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CRF450R 2011
Honda CRF450R 2011 Manuals
Manuals and User Guides for Honda CRF450R 2011. We have
3
Honda CRF450R 2011 manuals available for free PDF download: Owner's Manual, Service Manual
Honda CRF450R 2011 Owner's Manual (1058 pages)
Brand:
Honda
| Category:
Motorcycle
| Size: 85.79 MB
Table of Contents
English
7
Table of Contents
7
Important Safety Information
11
Important Safety Precautions
11
Your CRF
11
Accessories & Modifications
12
Labels
13
Motorcycle Safety
13
Instruments & Controls
18
Operation Component Locations
19
Current Dtc/Freeze DTC
20
Indicator
20
MIL Blink Pattern
20
Circuit Inspection
21
DTC Index
22
Before Riding
24
Are You Ready to Ride
25
Is Your Motorcycle Ready to Ride
26
Basic Operating Instructions
28
Basic Operating Instructions
29
Starting & Stopping the Engine
30
How to Stop the Engine
31
Break-In Guidelines
32
The Importance of Maintenance
35
Maintenance Safety
36
Important Safety Precautions
36
Maintenance Schedule
37
General Competition Maintenance
39
Before & after Competition Maintenance
43
Between Heats & Practice Maintenance
43
After Competition Maintenance
43
Maintenance Component Locations
45
Seat
46
Fuel Tank
47
Subframe
49
Fuel System
53
Fuel Pressure Relieving
54
Fuel Pump Filter Replacement
57
Fuel Pressure Increasing
61
Engine Oil
62
Checking & Adding Oil
63
Transmission Oil
65
Checking & Adding Oil
66
Coolant
67
Cooling System Inspection
68
Air Cleaner
69
Crankcase Breather
71
Throttle
72
Throttle Inspection
73
Engine Idle Speed
74
Clutch System
75
Other Inspections & Lubrication
76
Clutch Disc/Plate Removal
77
Clutch Disc/Plate Inspection
78
Spark Plug
80
Valve Clearance
81
Valve Clearance Inspection
82
Camshaft Removal
83
Shim Selection
85
Camshaft Installation
86
Crankshaft Hole Cap Installation
88
Piston/Piston Rings/Piston Pin
90
Servicing Your Honda
90
Cylinder Removal
92
Piston Removal
93
Piston Ring Installation
94
Cylinder Installation
95
Cylinder Head Installation
96
Suspension
100
Front Suspension Inspection
100
Rear Suspension Inspection
101
Recommended Fork Oil
102
Fork Oil Change
102
Brakes
104
Fluid Level Inspection
105
Brake Pad Wear
107
Wheels
108
Tyres & Tubes
109
Tyre Replacement
110
Drive Chain
111
Drive Chain Rollers
112
Removal, Cleaning & Replacement
113
Exhaust Pipe/Muffler
114
Muffler Installation
115
Exhaust Pipe Removal
116
Steering Damper
117
Removal
118
Installation
119
Additional Maintenance Procedures
120
Nuts, Bolts, Fasteners
121
Appearance Care
122
Condensation Control
123
Adjustments for Competition
124
Front Suspension Adjustments
125
Front Suspension Air Pressure
125
Front Suspension Damping
126
Fork Springs
126
Front Suspension Disassembly
127
Damper Oil Change
130
Fork Assembly
133
Rear Suspension Adjustments
139
Rear Suspension Spring Pre-Load
139
Rear Suspension Damping
140
Rear Suspension Race Sag
141
Suspension Adjustments for Track Conditions
143
Suspension Adjustment Guidelines
144
Tuning Tips
147
Spark Plug Reading
147
Steering Damper Adjustment
148
Steering Damper Damping
148
Steering Damper Adjustment Guidelines
149
Chassis Adjustments
150
Rear End
150
Fork Height/Angle
150
Wheelbase
150
Gearing
151
Tyre Selection for Track Conditions
152
Personal Fit Adjustments
153
Control Positioning
153
Handlebar Position, Width & Shape
153
Transporting Your Motorcycle
155
Storing Your Honda
156
Preparation for Storage
156
Removal from Storage
156
You & the Environment
157
Troubleshooting
158
Technical Information
160
Vehicle Identification
161
Serial Numbers
161
Specifications
162
Nuts, Bolts, Fasteners
163
Torque Specifications
163
Petrol Containing Alcohol
166
Competition Logbook
167
Optional Parts List
169
Spare Parts & Equipment
170
Spare Parts
170
General Tools
170
Honda Special Tools
170
Chemical Products
170
Other Products
170
Wiring Diagram
171
Index
173
Manufacturer and Authorised Representative for EU Market
176
Français
186
La Sécurité À Moto
187
Informations de Sécurité Importantes
187
Consignes de Sécurité Importantes
187
Accessoires Et Modifications
188
Etiquettes
189
La Sécurité À Moto
189
Emplacement des Pièces de Commande
195
Témoin
196
Séquence de Clignotement du MIL
196
DTC Actuel/Dtc Figé
196
Contrôle des Circuits
197
Index des DTC
198
L'importance de L'entretien
211
Sécurité D'entretien
212
Consignes de Sécurité Importantes
212
Programme D'entretien
213
Entretien Général de Compétition
215
Entretien Avant Et Après la Compétition
219
Entretien entre Les manches Et Les Entraînements
219
Entretien Après la Compétition
219
Emplacement des Pièces À Entretenir
221
Selle
222
Réservoir de Carburant
223
Berceau Auxiliaire
225
Système D'alimentation en Carburant
229
Huile Moteur
238
Huile de Boîte de Vitesses
241
Liquide de Refroidissement
243
Filtre À Air
245
Reniflard de Carter Moteur
247
Commande des Gaz
248
Régime de Ralenti du Moteur
250
Système D'embrayage
251
Bougie
256
Jeu Aux Soupapes
257
Piston/Segments de Piston/Axe de Piston
266
Suspension
276
Contrôle de la Suspension Avant
276
Contrôle de la Suspension Arrière
277
Huile de Fourche Recommandée
278
Renouvellement de L'huile de Fourche
278
Freins
280
Roues
284
Pneus Et Chambres À Air
285
Chaîne Secondaire
287
Tuyau D'échappement/Silencieux
290
Amortisseur de Direction
293
Autres Procédures D'entretien
296
Nettoyage Et Lustrage
298
Réglages de la Suspension Avant
301
Pression D'air de la Suspension Avant
301
Amortissement de la Suspension Avant
302
Ressorts de Fourche
302
Démontage de la Suspension Avant
303
Renouvellement de L'huile de L'amortisseur de Fourche
306
Remontage de la Fourche
309
Réglages de la Suspension Arrière
315
Précharge du Ressort de la Suspension Arrière
315
Amortissement de la Suspension Arrière
316
Course Morte Avec Pilote de la Suspension Arrière
317
Réglages de la Suspension Pour Les Conditions de la Piste
319
Consignes de Réglage de la Suspension
320
Conseils de Mise Au Point
323
Lecture de la Bougie
323
Réglage de L'amortisseur de Direction
324
Amortissement de L'amortisseur de Direction
324
Consignes de Réglage de L'amortisseur de Direction
325
Réglages du Châssis
326
Arrière de la Moto
326
Hauteur/Angle de Fourche
326
Empattement
326
Démultiplication
327
Sélection des Pneus Pour Les Conditions de la Piste
328
Réglages D'adaptation Personnelle
329
Positionnement des Commandes
329
Position, Largeur Et Forme du Guidon
329
Transport de la Moto
331
Remisage de la Honda
332
Préparation Pour Le Remisage
332
Fin du Remisage
332
Le Pilote Et L'environnement
333
Dépistage des Pannes
334
Identification du Véhicule
337
Numéros de Série
337
Caractéristiques
338
Couples de Serrage Spécifiés
339
Ecrous, Boulons, Fixations
339
Essences Contenant de L'alcool
342
Journal de Compétition
343
Liste des Pièces en Option
345
Pièces de Rechange Et Matériel
346
Pièces de Rechange
346
Outils Généraux
346
Outils Spéciaux Honda
346
Produits Chimiques
346
Autres Produits
346
Schéma de Câblage
347
Deutsch
360
Wichtiger Sicherheitshinweis
363
Wichtige Sicherheitsmaßregeln
363
Zubehör und Modifikationen
364
Plaketten
365
Lage von Bedienungselementen
371
Anzeige
372
MIL-Blinkmuster
372
Aktueller DTC/DTC Festhalten
372
Schaltungsprüfung
373
DTC Index
374
Die Bedeutsamkeit Richtiger Wartung
387
Sicherheit bei Wartungsarbeiten
388
Wichtige Sicherheitsmaßregeln
388
Wartungsplan
389
Allgemeine Wettbewerbswartung
391
Wartung vor und nach einem Wettbewerb
395
Wartung zwischen Läufen und IM Training
395
Wartung nach einem Wettbewerb
395
Lage von Wartungsbauteilen
397
Sitz
398
Kraftstofftank
399
Hilfsrahmen
401
Kraftstoffsystem
405
Motoröl
414
Getriebeöl
417
Kühlmittel
419
Luftfilter
421
Kurbelgehäuse-Entlüftung
423
Gasdrehgriff
424
Motorleerlaufdrehzahl
426
Kupplungssystem
427
Zündkerze
432
Ventilspiel
433
Kolben/Kolbenringe/Kolbenbolzen
442
Aufhängung
452
Überprüfung der Vorderradaufhängung
452
Überprüfung der Hinterradaufhängung
453
Empfohlenes Gabelöl
454
Gabelölwechsel
454
Bremsen
456
Einstellung des Vorderradbremshebels
456
Bremspedalhöhe
456
Überprüfung des Flüssigkeitsstands
457
Bremsklotzverschleiß
459
Sonstige Überprüfungen
459
Räder
460
Radfelgen und Speichen
460
Achsen und Radlager
460
Reifen und Schläuche
461
Luftdruck
461
Überprüfung
461
Schlauchwechsel
461
Reifenwechsel
462
Antriebskette
463
Überprüfung
463
Antriebskettengleitstücke
463
Antriebskettenrollen
464
Einstellung
464
Schmierung
464
Abnehmen, Reinigen und Austausch
465
Weiteres zur Antriebskette
465
Auspuffrohr/Auspufftopf
466
Überprüfung von Auspuffrohr/Auspufftopf
466
Abbau des Auspufftopfs
466
Anbau des Auspufftopfs
467
Abbau des Auspuffrohrs
468
Anbau des Auspuffrohrs
468
Lenkungsdämpfer
469
Überprüfung der Lenkungsdämpferfunktion
469
Ausbau
470
Überprüfung
470
Einbau
471
Weitere Wartungsverfahren
472
Überprüfung der Lenkkopflager
472
Überprüfung der Lenkstange
472
Betätigungszüge
472
Muttern, Schrauben, Befestigungsteile
473
Pflege des Äußeren
474
Allgemeine Empfehlungen
474
Waschen des Motorrads mit einem Milden Reinigungsmittel
474
Verhütung von Kondenswasserbildung
475
Schmierung nach Reinigung
475
Wartung des Aluminium-Rahmens
475
Wartung des Auspuffrohrs
475
Wettbewerbseinstellungen
476
Einstellungen der Vorderradfederung
477
Luftdruck der Vorderradaufhängung
477
Dämpfung der Vorderradaufhängung
478
Gabelfedern
478
Zerlegung der Vorderradaufhängung
479
Dämpferölwechsel
482
Zusammenbau der Gabel
485
Einstellungen der Hinterradfederung
491
Hinterradfederung-Vorspannung
491
Dämpfung der Hinterradaufhängung
492
Hinterradaufhängung-Renndurchhang
493
Einstellung der Federung auf die Bahnverhältnisse
495
Richtlinien zur Federungseinstellung
496
Tuning-Tipps
499
Zündkerzengesicht
499
Einstellung des Lenkungsdämpfers
500
Dämpfung des Lenkungsdämpfers
500
Richtlinien zur Einstellung des Lenkungsdämpfers
501
Einstellungen des Fahrgestells
502
Heck
502
Gabelhöhe/-Winkel
502
Radstand
502
Übersetzung
503
Der Richtige Reifen
504
Individuelle Einstellungen
505
Positionieren der Bedienungselemente
505
Lenkerposition, Breite und Form
505
Tipps
506
Transport des Motorrads
507
Außerbetriebnahme
508
Vorbereitung zur Außerbetriebnahme
508
Wiederinbetriebnahme
508
Ihr Beitrag zum Umweltschutz
509
Fehlerdiagnose
510
Technische Informationen
512
Fahrzeugkennung
513
Seriennummern
513
Technische Daten
514
Anzugsdrehmomente
515
Muttern, Schrauben, Befestigungsteile
515
Benzin mit Alkoholgehalt
518
Renn-Logbuch
519
Sonderzubehör
521
Ersatzteile und Ausrüstung
522
Ersatzteile
522
Allgemeine Werkzeuge
522
Honda-Spezialwerkzeuge
522
Chemische Produkte
522
Andere Produkte
522
Schaltschema
523
Index
525
Hersteller und Bevollmächtigter Vertreter für den EU-Markt
528
Dutch
535
Veiligheid Bij Motorfietsen
538
Belangrijke Veiligheidsinformatie
539
Belangrijke Veiligheidsmaatregelen
539
Accessoires & Technische Wijzigingen
540
Stickers
541
Instrumenten en Bediening
546
Locaties Van Bedieningselementen
547
Controlelampje
548
MIL-Knipperpatroon
548
Huidige DTC/DTC Bevriezen
548
Circuitcontrole
549
DTC-Index
550
Voordat U Gaat Rijden
552
Bent U Rijklaar
553
Is Uw Motorfiets Rijklaar
554
Ritinspectie
554
Voornaamste Bedieningsinstructies
557
Voorzorgen Bij Veilig Rijden
557
De Motor Aan- en Afzetten
558
Knop Versneld Stationair Toerental
558
Voorbereiding
558
Startprocedure
558
De Motor Uitzetten
559
Richtlijnen Bij Inrijden
560
Onderhoud Aan Uw Honda
562
Voordat U Onderhoud Aan Uw Honda Verricht
562
Het Belang Van Onderhoud
563
Veilig Onderhoud
564
Belangrijke Veiligheidsmaatregelen
564
Onderhoudsschema
565
Onderhoud Bij Algemeen Wedstrijdgebruik
567
Onderhoud Voor en Na Wedstrijden
571
Onderhoud Tussen manches en Bij Trainingen
571
Onderhoud Na Een Wedstrijd
571
Locaties Van Onderhoudselementen
573
Zadel
574
Benzinetank
575
Hulpframe
577
Brandstofsysteem
581
Benzine
581
Benzine Tanken
581
Benzineleiding
581
Brandstofdruk Verlagen
582
Benzineleiding Vervangen
582
Vervanging Brandstofpompfilter
585
Brandstofdruk Verhogen
589
Motorolie
590
Aanbevolen Olie
590
Olie Controleren & Bijvullen
591
Motorolie Verversen & Oliefilter Vervangen
591
Versnellingsbakolie
593
Aanbevolen Olie
593
Olie Controleren & Bijvullen
594
Versnellingsbakolie Verversen
594
Koelvloeistof
595
Aanbevolen Koelvloeistof
595
Koelvloeistof Controleren & Bijvullen
595
Koelsysteem Inspecteren
596
Koelvloeistof Verversen
596
Luchtfilter
597
Reiniging
597
Carterventilatie
599
Aftappen
599
Gasbediening
600
Vrije Slag in Gasgreep
600
Gasgreep Inspecteren
601
Stationair Motortoerental
602
Stationair Toerental Afstellen
602
Koppelingssysteem
603
Afstelling Koppelingshendel
603
Vrije Slag Koppelingshendel
603
Overige Inspecties & Smering
604
Werking Van Koppeling
604
Koppelingsschijven en -Platen Verwijderen
605
Koppelingsschijven en -Platen Inspecteren
606
Koppelingsschijven en -Platen Installeren
606
Bougie
608
Aanbevolen Bougie
608
Bougie Inspecteren en Vervangen
608
Klepspeling
609
Kleppendeksel Verwijderen
609
Zuiger Op BDP Van de Compressieslag Zetten
609
Klepspeling Inspecteren
610
Nokkenas Verwijderen
611
Klepstelplaatjes Selecteren
613
Nokkenas Installeren
614
Kapje Op Krukasgat Installeren
616
Kleppendeksel Installeren
616
Zuiger/Zuigerveren/Zuigerpen
618
Cilinderkop Verwijderen
618
Cilinder Verwijderen
620
Zuiger Verwijderen
621
Zuigerveer Verwijderen
621
Zuiger/Zuigerveer/Zuigerpen Inspecteren
621
Zuigerveer Installeren
622
Zuiger Installeren
622
Cilinder Installeren
623
Cilinderkop Installeren
624
Wielophanging
628
Voorwielophanging Inspecteren
628
Achterwielophanging Inspecteren
629
Aanbevolen Vorkolie
630
Vorkolie Verversen
630
Remmen
632
Voorremhendel Afstellen
632
Hoogte Achterrempedaal
632
Remvloeistofniveau Inspecteren
633
Remblokslijtage
635
Overige Inspecties
635
Wielen
636
Wielvelgen & Spaken
636
Wielassen & Wiellagers
636
Buiten- en Binnenbanden
637
Bandspanning
637
Inspecteren
637
Binnenband Vervangen
637
Buitenband Vervangen
638
Aandrijfketting
639
Inspecteren
639
Kettingglijders
639
Aandrijfkettingrollen
640
Spannen
640
Smering
640
Verwijderen, Reinigen & Vervangen
641
Enkele Opmerkingen over de Aandrijfketting
641
Uitlaatpijp/Uitlaatdemper
642
Uitlaatpijp/Uitlaatdemper Inspecteren
642
Uitlaatdemper Verwijderen
642
Uitlaatdemper Installeren
643
Uitlaatpijp Verwijderen
644
Uitlaatpijp Installeren
644
Stuurdemper
645
Inspectie Op de Werking Van de Stuurdemper
645
Verwijderen
646
Inspecteren
646
Inbouwen
647
Aanvullende Onderhoudsprocedures
648
Balhoofdlager Inspecteren
648
Stuur Inspecteren
648
Bedieningskabels
648
Uiterlijke Verzorging
650
Algemene Aanbevelingen
650
Uw Motorfiets Wassen Met Een Zachte Zeepsopje
650
Condensatie
651
Smering Na Reinigen
651
Onderhoud Aluminium Frame
651
Uitlaatpijp Onderhouden
651
Voorwielophanging Afstellen
653
Luchtdruk Voorvork
653
Demping Voorwielophanging
654
Vorkveren
654
Voorwielophanging Demonteren
655
Demperolie Verversen
658
Vork Monteren
661
Achterwielophanging Afstellen
667
Veervoorspanning Achterwielophanging
667
Demping Achterwielophanging
668
Raceveerhoogte Achterwielophanging
669
Wielophanging Afstellen Voor Circuitcondities
671
Afstelrichtlijnen Voor de Wielophanging
672
Tuningtips
675
Bougie Beoordelen
675
Afstelling Stuurdemper
676
Demping Stuurdemper
676
Aftstelrichtlijnen Stuurdemper
677
Chassis Afstellen
678
Achterkant
678
Vorkhoogte/Vorkhoek
678
Wielbasis
678
Overbrengingsverhouding
679
Banden Selecteren Voor Circuitcondities
680
Aanpassingen in Persoonlijke Uitrusting
681
Positie Van Hendels en Schakelaars
681
Positie, Breedte en Vorm Van Het Stuur
681
Tips
682
Uw Motorfiets Vervoeren
683
Uw Honda Stallen
684
Voorbereiding Op Stalling
684
Uit Stalling Nemen
684
U en Het Milieu
685
Storingzoeken
686
Voertuigidentificatie
689
Serienummers
689
Specificaties
690
Specificaties Voor Aantrekkoppel
691
Moeren, Bouten, Bevestigingen
691
Alcoholhoudende Benzine
694
Wedstrijdlogboek
695
Optionele Onderdelen
697
Reserveonderdelen en Uitrusting
698
Reserveonderdelen
698
Universeel Gereedschap
698
Speciaal Gereedschap Van Honda
698
Chemische Producten
698
Overige Producten
698
Bedradingsschema
699
Index
701
Fabrikant en Officiële Vertegenwoordiger Voor de EU-Markt
704
Seguridad de la Motocicleta
714
La Importancia del Mantenimiento
739
Programa de Mantenimiento
741
Filtro de Aire
773
Advertisement
Honda CRF450R 2011 Service Manual (465 pages)
Motorcycle
Brand:
Honda
| Category:
Motorcycle
| Size: 57.18 MB
Table of Contents
How to Use this Manual
3
Contents
3
Symbols
4
Table of Contents
5
General Information Contents
5
Service Rules
6
Model Identification
6
Vehicle Identification Number
7
Engine Serial Number
7
Carburetor Identification Number
7
Name Plate (U.S.A.) or Safety Certification Label (Canada)
7
Emission Control Information Label
8
General Specifications
9
Lubrication System Specifications
11
Fuel System Specifications
11
Cooling System Specifications
11
Cylinder Head/Valves Specifications
12
Cylinder/Piston Specifications
12
Clutch/Starter Clutch/Kickstarter/Gearshift Linkage Specifications
13
Crankcase/ Crankshaft/ Transmission / Balancer Specifications (,Os - ·07)
13
CRANKCASE/CRANKSHAFT/ TRANSMISSION / BALANCER SPECIFICATIONS Iafter ·07)
14
Front Wheel/Suspension/Steering Specifications
15
Battery/Charging System Specifications
16
Hydraulic Brake Specifications
16
Ignition System Specifications
16
Electric Starter Specification
17
Lights/Meter/Switches Specifications
17
Engine and Frame Torque Values
18
Standard Torque Values
18
Insulator Band
21
Cylinder Head Side Insulator Band (After'07)
21
Cylinder Stud Bolt
21
Water Hose Clamp
21
Frame
22
Lubrication and Seal Points
25
Cable and Harness Routing (05-07)
29
Secondary Air Supply System (05 and 06 California Type, 07)
35
Cable and Harness Routing (after 07)
36
Optional Parts
41
Parts
42
Source of Emissions
44
Exhaust Emission Control System
44
Crankcase Emission Control System
44
Emission Control Systems
44
Exhaust Emission Control System (Pulse Secondary Air Injection System): 05 and 06 California Type, after 06
45
Prohibited Actions
45
Servicing the Honda
45
Fuel Permeation Emission Control System (after 07)
46
Noise Emission Control System
46
Rebuilt Engine
46
Technical Feature Contents
47
After the Engine Starts
48
Auto-Decompression System (after 07)
48
During Starting (When Engine Is Off)
48
HPSD: after 07
49
HPSD Characteristics
50
Frame/Body Panels/Exhaust System Contents
53
Service Information
54
Torque Values
54
Troubleshooting
54
Seat Installation
55
Seat Removal
55
Side Cover Removal/Installation
55
Radiator Shroud Removal/Installation
56
Center Engine Guard Removal/Installation
57
Front Visor Removal/Installation
57
Left/Right Engine Guard Removal/Installation
57
Front Visor Removal/Installation (after 07)
58
Sub-Frame Removal
58
Sub-Frame Installation
59
Fuel Tank Removal/Installation
60
Exhaust System
61
Muffler Removal/Installation (05-07)
61
Muffler Removal/Installation (after 07)
63
Exhaust Pipe Removal
65
Exhaust System Installation
66
Maintenance Contents
69
Maintenance Service Information
70
Maintenance Schedule (05, 06)
72
Maintenance Schedule (after '06)
73
Competition Maintenance Schedule
74
Additional Items Requiring Frequent Replacement
75
Fuel Line
76
Fuel Strainer Screen
76
Throttle Operation
77
Air Cleaner
78
Hot Start
78
Crankcase Breather
79
Spark Plug Inspection
80
Spark Plug Removal
80
Radiator Coolant
81
Cooling System
82
Secondary Air Supply System (05 and 06 California Type, after 06)
82
Valve Clearance Inspection
83
Valve Clearance/Decompressor System
83
Valve Clearance Adjustment
84
Decompressor Clearance Inspection/Adjustment (05-07)
86
Decompressor System (after 07)
87
Engine Oil/Oil Filter
87
Oil Level Inspection
87
Engine Oil and Filter Change
88
Engine Idle Speed
90
Oil Level Inspection
90
Transmission Oil
90
Transmission Oil Change
91
Drive Chain
92
Drive Chain Adjustment
92
Drive Chain Cleaning and Lubrication
92
Drive Chain Slack Inspection
92
Drive Chain Replacement
93
Drive Chain Slider
95
Drive Chain Roller
96
Drive/Driven Sprocket
96
Brake Fluid
97
Fluid Filling
97
Fluid Level Inspection
97
Brake Pad Wear
98
Brake System
98
Lever Position Inspection
98
Brake Pedal Height
99
Clutch System
99
Headlight Aim
99
Control Cables
100
Exhaust Pipe/Muffler
101
Exhaust System Inspection
101
Spark Arrester Inspection/Cleaning
101
Spark Arrester Removal
101
Front Suspension Inspection
102
Sidestand Inspection
102
Spark Arrester Installation
102
Rear Suspension Inspection
103
Swingarm/Shock Linkage
103
Nuts, Bolts, Fasteners
104
Wheels/Tires
104
Steering Head Bearings
105
Lubrication System Contents
107
Lubrication System Diagram
108
Lubrication System Service Information
109
Oil Strainer Removal/Inspection
110
Oil Strainer Installation
111
Pressure Relief Valve Removal/Inspection
111
Oil Jet Removal/Inspection
112
Pressure Relief Valve Installation
112
Oil Jet Installation
113
Oil Pump Disassembly
113
Oil Pump Inspection
113
Oil Pump Assembly
114
Fuel System Contents
115
Fuel System Component Location
116
Fuel System Service Information
117
Carburetor Adjustment
120
Idle Mixture and Idle Speed
120
Air Cleaner Housing Removal
121
Air Cleaner Housing Installation
123
Carburetor Removal
125
Carburetor Disassembly
127
Jet Needle/Throttle Valve
127
Choke Knob/Throttle Sensor
128
Accelerator Pump/Float/Jets
129
Carburetor Assembly
132
Carburetor Installation
138
Throttle Position Sensor Replacement
140
Best Idle (05, 06: 49 States and Canada Type Only)
141
Pilot Screw Adjustment
141
Idle Drop Procedure (05 and 06 California Type, 07, after 07)
142
System Inspection
143
Pair Check Valve Ispection
144
Pair Control Valve Removal/Installation
144
Air Supply Pipe Removal/Installation
145
Cooling System Contents
147
System Flow Pattern
148
Cooling System Service Information
149
Cooling System Troubleshooting
150
Coolant (Hydrometer Test)
151
Coolant Gravity Chart
151
System Testing
151
Coolant Replacement Preparation
152
Radiator Cap/System Pressure Inspection
152
Replacement/Air Bleeding
153
Radiator Removal/Installation
154
Mechanical/Oil Seal Inspection
155
Radiator Reserve Tank Removal/Installation
155
Water Pump
155
Water Pump Removal
156
Bearing/Mechanial Seal/Oil Seal Replacement
158
Water Pump Installation
159
Engine Removal/Installation Contents
163
Engine Component Location
164
Engine Removal
164
Engine Service Information
165
Drive Sprocket Installation
166
Drive Sprocket Removal
166
Engine Removal
167
Engine Installation
170
Drive Sprocket
171
Cylinder Head/Valves Contents
173
Cylinder Head/Valves Component Location
174
Cylinder Head/Valves Service Information
175
Cylinder Compression Test
179
Cylinder Head Cover Removal
179
Camshaft Removal (05-07)
180
Camshaft Disassembly
182
Camshaft Inspection
183
Camshaft Assembly
186
Camshaft Removal (after 07)
188
Rocker Arm Inspection
191
Rocker Arm Shaft Inspection
191
Cam Sprocket/Decompressor Weight/Spring Inspection
192
Decompressor Shaft/Plunger Inspection
192
Camshaft Holder Bearing Replacement
193
Camshaft Holder Inspection
193
Valve Lifter Inspection
193
Camshaft Holder Bearing Assembly
194
Cylinder Head Removal
196
Cam Chain Tensioner/Cam Chain Guide Removal
197
Cam Chain Tensioner/Cam Chain Guide Inspection
198
Cam Chain Tensioner/Cam Chain Guide Installation
198
Cylinder Head Disassembly
199
Cylinder Head Inspection
200
Valve Spring Inspection
200
Valve/Valve Guide Inspection
200
Valve Guide Replacement
201
Valve Seat Inspection/Refacing
202
Valve Seat Refasing
203
Cylinder Head Assembly
205
Cylinder Head Installation
208
Camshaft Installation (05-07)
209
Camshaft Installation (after 07)
211
Cylinder Head Cover Installation
214
Cylinder/Piston Contents
217
Cylinder/Piston Component Location
218
Cylinder/Piston Service Information
219
Cylinder/Piston Troubleshooting
220
Cylinder Removal
221
Cylinder Inspection
222
Piston Removal
222
Piston Ring Removal
222
Piston/Piston Ring Inspection
223
Cam Chain Tensioner Lifter Inspection
224
Connecting Rod Inspection
224
Piston Installation
225
Piston Ring Installation
225
Cylinder Installation
226
Clutch/Starter Clutch/Kickstarter/Gearshift Linkage Contents
229
Clutch/Starter Clutch/Kickstarter/Gearshift Linkage Component Location
230
Clutch/Starter Clutch/Kickstarter/Gearshift Linkage Service Information
231
Right Crankcase Cover Removal
233
Right Crankcase Cover Installation
234
Clutch Removal
235
Clutch Spring Inspection
237
Clutch Center Inspection
238
Clutch Discs Inspection
238
Clutch Lifter/Needle Bearing Inspection
238
Clutch Plates Inspection
238
Clutch Lifter Lever Inspection
239
Clutch Outer Guide Inspection
239
Clutch Outer Inspection
239
Needle Bearing Inspection
239
Clutch Installation
240
Kickstarter Disassembly
243
Kickstarter Inspection
243
Kickstarter Removal
243
Kickstarter Assembly
245
Kickstarter Installation
246
Starter Clutch Removal
247
Starter Clutch Disassembly/Inspection
248
Starter Clutch Assembly
250
Starter Clutch Installation
251
Gearshaft Linkage Removal
252
Gearshaft Linkage Inspection
253
Gearshift Spindle Inspection
253
Ratchet Pawl Inspection
253
Gearshift Linkage Installation
254
Alternator Contents
257
Alternator Component Location
258
Alternator Service Information
259
Stator
259
Left Crankcase Cover Removal
260
Flywheel Removal
261
Stator Removal
261
Flywheel Installation
262
Left Crankcase Cover Installation
262
Crankcase/Crankshaft/Transmission/Balancer Contents
265
Crankcase/Crankshaft/Transmission/Balancer Component Location
266
Crankcase/Crankshaft/Transmission/Balancer Component Service Information
267
Crankcase/Crankshaft/Transmission/Balancer Troubleshooting
271
Balancer/Gear Balancer Inspection
272
Balancer/Gear Balancer Installation
272
Balancer/Gear Balancer Removal
272
Crankcase Separation
274
Transmission Disassembly
275
Bushing Inspection
276
Gear Inspection
276
Mainshaft/Countershaft Inspection
277
Shift Fork Inspection
277
Shift Fork Shaft Inspection
277
Crankshaft Removal
278
Shift Drum Inspection
278
Transmission Bearing Inspection
278
Crankshaft Inspection
279
Crankcase Bearing Replacement
280
Crankcase Bearing/Oil Seal Location
280
Crankshaft Bearing
280
Left Crankcase
282
Transmission/Balancer Bearings
282
Right Crankcase
284
Crankshaft Installation
285
Transmission Assembly
286
Countershaft (05-07)
287
Mainshaft (after 07)
287
Countershaft (after 07)
288
Transmission Installation
288
Crankcase Assembly
289
Front Wheel/Suspension/Steering Contents
291
Front Wheel/Suspension/Steering Component Location
292
Front Wheel/Suspension/Steering Service Information
294
Front Wheel/Suspension/Steering Troubleshooting
297
Axle Inspection
298
Front Wheel Removal
298
Front Wheel Disassembly
299
Wheel Bearing Inspection
299
Wheel Rim Inspection
299
Front Wheel Assembly
300
Front Wheel Installation
302
Fork Removal
303
Fork Disassembly
305
Outer Tube and Slider Disassembly
307
Fork Damper Disassembly
308
Fork Cap Inspection
309
Fork Center Bolt Inspection
309
Slider/Outer Tube Inspection
309
Bushing/Back-Up Ring Inspection
310
Fork Damper Inspection
310
Fork Spring Inspection
310
Fork Assembly
311
Outer Tube and Slider Assembly
311
Fork Damper Refilling/Assembly
312
Fork Damper Operation Inspection
315
Fork Damper Instllation/Preparation
316
Fork Damper Installation
317
Fork Installation
320
Oil Capacity Adjustment
320
Standard Position
321
Handlebar Removal
322
Handlebar Installation
324
After '07
327
HPSD (Honda Progressive Steering Damper): after 07 Removal/Installation
328
HPSD (Honda Progressive Steering Damper): after 07 Inspection
329
Spherical Bearing Replacement
329
HPSD (Honda Progressive Steering Damper): after 07 Disassembly
330
HPSD Assembly
332
Steering Stem Removal
337
Bearing Replacement
338
Steering Stem Installation
340
Clutch Lever Removal/Installation
342
Rear Wheel/Suspension Contents
343
Rear Wheel/Suspension Component Location
344
Rear Wheel/Suspension Service Information
345
Rear Wheel/Suspension Troubleshooting
349
Rear Wheel Removal
350
Rear Wheel Disassembly
351
Rear Wheel Assembly
352
Rear Wheel Installation
355
Shock Absorber Removal
356
Bladder Replacement
357
Shock Absorber Disassembly
357
Damper Disassembly
360
Damper Rod Disassembly
362
Piston Ring Replacement
362
Damper Rod Inspection
364
Rod Guide Case Inspection
364
Damper Assembly
365
Shock Absorber Installation
371
Shock Linkage Removal
372
Shock Absorber Inspection
374
Shock Arm Needle Bearing
374
Shock Link Needle Bearing
376
Swingarm Removal
378
Swingarm Disassembly
380
Swingarm Assembly
381
Swingarm Installation
382
Hydraulic Brake Contents
385
Hydraulic Brake Component Location
386
Hydraulic Brake Service Information
387
Hydraulic Brake Troubleshooting
389
Brake Fluid Replacement/Air Bleeding
390
Brake Fluid Filling/Air Bleeding
391
Brake Pad Replacement
394
Brake Pad/Disc
394
Brake Disc Inspection
395
Front Master Cylinder Disassembly
396
Front Master Cylinder Removal
396
Front Master Cylinder Inspection
397
Front Master Cylinder Assembly
398
Front Master Cylinder Installation
398
Rear Master Cylinder Disassembly
399
Rear Master Cylinder Removal
399
Rear Master Cylinder Assembly
400
Rear Master Cylinder Inspection
400
Rear Master Cylinder Installation
401
Front Brake Caliper Disassembly
402
Front Brake Caliper Removal
402
Front Brake Caliper Assembly
403
Front Brake Caliper Inspection
403
Front Brake Caliper Installation
404
Rear Brake Caliper Removal
404
Rear Brake Caliper Disassembly
405
Rear Brake Caliper Inspection
406
Rear Brake Caliper Assembly
407
Rear Brake Caliper Installation
407
Brake Pedal Installation
408
Brake Pedal Removal
408
Battery/Charging System Contents
411
Battery/Charging System Component Location
412
Battery/Charging System Diagram
412
Battery/Charging System Service Information
413
Battery/Charging System Troubleshooting
415
Battery Charging (USA Only)
416
Battery Removal/Installation
416
Battery Testing
416
Voltage Inspection
416
Charging System Inspection
417
Charging Voltage Inspection
417
Current Leakage Inspection
417
Alternator Charging Coil Inspection
418
Regulator/Rectifier Removal/Installation
418
Regulator/Rectifier System Inspection
418
Ignition System Contents
419
Ignition System Component Location
420
Ignition System System Diagram
420
Ignition System Service Information
421
Ignition System Troubleshooting
422
Ignition Coil Primary Peak Voltage
423
Ignition System Inspection
423
Exciter Coil Resistance
424
Ignition Pulse Generator Peak Voltage
424
Ignition Coil Inspection
425
Ignition Control Module (ICM) Removal/Installation
425
Ignition Timing
426
Ignition Coil Removal/Installation (after 07)
426
Ignition Coil Removal/Installation (05-07)
426
Throttle Position Sensor Inspection
427
Electric Starter Contents
429
Electric Starter Component Location
430
Electric Starter System Diagram
430
Electric Starter Service Information
431
Electric Starter Troubleshooting
432
Starter Motor Removal
434
Starter Motor Disassembly/Inspection
434
Starter Motor Assembly
438
Ground Line
441
Starter Relay Switch Inspection
441
Starter Motor Installation
441
Starter Relay Switch Removal/Installation
442
Power Input Line
442
Operation Check
442
Lights/Meter/Switches Contents
443
Lights/Meter/Switches Component Location
444
Lights/Meter/Switches Service Information
445
Headlight Bulb Replacement
446
Headlight Removal/Installation (05-07)
447
Headlight Removal/Installation (after 07)
448
Tail Light Inspection
448
Tail Light Removal/Installationn
448
Engine Stop Button Inspection
449
Clutch Switch Inspection
450
Clutch Switch Removal/Installation
450
Starter Switch Inspection
451
Tripmeter Removal/Installation
452
Wiring Diagram
454
Troubleshooting Contents
455
Engine Does Not Start or Is Hard to Start
456
Engine Lacks Power
457
Poor Performance at Low and Idle Speed
459
Poor Performance at High Speed
460
Poor Handling
461
Index
463
Honda CRF450R 2011 Service Manual (556 pages)
Brand:
Honda
| Category:
Motorcycle
| Size: 62.99 MB
Table of Contents
Table of Contents
5
General Information
7
Technical Feature
55
Frame/Body Panels/Exhaust System
63
Service Information
64
Troubleshooting
64
Seat
65
Side Cover
65
Radiator Shroud
66
Engine Guard
68
Number Plate
68
Rear Fender
69
Sub-Frame
69
Exhaust System
73
Maintenance
81
Lubrication System
125
Component Location
134
Service Information
136
Pgm-Fi Symptom Troubleshooting
138
Pgm·fi System Location
139
Pgm-Fi System Diagram
143
Connector Location
147
Information
150
Dtc Index
170
Dtc Troubleshooting
170
Mil Circuit Inspection
170
Fuel Line Replacement
172
Fuel Pump Unit
182
Fuel Tank
191
Air Cleaner Housing ('09 - '12)
192
Air Cleaner Housing (after '12)
193
Fuel Injector
195
THROTTLE Body
196
Fast Idle Knob
201
Map Sensor
203
Iat Sensor
203
Ect Sensor
204
Ecm
205
System Flow Pattern
212
Service Information
214
Troubleshooting
216
System Testing
217
Coolant Replacement
218
Radiator
220
Water Pump
223
F=====~================================ Engine Removal/Installation
229
Cylinder Headnalves
249
Cylinder/Piston
277
Component Location
278
Service Information
279
Troubleshooting
280
Cylinder Removal
281
Piston Removal
282
Cylinder/Piston/Cam Chain
282
Tensioner Lifter Inspection
282
Piston Installation
286
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