Setting The Parameters For The Machine Specifications

    M800VS/M80V Series Connection and Setup Manual 19 Setting the Parameters and Date/Time 19.3 Setting the Parameters for the Machine Specifications 19.3 Setting the Parameters for the Machine Specifications (1) On the Mainte screen, select [Mainte] and then [Psswd input]. Enter the machine parameter password in the setting area and press the [INPUT] key.
  • Page 450 M800VS/M80V Series Connection and Setup Manual 19 Setting the Parameters and Date/Time 19.3 Setting the Parameters for the Machine Specifications [Configuration example for seven part systems (Number of axes per part system: 8, 1, 1, 1, 1, 1, 3)] (Assumed to use the device of each part system in the ladder as follows:) $1 Axis 1 [Axis 1] ->...

  • Page 451: Setting Date And Time

    M800VS/M80V Series Connection and Setup Manual 19 Setting the Parameters and Date/Time 19.4 Setting Date and Time 19.4 Setting Date and Time (1) Select [Time] on the Monitr screen. (2) Select [Time setting] on the integrated time screen. The time setting mode is entered. The cursor appears at the "#1 Date" position in the Run-out time display. (3) Set the date and time to "#1 Date"...

  • Page 452: Sequence Program Writing

    Sequence Program Writing IB-1501613-A...

  • Page 453: Writing Sequence Program Using The Sd Card

    M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.1 Writing Sequence Program using the SD Card Sequence program writing is executed by connecting a personal computer, in which GX Developer or GX Works2 has been installed, to the control unit. For details of GX Works2,.refer to the "PLC Development Manual”...
  • Page 454 M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.2 Setting the Ethernet Communication (3) "Local Area Connection Status" is displayed. Click [Properties]. (4) Click "Internet Protocol Version 4 (TCP/IPv4)" on the [Networking] tab, and then click [Properties]. IB-1501613-A...

  • Page 455: Connecting The Control Unit And A Personal Computer

    M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.3 Connecting the Control Unit and a Personal Computer (5) Take a note of the displayed IP address and subnet mask. (6) Set the following addresses. (Example) IP address: 192.168.200.2 Subnet mask: 255.255.255.0 Note ...

  • Page 456: Setting The Communication With Gx Works2

    20.4 Setting the Communication with GX Works2 To create the machine sequence and user safety sequence of the CNC, use the Mitsubishi Electric FA engineering software GX Works2, which is the PLC development tool for the Mitsubishi PLC MELSEC Series.
  • Page 457 M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.4 Setting the Communication with GX Works2 [For the user safety sequence] Setting item Setting content Remark PC side I/F Ethernet board Network No. (*1) Station No. (*1) Protocol (*1) Sequencer side I/F CPU unit CPU mode...

  • Page 458: Setting The Parameters On Gx Works2

    M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.5 Setting the Parameters on GX Works2 20.5 Setting the Parameters on GX Works2 Note (1) There are two methods of ladder programming; independent program method and multi-program method, which makes differences in parameter settings.

  • Page 459: Setting Device Points

    M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.5 Setting the Parameters on GX Works2 20.5.2 Setting Device Points After creating a sequence program management area (project), the number of device points to be used in the project must be set first.

  • Page 460: Setting The Number Of Common Pointer Points

    M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.5 Setting the Parameters on GX Works2 20.5.3 Setting the Number of Common Pointer Points In the following cases, set the pointer No. common to sequence programs.  When creating the sequence programs with the multi-program method ...

  • Page 461: Setting The Program Execution Order

    M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.5 Setting the Parameters on GX Works2 20.5.4 Setting the Program Execution Order In the following cases, set the execution method and execution order to sequence programs.  When creating the sequence programs with the multi-program method ...

  • Page 462: Writing A Sequence Program With Gx Works2

    M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.6 Writing a Sequence Program with GX Works2 20.6 Writing a Sequence Program with GX Works2 Note (1) This operation writes data to the temporary storage in the CNC (RAM in CNC). The temporary storage area (RAM inside CNC) does not hold data after the power is turned OFF.
  • Page 463 M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.6 Writing a Sequence Program with GX Works2  If an attempt is made to remove the check from parameter and write sequence programs while a PLC is running, the message shown below is displayed.
  • Page 464 M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.6 Writing a Sequence Program with GX Works2  Operating procedure for simple projects (with labels) The operating procedure when "use label" is set is described below. (1) Start the operation screen by the following operation on GX Works2. [Online] ->...

  • Page 465: Writing A Sequence Program To Rom With Gx Works2

    M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.7 Writing a Sequence Program to ROM with GX Works2 20.7 Writing a Sequence Program to ROM with GX Works2 Note (1) Write operation to the ROM is not necessary for the user safety sequence. [Operation procedure] (1) Start the operation screen by the following operation on GX Works2.

  • Page 466: Setting The Plc Parameters

    M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.8 Setting the PLC Parameters 20.8 Setting the PLC Parameters Select [Param] - [Bit select] on the Mainte screen and set the bit selection parameters from #6449 to #6452. See the following table for details of the parameters. Symbol name Setting and...
  • Page 467 M800VS/M80V Series Connection and Setup Manual 20 Sequence Program Writing 20.8 Setting the PLC Parameters IB-1501613-A...

  • Page 468: Confirming The Basic Operation

    Confirming the Basic Operation IB-1501613-A...

  • Page 469: Checking Inputs/Outputs And Alarms

    M800VS/M80V Series Connection and Setup Manual 21 Confirming the Basic Operation 21.1 Checking Inputs/Outputs and Alarms 21.1 Checking Inputs/Outputs and Alarms  Checking the input signals (1) Select [I/F dia] on the [Diagn] screen. (2) Confirm that signals turn ON/OFF properly on the IF Diagnosis screen. ...

  • Page 470: Confirming Manual Operation

    M800VS/M80V Series Connection and Setup Manual 21 Confirming the Basic Operation 21.2 Confirming Manual Operation 21.2 Confirming Manual Operation 21.2.1 Using the Manual Pulse Generator (1) Select the handle mode. (2) Set the handle feed magnification to a minimum value. (3) Cancel the emergency stop.

  • Page 471: Servo Simplified Adjustment

    M800VS/M80V Series Connection and Setup Manual 21 Confirming the Basic Operation 21.3 Servo Simplified Adjustment 21.3 Servo Simplified Adjustment 21.3.1 First Measure Against Vibration Setting the filter can reduce the vibration. (1) Select [Drv mon] and then [Servo unit] on the [Diagn] screen. See the displayed value in "AFLT frequency". Note ...

  • Page 472: Nc Analyzer2

    M800VS/M80V Series Connection and Setup Manual 21 Confirming the Basic Operation 21.3 Servo Simplified Adjustment 21.3.2 NC Analyzer2 Servo parameters can be automatically adjusted by measuring and analyzing the machine characteristics. Measurement and analysis are conducted by driving the motor using machining programs for adjustment or vibration signals. Various data can also be sampled.
  • Page 473 M800VS/M80V Series Connection and Setup Manual 21 Confirming the Basic Operation 21.3 Servo Simplified Adjustment IB-1501613-A...

  • Page 474: Setting The Position Detection System

    Setting the Position Detection System IB-1501613-A...

  • Page 475: Adjusting The Absolute Position Detection System

    M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System There are two kinds of position detection system: one is "relative position detection", which establishes the reference position (zero point) at every CNC power-ON; the other is "absolute position detection", which allows to start the operation without establishing the reference position (zero point) again after the CNC power-ON.

  • Page 476: Marked Point Alignment Method I

    M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System 22.1.1 Marked Point Alignment Method I Preparations #2049 type (absolute position detection method): 2 Set the parameters on the absolute position parameter (marked point alignment method I) screen.
  • Page 477 M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System The axis stops when it reached the first grid point. State: [Complete] Machine position: Current machine position (10) Set the "Zero-P". Setting "Zero-P"...

  • Page 478: Marked Point Alignment Method Ii

    M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System 22.1.2 Marked Point Alignment Method II Preparations #2049 type (absolute position detection method): 4 Set the parameters on the absolute position parameter (marked point alignment method II) screen.
  • Page 479 M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System The input value will be registered in the "Zero-P" area. Move the cursor to "Zero P" with the [ ↑ ] and [ ↓ ] keys.

  • Page 480: Machine End Stopper Method: Automatic Initialization

    M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System 22.1.3 Machine End Stopper Method: Automatic Initialization Preparations #2049 type (absolute position detection method): 1 (stop- Set the parameters on the absolute position parameter per method) screen.
  • Page 481 M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System [When "#2059 zerbas" is set to "0"] The input value will be registered in the "Zero-P" area. Set the "Zero-P". (*2) Move the cursor to "Zero P"...
  • Page 482 M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System (*1) Low current limit value may prevent the basic movement of the axis. Do not set such a low value. Set an appropriate value taking into account the acceleration torque and the friction torque. When the current limit value is set too low, the servo error 3E (magnetic pole position detection error) may occur.
  • Page 483 M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System Note (1) To change just the basic machine coordinate zero point, set "#0 Absolute posn set" and "#2 Zero-P", and then turn the power OFF and ON.

  • Page 484: Machine End Stopper Method: Manual Initialization

    M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System 22.1.4 Machine End Stopper Method: Manual Initialization Preparations #2049 type (absolute position detection method): 1 (stop- Set the parameters on the absolute position parameter per method) screen.
  • Page 485 M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System [When "#2059 zerbas" is set to "0"] The input value will be registered in the "Zero-P" area. Set the "Zero-P". (*2) Move the cursor to "Zero P"...
  • Page 486 M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System (*1) Low current limit value may prevent the basic movement of the axis. Do not set such a low value. Set an appropriate value taking into account the acceleration torque and the friction torque. When the current limit value is set too low, the servo error 3E (magnetic pole position detection error) may occur.

  • Page 487: Dog-Type

    M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System 22.1.5 Dog-type Preparations #2049 type (absolute position detection method): 3 (dog- Set the parameters on the absolute position parameter type) screen. The parameters such as approach speed and grid mask amount also need to be adjusted.

  • Page 488: Setting The Grid Interval And The Reference Encoder For Grid Interval

    M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System 22.1.6 Setting the Grid Interval and the Reference Encoder for Grid Interval Set the parameters "#2041 grspcref" (reference encoder for grid interval) and "#2029 grspc" (grid interval) according to the machine configuration.

  • Page 489: Precautions Common For The Dogless-Type Absolute Position Encoder

    M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.1 Adjusting the Absolute Position Detection System 22.1.8 Precautions Common for the Dogless-type Absolute Position Encoder (1) Example of setting "#2 Zero-P" parameter For the "#2 Zero-P" parameter, set the coordinate value of the absolute position origin point (machine reference position or electrical basic position) looking from the basic machine coordinate zero point.

  • Page 490: Adjustment Of Reference Position Return In Relative Position Detection System

    M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.2 Adjustment of Reference Position Return in Relative Position Detection System 22.2 Adjustment of Reference Position Return in Relative Position Detection System 22.2.1 Dog-type Reference Position Return Operation In the dog-type reference position return, the axis moves as follows: (1) Starts moving at G28 rapid traverse rate.

  • Page 491: Dog-Type Reference Position Return Adjustment Procedures

    M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.2 Adjustment of Reference Position Return in Relative Position Detection System 22.2.2 Dog-type Reference Position Return Adjustment Procedures Adjust the dog-type reference position return with the following steps. (1) Select [Param] from the maintenance screen, and then use the page up/down keys to select [Zp-rtn param].
  • Page 492 M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.2 Adjustment of Reference Position Return in Relative Position Detection System (6) Set the decided grid mask amount for "#2028 grmask" of the [zero point parameter] screen. (7) Turn the power OFF and ON, and then execute the reference position return. (8) Confirm the grid space and grid amount values on DRIVE MONITOR screen.
  • Page 493 M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.2 Adjustment of Reference Position Return in Relative Position Detection System [Grid point] The position encoder has a Z-phase that generates one pulse per rotation. The 0-point position of this Z-phase is the grid point.
  • Page 494 M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.2 Adjustment of Reference Position Return in Relative Position Detection System [Reference position return direction (#2030 dir (-))] This indicates the direction of the (axis) movement after the dog-type reference position return is executed and the limit switch kicks the dog and decelerates to a stop.
  • Page 495 M800VS/M80V Series Connection and Setup Manual 22 Setting the Position Detection System 22.2 Adjustment of Reference Position Return in Relative Position Detection System IB-1501613-A...

  • Page 496: Setting The Tool Entry Prohibited Range

    Setting the Tool Entry Prohibited Range IB-1501613-A...

  • Page 497: Stroke End

    M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.1 Stroke End Following functions are available for setting a tool entry prohibited range to detect over travels (OT). (1) Stroke end The axis movement is restricted by the signal that detects the stroke ends. (2) Stored stroke limit Prohibited ranges are set with parameters.

  • Page 498: Stored Stroke Limit

    M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit 23.2 Stored Stroke Limit 23.2.1 Outline Three tool entry prohibited ranges can be set with stored stroke limit I, stored stroke limit II (or IIB), and stored stroke limit IB. Part of the prohibited range on the outside of stored stroke limit I can turn into a moveable range with stored stroke limit IC.
  • Page 499 M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit [Valid Conditions of Stored Stroke Limit] When using the relative position detection system, the stored stroke limit is invalid until the reference position return is completed after the power is turned ON.

  • Page 500: Stored Stroke Limit I

    M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit 23.2.2 Stored Stroke Limit I A stroke limit function used by the machine tool builder. Boundaries are set by the parameters ("#2013 OT - (Soft limit I -)" and "#2014 OT + (Soft limit I +)").

  • Page 501: Stored Stroke Limit Ii

    M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit 23.2.3 Stored Stroke Limit II Boundaries are set by the axis parameters "#8204 OT-CHECK-N" and "#8205 OT-CHECK-P" or with program commands. Either the inside or the outside of the set boundary is the prohibited range. Whether to prohibit the inside or outside of the range is determined by "#8210 OT-INSIDE".
  • Page 502 M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit [Stored stroke limit IIB (When inside range is prohibited)] A range except for that of the stored stroke limit I becomes the movement prohibited range. : Moveable range : Prohibited range (A): Set value for (-) side...

  • Page 503: Stored Stroke Limit Ib

    M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit 23.2.4 Stored Stroke Limit IB Boundaries are set for each axis with the axis parameters "#2061 OT_1B-" and "#2062 OT_1B+". The inside of the set boundary is the prohibited range.

  • Page 504: Stored Stroke Limit Ic

    M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit 23.2.5 Stored Stroke Limit IC Boundaries are set for each axis with the axis parameters "#2061 OT_1B-" and "#2062 OT_1B+". The inside of the set boundary is the machine movement valid range.

  • Page 505: Movable Range During Inclined Axis Control

    M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit 23.2.6 Movable Range during Inclined Axis Control By setting "#2063 OT_1Btype (Soft limit IB type)" to "3", the inclined axis control axis can be checked with the program coordinates using the range set for stored stroke limit IB/IC ("#2061"...

  • Page 506: Stored Stroke Limit For Rotation Axis

    M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit 23.2.7 Stored Stroke Limit for Rotation Axis Stored stroke limits I and II are used as the stored stroke limit for the rotation axis. The area between the maximum and minimum values of the prohibited range's parameters, which does not contain the 0 point of the basic machine coordinate system, is the entry prohibited range.

  • Page 507: Behavior In Prohibited Area

    M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit 23.2.9 Behavior in Prohibited Area 23.2.9.1 Stored Stroke Limits I, IC, and II When the tool has entered the prohibited area of stored stroke limit I, IC, or II, an operation error (M01 0007) occurs. When the operation error occurs, only the axis that is within the prohibited range is prevented from moving away from the permitted area.
  • Page 508 M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit Note (1) The function of disabling movement in the prohibited area works while the tool is within the prohibited area of stored stroke limit IB or IIB. The function does not disable any movement within the permitted area (including the boundary). (2) All the axes for which the function disables movement are indicated in the alarm guidance.

  • Page 509: Precautions

    M800VS/M80V Series Connection and Setup Manual 23 Setting the Tool Entry Prohibited Range 23.2 Stored Stroke Limit 23.2.10 Precautions (1) If the maximum value and minimum value of the stored stroke limit's prohibited range are set to the same value, the fol- lowing will occur.

  • Page 510: Setting The Machine Error Compensation

    Setting the Machine Error Compensation IB-1501613-A...

  • Page 511: Memory-Type Pitch Error Compensation/Memory-Type Relative Position Error Compensation

    M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation 24.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation 24.1.1 Outline Memory-type pitch error compensation According to the specified parameters, this method compensates an axis feed error caused by a ball screw pitch error, etc. You can set the compensation amount for each division point obtained by equally dividing the machine coordinates based on the reference position.
  • Page 512 M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation Memory-type relative position error compensation This function compensates the relative position error between two orthogonal axes caused by deflection of the moving according to the specified parameters.

  • Page 513: Setting Compensation Data

    M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation 24.1.2 Setting Compensation Data There are two methods for setting the compensation data: absolute amount method and incremental amount method. "#4000 Pinc"...
  • Page 514 M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation Incremental amount method Here, the compensation amount at division point "n" is calculated for the axis moved by the "interval between division points" as specified by #4007.

  • Page 515: Setting Method

    M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation 24.1.3 Setting Method 24.1.3.1 Using a Linear Axis as Basic Axis When "mdvno" or "pdvno" exists at both ends of "rdvno" Compensation ( - 3) ( - 2)
  • Page 516 M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation When the range compensated is only the negative range Compensation ( - 1) ( - 3) amount in incremental Error amount method #4125...

  • Page 517: Using A Rotary Axis As Basic Axis

    M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.1 Memory-type Pitch Error Compensation/Memory-type Relative Position Error Compensation 24.1.3.2 Using a Rotary Axis as Basic Axis Compensation ( - 2) ( - 3) amount in incremental #4123 #4124 #4125 #4126...

  • Page 518: Bidirectional Pitch Error Compensation

    M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.2 Bidirectional Pitch Error Compensation 24.2 Bidirectional Pitch Error Compensation 24.2.1 Outline Compensation amounts can be set respectively for the movement in positive and negative directions, and compensation can be made for each direction.

  • Page 519: Setting Method

    M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.2 Bidirectional Pitch Error Compensation 24.2.2 Setting Method 24.2.2.1 Using a Linear Axis as Basic Axis This section describes how to set bidirectional pitch error data by taking the linear axis having a pitch error such as illustrated below as an example.
  • Page 520 M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.2 Bidirectional Pitch Error Compensation Setting parameters (1) Set the setting method for compensation amount to "#4000 Pinc". #4000 setting value Setting method This method sets the difference between the commanded position and the actual machine position of (Absolute amount method) each division point as the compensation amount.
  • Page 521 M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.2 Bidirectional Pitch Error Compensation Setting pitch error compensation data (1) Move the axis to positive or negative direction, then measure and record actual machine position of each division point. Calculate compensation amount for each division point based on the actual machine position.

  • Page 522: Using A Rotary Axis As Basic Axis

    M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.2 Bidirectional Pitch Error Compensation 24.2.2.2 Using a Rotary Axis as Basic Axis This section describes how to set bidirectional pitch error data by taking a rotary axis having a pitch error such as illustrated below as an example.

  • Page 523: Cyclic Error Compensation

    M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.3 Cyclic Error Compensation 24.3 Cyclic Error Compensation 24.3.1 Outline When the machine operation induces certain cyclic errors, this function compensates a series of cyclic errors by setting the compensation amount for a single cycle.

  • Page 524: Setting Method

    M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.3 Cyclic Error Compensation 24.3.2 Setting Method This function divides one error cycle into multiple steps and compensates at each step. Positions between steps are also compensated by the linear approximation of the values at each step. For example, as shown in the figure below, when similar errors occur at each tooth of a gear with 256 teeth, one tooth is regarded as one cycle, and the compensation amount at each step within a cycle is specified.
  • Page 525 M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.3 Cyclic Error Compensation Parameter Setting Example This section takes the example shown in the figure on the previous page (When the gear has 256 teeth and one cycle is divided into 8 steps) to describe the parameter setting procedure.

  • Page 526: Error Measurement

    M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.3 Cyclic Error Compensation 24.3.3 Error Measurement This function performs compensation based on the position deviation related to the machine zero. When measuring errors, disable all types of compensation (such as pitch error compensation and backlash compensation), and also the functions accompanied by the offset of the coordinate system such as workpiece coordinate system offset.

  • Page 527: Relation With Other Functions

    M800VS/M80V Series Connection and Setup Manual 24 Setting the Machine Error Compensation 24.3 Cyclic Error Compensation 24.3.5 Relation with Other Functions [Memory-type pitch error compensation] This function can be used simultaneously with the memory-type pitch error compensation. As shown in the figure below, when the error profile consists of both cyclic errors and non-cyclic errors, a higher accuracy of compensation can be achieved by combining the memory-type pitch error compensation and this function.

  • Page 528: Setting The Position Switches

    Setting the Position Switches IB-1501613-A...

  • Page 529: Outline

    M800VS/M80V Series Connection and Setup Manual 25 Setting the Position Switches 25.1 Outline 25.1 Outline Position switches (PSW) are used as alternatives for the dog switches provided on the machine axis. Virtual dog switches can be used by specifying axis names and conditions of virtual dog positions. This function outputs a signal to the PLC interface when the machine reaches the specified area.

  • Page 530: Setting And Operation Examples Of Dog1 And Dog2

    M800VS/M80V Series Connection and Setup Manual 25 Setting the Position Switches 25.2 Setting and Operation Examples of dog1 and dog2 25.2 Setting and Operation Examples of dog1 and dog2 Settings of dog1 and dog2 Positions of dog1 and dog2 Description A signal is output when the Basic machine coordinate dog1...

  • Page 531: Canceling The Position Switch

    M800VS/M80V Series Connection and Setup Manual 25 Setting the Position Switches 25.3 Canceling the Position Switch 25.3 Canceling the Position Switch Enter a position switch number to be canceled (#75*1) in "# ( )" and a slash in "DATA ( )" on the setting field, then press the [INPUT] key.

  • Page 532: Setting The Backlash Compensation

    Setting the Backlash Compensation IB-1501613-A...

  • Page 533: Backlash Compensation

    M800VS/M80V Series Connection and Setup Manual 26 Setting the Backlash Compensation 26.1 Backlash Compensation 26.1 Backlash Compensation Travel amount of a machine table may become less than the commanded amount due to the error (backlash) caused by reversal of the direction of the axis. The backlash compensation is a function which automatically adds compensation amount to the travel amount when the direction of the axis is reversed.

  • Page 534: Backlash Compensation Ii

    M800VS/M80V Series Connection and Setup Manual 26 Setting the Backlash Compensation 26.2 Backlash Compensation II 26.2 Backlash Compensation II This function reduces quadrant error caused by the backlash when the traversing direction is reversed in machines where semi-closed loop control is implemented. Acceleration rate at axis direction reversal varies depending on the change of circular radius and commanded speed at machining.

  • Page 535: Enabling Conditions For Backlash Compensation Ii

    M800VS/M80V Series Connection and Setup Manual 26 Setting the Backlash Compensation 26.2 Backlash Compensation II 26.2.1 Enabling Conditions for Backlash Compensation II Backlash compensation II is enabled when all the following conditions are satisfied.  Backlash compensation II option is ON. ...

  • Page 536: Setting Compensation Amount Of Backlash Compensation Ii

    M800VS/M80V Series Connection and Setup Manual 26 Setting the Backlash Compensation 26.2 Backlash Compensation II 26.2.2.2 Setting Compensation Amount of Backlash Compensation II For the backlash compensation II compensation amount, set the size of projection which is generated at axis direction reversal.

  • Page 537: Precautions For Setting Parameters

    M800VS/M80V Series Connection and Setup Manual 26 Setting the Backlash Compensation 26.2 Backlash Compensation II 26.2.2.3 Precautions for Setting Parameters For the backlash compensation II acceleration rates, set values greater than "0" in ascending order for acceleration rates 1 to Parameters are enabled when the backlash compensation II acceleration rates are set in ascending order.
  • Page 538 M800VS/M80V Series Connection and Setup Manual 26 Setting the Backlash Compensation 26.2 Backlash Compensation II When the acceleration rate 1 is set to "0" Backlash compensation II is disabled. Quadrant projection compensation is not performed on the axis, and the compensation amount is handled as "0". Compensation amount Compensation amount 1...
  • Page 539 M800VS/M80V Series Connection and Setup Manual 26 Setting the Backlash Compensation 26.2 Backlash Compensation II When the same values are set to consecutive acceleration rates Ascending order in acceleration rate setting refers to the case where subsequent values become greater than the previous ones.

  • Page 540: Confirming The Spindle Operation

    Confirming the Spindle Operation IB-1501613-A...

  • Page 541: In Manual Operation (With Manual Numerical Command)

    M800VS/M80V Series Connection and Setup Manual 27 Confirming the Spindle Operation 27.1 In Manual Operation (with Manual Numerical Command) Confirm that the spindle operates properly in manual/MDI operation. Confirm the spindle rotation speed as well. CAUTION (1) Do not adjust the spindle when possible risks associated with adjustment procedures are not thoroughly taken into consideration.

  • Page 542: In Mdi Operation

    M800VS/M80V Series Connection and Setup Manual 27 Confirming the Spindle Operation 27.2 In MDI Operation 27.2 In MDI Operation (1) Select MDI mode. (2) Select [MDI] on the Setup screen. Enter a program to issue an S command. Program example (to rotate the spindle at 100 r/min for 5 seconds) S100M03;...
  • Page 543 M800VS/M80V Series Connection and Setup Manual 27 Confirming the Spindle Operation 27.3 Confirming the Rotation Speed IB-1501613-A...

  • Page 544: Setting The Handy Terminal

    Setting the Handy Terminal IB-1501613-A...

  • Page 545: Inputting The Data From A Personal Computer

    M800VS/M80V Series Connection and Setup Manual 28 Setting the Handy Terminal 28.1 Inputting the Data from a Personal Computer It is necessary to customize the display part composition, the key input, the communication condition with NC, etc. to connect the handy terminal (HG1T-SB12UH-MK1346-Lx). Create the customized data with "NC Designer HT"...
  • Page 546 M800VS/M80V Series Connection and Setup Manual 28 Setting the Handy Terminal 28.1 Inputting the Data from a Personal Computer (4) Select [Online] - [Download] from the menu of "NC Designer HT". (5) The following dialog box is displayed. Select "Yes". (6) If a password has been set to the downloaded customized data, the "Input password"...

  • Page 547: Inputting The Data From Nc

    M800VS/M80V Series Connection and Setup Manual 28 Setting the Handy Terminal 28.2 Inputting the Data from NC 28.2 Inputting the Data from NC Create a download data (handy.cod) from a project data (*.p1t) created with "NC Designer HT", then download it to the handy terminal.
  • Page 548 M800VS/M80V Series Connection and Setup Manual 28 Setting the Handy Terminal 28.2 Inputting the Data from NC (*1) Operating status is displayed by the LED on the control unit. Lo ... Loading En ... Complete without error n1 - n7 ... Complete with error When the download is completed with error, possible causes are as listed below.
  • Page 549 M800VS/M80V Series Connection and Setup Manual 28 Setting the Handy Terminal 28.2 Inputting the Data from NC IB-1501613-A...

  • Page 550: Deceleration Check

    Deceleration Check IB-1501613-A...

  • Page 551: Function

    M800VS/M80V Series Connection and Setup Manual 29 Deceleration Check 29.1 Function 29.1 Function The next block is executed after the axis is decelerated and stopped at the joint between the axis movement blocks. This is to reduce the machine shock and to prevent the corner roundness, at the time when the sudden change of the control axis feedrate occurs.
  • Page 552 M800VS/M80V Series Connection and Setup Manual 29 Deceleration Check 29.1 Function  Selecting the deceleration check method There are three methods for the deceleration check: command deceleration check method, smoothing check method and in- position check method. The deceleration check method can be set independently for each execution block with the rapid traverse command (G00) or the cutting feed command (G01/G02/G03).

  • Page 553: Deceleration Check Method

    M800VS/M80V Series Connection and Setup Manual 29 Deceleration Check 29.2 Deceleration Check Method 29.2 Deceleration Check Method  Command deceleration check method After interpolation for one block has been completed, the completion of the command system deceleration is confirmed before execution of the next block.
  • Page 554 M800VS/M80V Series Connection and Setup Manual 29 Deceleration Check 29.2 Deceleration Check Method  Smoothing check method After the command deceleration check has been completed, the completion of all axes smoothing zero in the part system is confirmed before execution of the next block. [(Example) For exponential acceleration/deceleration] Command Execution block...

  • Page 555: Deceleration Check For Opposite Direction Movement Reversal

    M800VS/M80V Series Connection and Setup Manual 29 Deceleration Check 29.3 Deceleration Check for Opposite Direction Movement Reversal 29.3 Deceleration Check for Opposite Direction Movement Reversal Deceleration check cannot be designated for G01 -> G00 or G01 -> G01, but it can be designated in the following manner only when the movement reverses to the opposite direction in successive blocks.
  • Page 556 M800VS/M80V Series Connection and Setup Manual 29 Deceleration Check 29.3 Deceleration Check for Opposite Direction Movement Reversal Same direction Opposite direction #1502 = 1 Command deceleration Enlarged figure (a) Commanded speed (b) Resultant speed (c) Command deceleration is completed.  Designating deceleration check for G01 -> G01 opposite direction movement reversal If the axis movement reverses to the opposite direction in a G01 to G01 successive block, the deceleration check for the movement in the opposite direction can be changed with the base specification parameter G01 ->...

  • Page 557: Parameters

    M800VS/M80V Series Connection and Setup Manual 29 Deceleration Check 29.4 Parameters 29.4 Parameters  Designating deceleration check [Base specification parameters] Item Description Setting range The definitions are changed based on the "#1306 InpsTyp Deceleration check specification type" setting. When Deceleration check Select the deceleration check method for G0.
  • Page 558 M800VS/M80V Series Connection and Setup Manual 29 Deceleration Check 29.4 Parameters  Designating in-position check width [Servo parameters] Item Description Setting range In-position detection width Set the in-position detection width. 0 to 32767 Set the positioning accuracy required for the machine. (μm) 2224 SV024 INP...

  • Page 559: Relation With Other Functions

    M800VS/M80V Series Connection and Setup Manual 29 Deceleration Check 29.5 Relation with Other Functions 29.5 Relation with Other Functions  Tool compensation When the tool compensation is performed, the deceleration check will be operated on the block after compensation.  Control axis synchronization (G125), control axis superimposition (G126), arbitrary axis exchange (G140), arbitrary axis superimposition (G156) When control axis synchronization (G125), control axis superimposition (G126), arbitrary axis exchange (G140) or arbitrary axis superimposition (G156) is performed in the other part system, the succeeding block start timing may be...

  • Page 560: Precautions

    M800VS/M80V Series Connection and Setup Manual 29 Deceleration Check 29.6 Precautions 29.6 Precautions (1) When in-position check is valid, set the servo in-position width of the servo parameter. (2) This function is invalid for the axes in the automatic machine lock. (3) When the MSTB is commanded to the next block of the cutting commanded block, the MSTB code is output before the completion of the cutting command deceleration.
  • Page 561 M800VS/M80V Series Connection and Setup Manual 29 Deceleration Check 29.6 Precautions IB-1501613-A...

  • Page 562: Synchronous Control And Multiple-Axis Synchronization Control

    Synchronous Control and Multiple-axis Synchronization Control IB-1501613-A...

  • Page 563: Synchronous Control

    M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control 30.1 Synchronous Control This chapter describes position alignment that is required at the setup of the machine. Refer to "Synchronous Control Specifications Manual" (BNP-C3072-074) for details on parameter settings, operations, etc. 30.1.1 Outline The synchronous control is a control method that both master and slave axes are controlled with the same movement command by designated the movement command for the master axis also to the slave axis.
  • Page 564 M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control There are 3 types of synchronous control as follows:  Position command synchronous control This is used when the machine's rigidity is low. The position commands from the NC are matched and the axes are driven in parallel. This conforms the position command of the master axis to that of the slave axis using the synchronous control function of NC and drive those axes in parallel.
  • Page 565 M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control  Speed command synchronous control This is used when reducing the scale of the full-closed system or when the machine's rigidity, etc. cause the mutual interference to the axes positions.

  • Page 566: Synchronous Control Mode

    M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control 30.1.1.1 Synchronous control mode The following two operation methods are available in the synchronous control mode.  Synchronous operation This is a method that both master and slave axes are moved simultaneously with the movement command for the master axis.

  • Page 567: Reference Position Establishment In Synchronous Operation

    M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control 30.1.2 Reference Position Establishment in Synchronous Operation Carry out the position alignment of the master and slave axes during machine's setup. The positions between the synchronous axes tend to deviate at power ON, thus this deviation needs to be adjusted.
  • Page 568 M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control (1) From the PLC, turn ON the master and slave axis bits of the "synchronous control operation method" signal to select syn- chronous operation in "synchronous control mode". (2) Carry out zero point return manually.
  • Page 569 M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control  Position alignment without using reference position adjustment value [When synchronization at zero point establishment (#1493 ref_syn) is "0" (asynchronous)] (1) Select the correction mode, and feed the master and slave axes using the manual handle to correct the error between the two axes.

  • Page 570: Zero Point Establishment In Dogless-Type Absolute Position Detection System

    M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control 30.1.2.2 Zero Point Establishment in Dogless-type Absolute Position Detection System Zero point establishment in dogless-type absolute position detection system can be performed by combining "#1493 ref_syn" and "#1496 push_typ"...
  • Page 571 M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control Position alignment at machine setup In machine setup, carry out the position alignment of the synchronous axes in the following procedure. (1) Select the correction mode, and feed the master and slave axes using the manual handle to correct the error between the two axes.
  • Page 572 M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control  When synchronization is set to "1" and stopper method is set to "0" Parameter Setting value Synchronization at zero point establishment (#1493 ref_syn) Stopper method in zero point establishing operation (#1496 push_typ) The zero points of both master and slave axes are determined by establishing the master axis' zero point.
  • Page 573 M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control The following is an operation example when synchronization at zero point establishment (#1493 ref_syn) is set to "1" in zero point establishing operation: Master axis Basic machine Machine zero coordinate zero point...
  • Page 574 M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control  When synchronization is set to "1" and stopper method is set to "1" Parameter Setting value Synchronization at zero point establishment (#1493 ref_syn) Stopper method in zero point establishing operation (#1496 push_typ) The zero points of both master and slave axes are determined by establishing the master axis' zero point.
  • Page 575 M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control Position alignment after power ON Normally, positions of the master and slave axes deviate at power ON, thus the position alignment for this deviation is required.

  • Page 576: Simple Synchronous Control

    M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.1 Synchronous Control 30.1.3 Simple Synchronous Control Simple synchronous control is an extension of the synchronous control function. This function enables an axis to be synchronized with the axis previously defined as master axis for the synchronous control, and another axis to be synchronized with the slave axis.

  • Page 577: Multiple-Axis Synchronization Control

    M800VS/M80V Series Connection and Setup Manual 30 Synchronous Control and Multiple-axis Synchronization Control 30.2 Multiple-axis Synchronization Control 30.2 Multiple-axis Synchronization Control Refer to "Multiple-Axis Synchronization Control Specifications Manual" (BNP-C3072-339) for details on parameter settings, operations, etc. 30.2.1 Outline Multiple-axis synchronization control is the function that enables multiple slave axes to be synchronized with commands to the master axis.

  • Page 578: Omr Control

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  • Page 579: Omr Ii

    M800VS/M80V Series Connection and Setup Manual 31 OMR Control 31.1 OMR II 31.1 OMR II OMR II is a function that estimates the machine or motor model (moment of inertia, clone friction, viscosity coefficient, etc.) that can cause a path error (error in actual tool path in respect to the path commanded with the program). High-accuracy machining is achieved by carrying out feed forward control based on that model.

  • Page 580: Adjustment Procedure

    M800VS/M80V Series Connection and Setup Manual 31 OMR Control 31.1 OMR II 31.1.1 Adjustment procedure (1) Set "#2114 Blf fwdg" (Compensation FF gain) to "0". (2) Set values for "#2112 Blf motor inertia" (Motor inertia) and "#2115 Blf motor stl trq" (Motor stall torque) according to the motor specifications.

  • Page 581: Omr-Ff

    M800VS/M80V Series Connection and Setup Manual 31 OMR Control 31.2 OMR-FF 31.2 OMR-FF OMR-FF is a function that estimates the causes (moment of inertia, clone friction, viscosity coefficient, etc.) of the path error (error in actual tool path in respect to the path commanded with the program) by making a model of the control target. Feed forward control is carried out based on that model.

  • Page 582: Omr-Ff Enabling Procedure (Servo)

    M800VS/M80V Series Connection and Setup Manual 31 OMR Control 31.2 OMR-FF 31.2.1 OMR-FF Enabling Procedure (Servo) (1) Disable the OMR-FF function.  Set "#2139 omrff_off" to "1".  Set "#2313 SV113/bit0" to "0". (2) Use software such as NC Analyzer2 to adjust the feedback system (position loop gain, etc.) and inertia (# 2237 SV037 JL).

  • Page 583: Omr-Cc

    M800VS/M80V Series Connection and Setup Manual 31 OMR Control 31.3 OMR-CC 31.3 OMR-CC OMR-CC is a function that improves the passing speed in curved parts such as arcs and free curved surfaces without increasing the path error (difference between the program path and the tool path) caused by the delay of the servo system. By enabling this function, the machining time can be shortened while maintaining the machining accuracy.

  • Page 584: Description Of Operation

    M800VS/M80V Series Connection and Setup Manual 31 OMR Control 31.3 OMR-CC 31.3.3 Description of Operation 31.3.3.1 Adjustment by Setting Value of Scale Model Gain (PGM) OMR-CC can perform more accurate machining by increasing the setting value of "#2306 SV106 PGM". When the tool path bulges outside the program path where the curvature of the program path decreases (*1), set a larger parameter setting value.

  • Page 585: High-Speed Synchronous Tapping (Omr-Dd)

    M800VS/M80V Series Connection and Setup Manual 31 OMR Control 31.4 High-speed synchronous tapping (OMR-DD) 31.4 High-speed synchronous tapping (OMR-DD) The servo axis directly detects and compensates of the spindle's delay in tracking by using the communication between drive unit over the high-speed optical servo network. By minimizing the synchronization error, the accuracy of the synchronous tapping is increased.

  • Page 586: Enabling Conditions Of The Function

    M800VS/M80V Series Connection and Setup Manual 31 OMR Control 31.4 High-speed synchronous tapping (OMR-DD) 31.4.1 Enabling Conditions of the Function The following conditions are required to enable this function.  "#1281 ext17/bit5" (High-speed synchronous tapping valid) is set to "1". ...
  • Page 587 M800VS/M80V Series Connection and Setup Manual 31 OMR Control 31.4 High-speed synchronous tapping (OMR-DD) IB-1501613-A...

  • Page 588: Adjust S-Analog Screen

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  • Page 589 M800VS/M80V Series Connection and Setup Manual 32 Adjust S-analog Screen The spindle analog output adjustment is carried out on this screen. (1)   (2)   (3)   (4)   Display items Display item Details Parameter No. This is a number to be used when inputting/outputting the parameters. For manual adjustments, this uses the [ ↑...

  • Page 590: Adjustment Preparations

    M800VS/M80V Series Connection and Setup Manual 32 Adjust S-analog Screen 32.1 Adjustment Preparations 32.1 Adjustment Preparations The PLC must be stopped when performing spindle analog output adjustments by one of the following methods below: Operation methods (when stopping the PLC with the rotary switch) Set the rotary switch CS2 in the upper part of the unit The PLC is stopped.

  • Page 591: Performing Manual Adjustments

    M800VS/M80V Series Connection and Setup Manual 32 Adjust S-analog Screen 32.3 Performing Manual Adjustments 32.3 Performing Manual Adjustments Adjusting the ch0 0 V offset The current setting value is displayed under "Current adjust Use the [ ↑ ] [ ↓ ] keys to move the cursor to data".
  • Page 592 M800VS/M80V Series Connection and Setup Manual 32 Adjust S-analog Screen 32.3 Performing Manual Adjustments Adjusting the ch0 - gain The current setting value is displayed under "Current adjust Use the [ ↑ ] [ ↓ ] keys to move the cursor to data".
  • Page 593 M800VS/M80V Series Connection and Setup Manual 32 Adjust S-analog Screen 32.3 Performing Manual Adjustments IB-1501613-A...

  • Page 594: Device Open Parameter Screen

    Device Open Parameter Screen IB-1501613-A...
  • Page 595 M800VS/M80V Series Connection and Setup Manual 33 Device Open Parameter Screen This function can set or change the user back up area of the PLC device from the NC screen. Divide the device area in accordance with the specifications of the machine tool builder and switch the display format or data type for each divided area (hereinafter called a group information).
  • Page 596 M800VS/M80V Series Connection and Setup Manual 33 Device Open Parameter Screen Display items Display item Details Setting range (1) Parameter No. Displays the parameter Nos.(maximum of 100). (2) Device allocation Set the head device which designates the divided area. R8300 to R9799 It is possible to designate the device allocation which overlaps with other R18300 to R19799 groups.
  • Page 597 M800VS/M80V Series Connection and Setup Manual 33 Device Open Parameter Screen Display item Details Setting range (5) Display format Designate the display format of the data, the restriction of display, and the state of input protection. <(a) Cancel input protection> 1: Not check Input protection check for the data protection key 2 will not be executed in the group detail screen.
  • Page 598 M800VS/M80V Series Connection and Setup Manual 33 Device Open Parameter Screen Menu for the device allocation/number of data input Menu Details Line Copy the data of a line where a cursor is placed. copy Writes the contents of the data copied (one line) into a line where the cursor is placed. If the data of the line is changed after [Line copy] is pressed, the data before change will be written when Line paste...
  • Page 599 M800VS/M80V Series Connection and Setup Manual 33 Device Open Parameter Screen Menu when inputting the data type Menu Details Input "BYTE" to the data type. BYTE When the display format is BIT format, it will be changed to the desimal format with sign. Inputs "WORD"...

  • Page 600: Sram Open Parameter Screen

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  • Page 601 M800VS/M80V Series Connection and Setup Manual 34 SRAM Open Parameter Screen SRAM open area for a machine tool builder can be set or changed. It can be divided according to the machine tool builder's usage, and the display format and the data format can be switched for each divided area (hereinafter called a group).
  • Page 602 M800VS/M80V Series Connection and Setup Manual 34 SRAM Open Parameter Screen Display items Display item Details Setting range (1) Parameter No. Displays the parameter Nos.(maximum of 100). (2) Data type Set the data type (CHAR, SHORT, LONG, DOUBLE) of the allocation area. CHAR: 1-byte integer type.
  • Page 603 M800VS/M80V Series Connection and Setup Manual 34 SRAM Open Parameter Screen Display item Details Setting range (4) Display format Designate the display format of the data, the restriction of display, and the state of input protection. <(a) Cancel input protection> 1: Not check Input protection check for the data protection key 2 will not be executed in the group detail screen.
  • Page 604 M800VS/M80V Series Connection and Setup Manual 34 SRAM Open Parameter Screen Menu when inputting the data type Menu Details Input CHAR into the data type. CHAR Inputs SHORT into the data type. SHORT Inputs LONG into the data type. LONG Inputs DOUBLE into the data type.
  • Page 605 M800VS/M80V Series Connection and Setup Manual 34 SRAM Open Parameter Screen Menu when inputting the display format Menu Details W/ DEC Change the display format to the decimal format with sign. sign W/O DEC Change the display format to the decimal format without sign. sign Changes the display format to hexadecimal.

  • Page 606: Data Backup And Restoration

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  • Page 607 M800VS/M80V Series Connection and Setup Manual 35 Data Backup and Restoration The following two functions are available for the data backup and restoration: all backup function for files in batch and input/ output function for separate files. The following devices are available in all backup and restoration. ...

  • Page 608: All Backup

    M800VS/M80V Series Connection and Setup Manual 35 Data Backup and Restoration 35.1 All Backup 35.1 All Backup The following explains the procedure to backup the various NC data to the memory card in a batch. Note (1) APLC data can be backed up only when the APLC release specification is valid. Operation procedure Press the menu [Backup].
  • Page 609 M800VS/M80V Series Connection and Setup Manual 35 Data Backup and Restoration 35.1 All Backup The backup is completed without error. The state for files that have been backed will update to "Complete", and the displayed dates in "Backup list" will be updated.

  • Page 610: All Restoration

    M800VS/M80V Series Connection and Setup Manual 35 Data Backup and Restoration 35.2 All Restoration 35.2 All Restoration The following explains the procedure to restore the various NC data backed up to memory card in a batch. The files which has been automatically backed up can be restored only when the device set by the parameter "#8919 Auto backup device"...
  • Page 611 M800VS/M80V Series Connection and Setup Manual 35 Data Backup and Restoration 35.2 All Restoration Move the cursor to select the file. The operation message "OK? (Y/N)" will display. Press the [INPUT] key. The cursor moves as follows: <Note>  If there are no files at the current cursor position, the op- [ ↓...

  • Page 612: Appendix 1: Setting The System Lock

    Appendix 1: Setting the System Lock IB-1501613-A...

  • Page 613: Setting The Encryption Key

    M800VS/M80V Series Connection and Setup Manual 36 Appendix 1: Setting the System Lock 36.1 Setting the Encryption Key System lock is a function for a machine tool builder to set a valid term to use the machine that machine user is using. If a decryption code is not input by a specified limit, the servo ready finish signal will be forcibly turned OFF and the use of the machine will be disabled.

  • Page 614: Setting Of Expiration Date

    M800VS/M80V Series Connection and Setup Manual 36 Appendix 1: Setting the System Lock 36.2 Setting of Expiration Date 36.2 Setting of Expiration Date Inputting a decryption code while the system lock is disabled, the system lock function becomes enabled and the expiration date is being set.

  • Page 615: Display Of Time Limit Warning And Alarm Notification

    M800VS/M80V Series Connection and Setup Manual 36 Appendix 1: Setting the System Lock 36.3 Display of Time Limit Warning and Alarm Notification 36.3 Display of Time Limit Warning and Alarm Notification  When the indication period of warning is reached, the warning "Z64 Valid term soon to be expired" appears at the bottom right of the screen.

  • Page 616: Appendix 2: Protection Setting

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  • Page 617: Protect Setting Screen

    M800VS/M80V Series Connection and Setup Manual 37 Appendix 2: Protection Setting 37.1 Protect Setting Screen Operating the maintenance screen reduces a phenomenon in which defective workpieces run out due to an operation mistake, by implementing a restriction with seven operation levels. The operation level varies depending on the MTB specifications.
  • Page 618 M800VS/M80V Series Connection and Setup Manual 37 Appendix 2: Protection Setting 37.1 Protect Setting Screen Data to be protected Initial value Setting range Display item Objects to be protected Change Output Change Output Change Output Table for protection level settings on this screen Available level The table for protection level settings cannot be changed 4 to 6...
  • Page 619 M800VS/M80V Series Connection and Setup Manual 37 Appendix 2: Protection Setting 37.1 Protect Setting Screen Initial value Setting range Display item Objects to be protected Change Output Change Output Change Output Automatic backup (Output) Batch backups (menu [Backup]) ○ Batch backups (menu [Master Backup]) Batch backups (menu [Restore]) Batch backups (menu [Master Restore]) HMI environment setting...

  • Page 620: Returning The Password To The Non-Input State (Operation Level 0 To 3)

    M800VS/M80V Series Connection and Setup Manual 37 Appendix 2: Protection Setting 37.2 Returning the Password to the Non-input State (Operation level 0 to 3) Note (1) For specifications on inputting and outputting files which are objects to be protected, refer to "Instruction Manual". (2) The following operations can be performed at the protection level 6 or higher.

  • Page 621: Changing The Password

    M800VS/M80V Series Connection and Setup Manual 37 Appendix 2: Protection Setting 37.4 Changing the Password 37.4 Changing the Password Operation Methods (Example) Change the password of operation level 4 from "OLDPASS" to "NEWPASS" Press the menu [Change pasword]. The menu [Change pasword] is highlighted. The operation message "Enter the current password."...

  • Page 622: Clearing The Password

    M800VS/M80V Series Connection and Setup Manual 37 Appendix 2: Protection Setting 37.5 Clearing the Password 37.5 Clearing the Password Operation Methods (Example) Clear the password of operation level 4 Press the menu [Change pasword]. The menu [Change pasword] is highlighted. The operation message "Enter the current password."...

  • Page 623: Changing The Protection Level

    M800VS/M80V Series Connection and Setup Manual 37 Appendix 2: Protection Setting 37.6 Changing the Protection Level 37.6 Changing the Protection Level Changing the protection level is available only for the data being set in the lower level than a current operation level. Operation Methods (Example) Change the "Available level"...

  • Page 624: Appendix 3: Displaying Original Logo On Standard Screen

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  • Page 625 M800VS/M80V Series Connection and Setup Manual 38 Appendix 3: Displaying Original Logo on Standard Screen A logo created by the machine tool builders can be displayed on the upper left of the standard screen. To display the logo, create a logo file (JPG) and install it. When a logo file is prepared by machine tool builders, the unit name (base common parameter "#1135 unt_nm") is not displayed.

  • Page 626: Appendix 4: Country Code Setting (For Wireless Lan Function)

    Appendix 4: Country Code Setting (for Wireless LAN Function) IB-1501613-A...
  • Page 627 (2) When an incorrect country code is set, it may violate regulations regarding the use of radio waves. Mitsubishi Electric assumes no responsibility for any problems caused by incorrect country code settings. (3) The wireless LAN function cannot be used in countries not listed in the list of country codes.

  • Page 628: Appendix 5: Emc Installation Guidelines

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  • Page 629: Introduction

    M800VS/M80V Series Connection and Setup Manual 40 Appendix 5: EMC Installation Guidelines 40.1 Introduction For details of the drive section (servo/spindle drive unit), refer to the "EMC Installation Guidelines" of instruction manuals for each drive unit. 40.1 Introduction EMC Directives became mandatory as of January 1, 1996. The subject products must have a CE mark attached indicating that the product complies with the Directives.

  • Page 630: Emc Measures

    M800VS/M80V Series Connection and Setup Manual 40 Appendix 5: EMC Installation Guidelines 40.3 EMC Measures 40.3 EMC Measures The main items relating to EMC measures include the following.  Store the device in a sealed metal panel.  Ground all conductors that are floating electrically. Decrease the impedance. ...

  • Page 631: Measures For Door

    M800VS/M80V Series Connection and Setup Manual 40 Appendix 5: EMC Installation Guidelines 40.4 Panel Structure 40.4.2 Measures for Door  Use metal for all members configuring the panel.  When joining the door, use a gasket to lower the impedance of the contacting sections, or use a structure with a large con- tact area as shown below.

  • Page 632: Measures For Wiring In Panel

    M800VS/M80V Series Connection and Setup Manual 40 Appendix 5: EMC Installation Guidelines 40.5 Measures for Wiring in Panel 40.5 Measures for Wiring in Panel Cables act as antennas to propagate unnecessary noise, and thus must be appropriately shielded and treated. The following measures must be sufficiently considered for the cables (J210/J303) that carry out high-speed communication.

  • Page 633: Shield Treatment Of Cables

    M800VS/M80V Series Connection and Setup Manual 40 Appendix 5: EMC Installation Guidelines 40.5 Measures for Wiring in Panel 40.5.2 Shield Treatment of Cables Use shielded cables for the cables wired outside the panel. Use shield clamps within 10 cm of the lead-out port from the panel. (Refer to "40.6.1 Shield Clamp Fitting".) ...

  • Page 634: Emc Countermeasure Parts

    M800VS/M80V Series Connection and Setup Manual 40 Appendix 5: EMC Installation Guidelines 40.6 EMC Countermeasure Parts 40.6 EMC Countermeasure Parts 40.6.1 Shield Clamp Fitting The effect can be improved by directly connecting the cable's shield sheath to the grounding plate as shown below. Install the grounding plate near the outlet (within 10cm) of each panel, and press against the grounding plate with the clamp fitting.

  • Page 635: Ferrite Core

    M800VS/M80V Series Connection and Setup Manual 40 Appendix 5: EMC Installation Guidelines 40.6 EMC Countermeasure Parts 40.6.2 Ferrite Core The ferrite core is mounted integrally with the plastic case. This can be installed with one touch without cutting the interface cable or power supply cable. This ferrite core is effective against common mode noise, allowing measures against noise without affecting the quality of the signal.

  • Page 636: Surge Absorber

    M800VS/M80V Series Connection and Setup Manual 40 Appendix 5: EMC Installation Guidelines 40.6 EMC Countermeasure Parts 40.6.3 Surge Absorber Make sure that the surge does not directly enter the AC line of the general-purpose stabilized power supply (user-prepared) supplying power to the control unit and DIO. Select the following product or equivalent for the surge absorber. Refer to the manufacturer catalog for detailed characteristics, outline and connection methods of the surge absorber.
  • Page 637 M800VS/M80V Series Connection and Setup Manual 40 Appendix 5: EMC Installation Guidelines 40.6 EMC Countermeasure Parts  Example of surge absorber installation An example of installing the surge absorber in the machine control panel is shown below. A short-circuit fault will occur in the surge absorber if a surge exceeding the tolerance is applied.

  • Page 638: Selection Of Stabilized Power Supply

    M800VS/M80V Series Connection and Setup Manual 40 Appendix 5: EMC Installation Guidelines 40.6 EMC Countermeasure Parts 40.6.4 Selection of Stabilized Power Supply Consider the following characteristics when selecting the stabilized power supply (prepared by machine manufacturer). Use a power supply that complies with CE Marking or that follows the safety standards given below. <Stabilized power supply selection items>...
  • Page 639 M800VS/M80V Series Connection and Setup Manual 40 Appendix 5: EMC Installation Guidelines 40.6 EMC Countermeasure Parts IB-1501613-A...

  • Page 640: Appendix 6: Restrictions For Lithium Batteries

    Appendix 6: Restrictions for Lithium Batteries IB-1501613-A...

  • Page 641: Restriction For Packing

    41.1.1 Target Products The following Mitsubishi Electric CNC products use lithium batteries. If the lithium metal content exceeds 1 g for battery cell and 2 g for battery, the battery is classified as dangerous good (Class 9). In order to avoid an accidental actuation during the transportation, all lithium battery products incorporated in a machinery or device must be fixed securely and must be shipped with wrapped over the outer package as to prevent damage or short-circuits.

  • Page 642: Handling By User

    M800VS/M80V Series Connection and Setup Manual 41 Appendix 6: Restrictions for Lithium Batteries 41.1 Restriction for Packing 41.1.2 Handling by User The shipper must confirm the latest IATA Dangerous Goods Regulations, IMDG Codes and laws and orders of the corresponding export country. These should be checked by the company commissioned for the actual transportation.

  • Page 643: Products Information Data Sheet (Er Battery)

    M800VS/M80V Series Connection and Setup Manual 41 Appendix 6: Restrictions for Lithium Batteries 41.2 Products Information Data Sheet (ER Battery) 41.2 Products Information Data Sheet (ER Battery) MSDS system does not cover the product used in enclosed state. The ER battery described in this section applies to that product. This description is applied to the normal use, and is provided as reference but not as guarantee.
  • Page 644 M800VS/M80V Series Connection and Setup Manual 41 Appendix 6: Restrictions for Lithium Batteries 41.2 Products Information Data Sheet (ER Battery) (6) Physical/chemical properties Physical form Solid Shape Cylinder type Smell Odorless Appearance Not applicable (insoluble) Boiling point/boiling range, melt- ing point, decomposition tem- No information perature, flash point (7) Stability and reactivity...

  • Page 645: Forbiddance Of Transporting Lithium Battery By Passenger Aircraft Provided In The Code Of Federal Regulation

    M800VS/M80V Series Connection and Setup Manual 41 Appendix 6: Restrictions for Lithium Batteries 41.3 Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation 41.3 Forbiddance of Transporting Lithium Battery by Passenger Aircraft Provided in the Code of Federal Regulation This law is a domestic law of the United States, however it also applies to the domestic flight and international flight departing from or arriving in the United States.

  • Page 646: Restriction Related To Eu Battery Directive

    This symbol mark is according to the directive 2006/66/EC Article 20 Information for end-users and Annex II. Your MITSUBISHI ELECTRIC product is designed and manufactured with high quality materials and components which can be recycled and/or reused. This symbol means that batteries and accumulators, at their end-of-life, should be disposed of separately from your household waste.
  • Page 647 M800VS/M80V Series Connection and Setup Manual 41 Appendix 6: Restrictions for Lithium Batteries 41.5 Restriction Related to EU Battery Directive IB-1501613-A...

  • Page 648: Appendix 7: Precautions For Compliance To Ul/C-Ul Standards

    Appendix 7: Precautions for Compliance to UL/c-UL Standards IB-1501613-A...
  • Page 649 M800VS/M80V Series Connection and Setup Manual 42 Appendix 7: Precautions for Compliance to UL/c-UL Standards (1) Selection of external 24 VDC power supply unit (unit to be prepared by machine tool builder) This NC system complies with the UL Standards on the condition that the stabilized power supply unit supplying 24 VDC to each unit is a UL-approved part of SELV/limited power LPS or Class 2.
  • Page 650 Revision History Date of revision Manual No. Revision details Jul. 2021 IB(NA)1501613-A The first edition was created.
  • Page 651 TEL: +420-59-5691-185 / FAX: +420-59-5691-199 BRAZIL Russia Service Center MITSUBISHI ELECTRIC RUSSIA LLC MITSUBISHI ELECTRIC DO BRASIL COMÉRCIO E SERVIÇOS LTDA. LETNIKOVSKAYA STREET 2, BLD.1, 5TH 115114 MOSCOW, RUSSIA Votorantim Office TEL: +7-495-721-2070 / FAX: +7-495-721-2071 AV. GISELE CONSTANTINO,1578, PARQUE BELA VISTA, VOTORANTIM-SP, BRAZIL CEP:18.110-650...
  • Page 652 ASEAN CHINA Singapore Service Center CNC Call Center 307 ALEXANDRA ROAD #05-01/02 MITSUBISHI ELECTRIC BUILDING SINGAPORE 159943 TEL: +86-400-921-5130 TEL: +65-6473-2308 / FAX: +65-6476-7439 Shanghai Service Center 1-3,5-10,18-23/F, NO.1386 HONG QIAO ROAD, CHANG NING QU, PHILIPPINE SHANGHAI 200336, CHINA TEL: +86-21-2322-3030 / FAX: +86-21-2322-3000*8422 MELCO FACTORY AUTOMATION PHILIPPINES INC.
  • Page 653 Every effort has been made to keep up with software and hardware revisions in the contents described in this manual. However, please understand that in some unavoidable cases simultaneous revision is not possible. Please contact your Mitsubishi Electric dealer with any questions or comments regarding the use of this product. Duplication Prohibited This manual may not be reproduced in any form, in part or in whole, without written permission from Mitsubishi Electric Corporation.

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