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UBA Pro RT/RQ™ Series Banknote Recycler Operation and Maintenance Manual Issue #4115-SME-01-00 REVISION HISTORY Rev №. Date Reason for Update Jan. 29, 2020 Initial Release Electrical Current Symbol Direct Current: indicates Direct Current values on product labels. International Compliance • RoHS Directive •...
UBA Pro RT/RQ™ Series Banknote Recycler Table of Contents Page 1 GENERAL INFORMATION ..................1-1 RT and RQ Units......................1-1 Model Descriptions ......................1-2 Type Descriptions ......................1-2 Software Descriptions ....................1-2 Precautions........................1-2 User Cautions ........................1-3 Installation Cautions........................1-3 Mounting, Dismounting &...
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UBA Pro RT/RQ™ Series Banknote Recycler Table of Contents Page Bottom Installation (For Standard Installation Type Only)..........2-2 Bezel Installation ......................2-2 External Harness Installation ................... 2-2 Cash Box Lock Installation....................2-3 Unlock Procedure......................2-3 DIP Switch Configurations .................... 2-4 Denomination Acceptance Settings (DIP Switches at the front) ........
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UBA Pro RT/RQ™ Series Banknote Recycler Table of Contents Page Americas .......................... 3-1 JCM American ..........................3-1 Europe, Middle East, Africa & Russia ................3-1 JCM Europe GmbH........................3-1 UK & Ireland........................3-1 JCM Europe (UK Office) ......................3-1 Asia and Oceania......................3-1 JCM Gold (HK) Ltd........................
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UBA Pro RT/RQ™ Series Banknote Recycler Table of Contents Page Timing Belt Removal (Transport Unit)................4-17 Recycler Disassembly ....................4-18 Recycler Board Removal ....................4-18 Tape Board Removal ..................... 4-19 Drum Unit Disassembly....................4-19 Sponge Roller Assy. Removal (Drum 1 Side) ..............4-20 Rubber Pulley and Drive Roller Removal (Drum 1 Side) ..........
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UBA Pro RT/RQ™ Series Banknote Recycler Table of Contents Page Solenoid Test (RQ Transport) ....................6-15 Drum 1 Motor Speed Test (RQ Transport) ................6-15 Drum 2 Motor Speed Test......................6-16 Performance Test without a PC .................. 6-17 List of the Performance Tests without a PC..............6-17 Communication Test ......................
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UBA Pro RT/RQ™ Series Banknote Recycler Table of Contents Page RT (Twin) Frame Unit (for RT and RQ) Parts List 8............7-15 RQ (Quad) Frame Unit Exploded View 1 ..............7-16 RQ (Quad) Frame Unit Parts List 1................7-16 RQ (Quad) Frame Unit Exploded View 2 ..............7-17 RQ (Quad) Frame Unit Parts List 2................
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UBA Pro RT/RQ™ Series Banknote Recycler Table of Contents Page Recycler Exploded View 7................... 7-50 Recycler Parts List 7 ...................... 7-51 Recycler Exploded View 8................... 7-52 Recycler Parts List 8 ...................... 7-53 Recycler Exploded View 9................... 7-54 Recycler Parts List 9 ...................... 7-55 Recycler Exploded View 10..................
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UBA Pro RT/RQ™ Series Banknote Recycler List of Figures Page Figure 1-1 RQ and RT Units ....................1-1 Figure 1-2 Precautionary Symbols ..................1-2 Figure 1-3 Unacceptable Banknotes .................. 1-4 Figure 1-4 RT/RQ Component Locations ................1-5 RT Unit With SH2 Box Outside Dimension and Installation/Maintenance Figure 1-5 Space Requirement ..................
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UBA Pro RT/RQ™ Series Banknote Recycler List of Figures Page Figure 2-38 RT/RQ Normal Dispensing Flow Process ............2-25 Figure 2-39 RT/RQ Abnormal Dispensing Flow Process ........... 2-26 Figure 2-40 RT/RQ Collecting in Cash Box Flow Process 1 ..........2-26 Figure 2-41 RT/RQ Collecting in Cash Box Flow Process 2 ..........
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UBA Pro RT/RQ™ Series Banknote Recycler List of Figures Page Figure 6-73 Communication Test 2 ..................6-18 Figure 6-74 Communication Test 3 ..................6-18 Figure 6-75 Communication Test 4 ..................6-18 Figure 6-76 Status LED Test 1 ................... 6-18 Figure 6-77 Status LED Test 2 ...................
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UBA Pro RT/RQ™ Series Banknote Recycler List of Figures Page Figure 6-125 Drum 1 Motor Test (RT Transport) 3 .............. 6-24 Figure 6-126 Drum 1 Motor Test (RT Transport) 4 .............. 6-24 Figure 6-127 Drum 2 Motor Test (RT Transport) 1 .............. 6-25 Figure 6-128 Drum 2 Motor Test (RT Transport) 2 ..............
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UBA Pro RT/RQ™ Series Banknote Recycler List of Figures Page Figure 7-9 RT (Twin) Frame Unit (for RT and RQ) Exploded View 7 ....... 7-14 Figure 7-10 RT (Twin) Frame Unit (for RT and RQ) Exploded View 8 ....... 7-15 Figure 7-11 RQ (Quad) Frame Unit Exploded View 1 ............
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UBA Pro RT/RQ™ Series Banknote Recycler List of Tables Page Table 1-1 RT/RQ Product Model Number Specifications........1-2 Table 1-2 RT/RQ Type Number Specifications..............1-2 Table 1-3 RT/RQ Software Number Specifications............1-2 Table 1-4 RT/RQ Component Names................1-6 Table 1-5 RT/RQ Technical Specifications ................
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UBA Pro RT/RQ™ Series Banknote Recycler List of Tables Page Table 7-27 Recycler Parts List1 ..................7-41 Table 7-28 Recycler Parts List2 ..................7-42 Table 7-29 Recycler Parts List3 ..................7-43 Table 7-30 Recycler Parts List4 ..................7-45 Table 7-31 Recycler Parts List5 ..................
UBA Pro RT/RQ™ Series Banknote Recycler S e c t i o n 1 1 GENERAL INFORMATION This section provides a general overview of the In order to make operation of this device easier and UBA Pro RT/RQ™ Series Banknote Recycler (RT/ make navigation within this manual simpler, the RQ) pictured in Figure 1-1.
Section 1 UBA Pro RT/RQ™ Series Banknote Recycler General Information Model Descriptions Table 1-2 RT/RQ Type Number Specifications Table 1-1 lists the RT/RQ Product Model Type: * * * - * * - * * * * * * * Number Descriptions.
General Information UBA Pro RT/RQ™ Series Banknote Recycler Section 1 Do not install the unit in a dusty 1. Be sure to remove the Power from the RT/RQ (Type 3) environment. Dust may damage the unit or Unit before attaching or unplugging Connector degrade its performance.
Section 1 UBA Pro RT/RQ™ Series Banknote Recycler General Information • The RQ Unit is equipped with two high capacity compact Recyclers, each containing two drums for WARNING: Risk of explosion if battery recycling four denominations of Banknotes. is replaced by an incorrect type. •...
General Information UBA Pro RT/RQ™ Series Banknote Recycler Section 1 Component Names Figure 1-4 illustrates the RT/RQ component names and locations. Figure 1-4 RT/RQ Component Locations Recycler Direction for RT Transport Recycler Direction RT Unit RQ Unit for RQ Transport (flipped) UBA Pro Bottom View Recycler Installation Type...
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Section 1 UBA Pro RT/RQ™ Series Banknote Recycler General Information Table 1-4 RT/RQ Component Names Sym. Description Sym. Description Acceptor Head Unit (UBA Pro) Recycler (RT Transport) Upper Guide Access Lever Recycler (RQ Transport) Bezel Cash Box Acceptor Head Unit Release Lever 1 Transport Unit 1 DIP Switches (Front) 2 Front Transport Unit...
General Information UBA Pro RT/RQ™ Series Banknote Recycler Section 1 Specifications Technical Specifications Table 1-5 RT/RQ Technical Specifications 98% or greater The following Banknote Types are excluded: • Banknotes with excess or unclear graphics • Acceptance Rate: Double (dual) Banknotes •...
Section 1 UBA Pro RT/RQ™ Series Banknote Recycler General Information Technical Contact Information To obtain further technical information regarding the RT/RQ Unit, please contact the nearest location listed below: Americas Asia and Oceania JCM American JCM Gold (HK) Ltd. Phone: +1-702-651-0000 Phone: +852-2429-7187 Fax: +1-702-644-5512 Fax: +852-2929-7003...
UBA Pro RT/RQ™ Series Banknote Recycler S e c t i o n 2 2 INSTALLATION This section provides installation and operating 1. Install the Toothed Washer (Figure 2-1 a), the Grounding Wire (Figure 2-1 b) and then the instructions for the UBA Pro RT/RQ™ Series Screw (Figure 2-1 c) into the Frame Ground (Fig- Banknote Recycler (RT/RQ).
Section 2 UBA Pro RT/RQ™ Series Banknote Recycler Installation Bezel Installation Figure 2-2 Side Installation (Standard and SU NOTE: Prepare the following Screw: • M3x16 Screw (provided) • Tightening Torque: 60N·cm 1. Open the UBA Pro’s Cover (Figure 2-4 a). 2.
Installation UBA Pro RT/RQ™ Series Banknote Recycler Section 2 Cash Box Lock Installation Unlock Procedure One or two security locks can be installed onto a Make sure lock(s) are installed and rotates in the Cash Box. When installing a security lock, the fol- correct direction(s).
Section 2 UBA Pro RT/RQ™ Series Banknote Recycler Installation DIP Switch Configurations SW1 and SW2 Configurations The UBA Pro CPU Circuit Board contains two (2) Denomination Acceptance Settings (DIP DIP Switches that are located adjacent to one Switches at the front) another.
Installation UBA Pro RT/RQ™ Series Banknote Recycler Section 2 LED Flashing Patterns The LED Color Pattern indications listed in Table 2-3 and Table 2-4 occur during various RT/RQ Unit operating and error conditions. NOTE: Refer to “LED Error Codes” on page A-1 for a detailed explanation of each error code. Table 2-3 Recycler and Transport LEDs Flashing Patterns Recycler LED Cause and Solution...
Section 2 UBA Pro RT/RQ™ Series Banknote Recycler Installation RS232C Interface Connector Pin Assignments (UBA Pro Side) NOTE: The Interface setup is required. Refer to “Interface and Recycler Settings (Sub Board 2)” on page 2-4 for the settings. Table 2-7 RS232C Connector Pin Assignments (UBA Pro Side) Socket (UBA Pro Unit Side): DRA-20PC-FO (JAE) Contact (UBA Pro Unit Side): D02-22-26P-10000 (JAE) Socket (Frame Side): DRA-20SC-FO (JAE)
Installation UBA Pro RT/RQ™ Series Banknote Recycler Section 2 cc-Talk Interface Connector Pin Assignments (UBA Pro Side) NOTE: The Interface setup is required. Refer to “Interface and Recycler Settings (Sub Board 2)” on page 2-4 for the settings. Table 2-8 cc-Talk Interface Connector Pin Assignments (UBA Pro Side) Socket (UBA Pro Unit Side): DRA-20PC-FO (JAE) Contact (UBA Pro Unit Side): D02-22-26P-10000 (JAE) Socket (Frame Side): DRA-20SC-FO (JAE)
Installation UBA Pro RT/RQ™ Series Banknote Recycler Section 2 Preventive Maintenance 2. Remove the Cash Box (Figure 2-13 a). 3. Use the appropriate User-supplied Key(s) to Refilling Banknotes unlock the Cash Box (Figure 2-13 b). Banknotes can be refilled into the Recycler by 4.
Section 2 UBA Pro RT/RQ™ Series Banknote Recycler Installation Jammed in UBA Pro Unit 3. Remove any jammed Banknote found there (Fig- ure 2-16 c). To remove jammed Banknotes from the UBA Pro Unit, proceed as follows to clear it. Figure 2-16 RT Transport Banknote Jam Clear 1.
Installation UBA Pro RT/RQ™ Series Banknote Recycler Section 2 8. Remove any jammed Banknote found there (Fig- 5. Remove any jammed Banknote found there (Fig- ure 2-19 b). ure 2-22 c). Figure 2-19 RT Transport Banknote Jam Clear Figure 2-22 RQ Transport Banknote Jam Clear Figure 2-19 RT Transport Banknote Jam Clear 5 Jammed in RQ Transport To remove jammed Banknotes from the RQ Trans-...
Section 2 UBA Pro RT/RQ™ Series Banknote Recycler Installation Jammed in Recycler Drum 5. Remove the jammed Banknote (Figure 2-27 b). To remove jammed Banknotes from the Recycler NOTE: Do Not put a tool directly inside Drum, proceed as follows to clear it. of the Recycler to remove a jammed Banknote.
Installation UBA Pro RT/RQ™ Series Banknote Recycler Section 2 Cleaning Procedure Figure 2-29 Sensor and Roller Cleaning To clean the RT/RQ Unit, gently rub the Sensors, Before Rollers or Belts in the Banknote Path using a dry, Cleaning soft, lint-free, Micro-fiber Cloth ONLY. Belt Lens Roller...
Section 2 UBA Pro RT/RQ™ Series Banknote Recycler Installation Sensor, Roller and Belt Locations RT Unit Sensor, Roller and Belt Locations Figure 2-30 RT Unit Sensor, Roller and Belt Locations RT Unit Recycler NOTE: Refer to the UBA Pro Series Universal Banknote Acceptor Operation and Maintenance Manual for the UBA Pro Unit’s sensor locations.
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Installation UBA Pro RT/RQ™ Series Banknote Recycler Section 2 RQ Unit Sensor, Roller and Belt Locations Figure 2-31 RQ Unit Sensor, Roller and Belt Locations RQ Unit Recycler NOTE: Refer to the UBA Pro Series Universal Banknote Acceptor Operation and Maintenance Manual for the UBA Pro Unit’s sensor locations.
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Section 2 UBA Pro RT/RQ™ Series Banknote Recycler Installation Table 2-12 RT/RQ Sensors and Cleaning Methods Sym. Sensors Cleaning Method Note Position Sensor A (RT Transport) Note Position Sensor B (RT Transport) Note Position Sensor C (RT Transport) Wipe clean using a dry, lint free cloth, cotton swab.
Installation UBA Pro RT/RQ™ Series Banknote Recycler Section 2 Operational Flowcharts RT/RQ Main Flow Process Figure 2-34 RT/RQ Main Flow Process Apply Power to the Unit. Power On a) Initializing A) Return from “h” or “d” in this flowchart b) Stand-by c) Inhibit acceptance? d) Status LED is OFF e) Status LED is ON...
Section 2 UBA Pro RT/RQ™ Series Banknote Recycler Installation RT/RQ Accepting Banknotes Flow Process Figure 2-35 RT/RQ Accepting Banknotes Flow Process B1) From “Main” flowchart (Figure 2-34) a) Take the Banknote in b) Centering the Banknote c) Transporting the Banknote d) Sampling the Banknote Data e) Stop Transportation f) Is the Banknote authentic?
Installation UBA Pro RT/RQ™ Series Banknote Recycler Section 2 RT/RQ Transporting to Recycler Flow Process Figure 2-36 RT/RQ Transporting to Recycler Flow Process C1) From “Accepting Banknotes” flowchart (Figure 2-35) a) Transporting the Banknote to the Recycler b) Was the Banknote transported to the Recycler? c) Retried the transportation operation three (3) times? d) Rotate the Anti-Pullback (PB) Unit e) Was an Abnormal Error detected by the PB Unit?
Section 2 UBA Pro RT/RQ™ Series Banknote Recycler Installation RT/RQ Transporting to Cash Box Flow Process Figure 2-37 RT/RQ Transporting to Cash Box Flow Process C2) From “Accepting Banknotes” flowchart (Figure 2-35) a) Transporting the Banknote to the Cash Box b) Was the Banknote transported to the Cash Box? c) Retried the transportation operation three (3) times? d) Rotate the Anti-Pullback (PB) Unit...
Installation UBA Pro RT/RQ™ Series Banknote Recycler Section 2 RT/RQ Dispensing Flow Process (Normal) Figure 2-38 RT/RQ Normal Dispensing Flow Process B2) From “Main” flowchart (Figure 2-34) F) Return from “j” in this flowchart a) Transporting the Banknote b) Sampling the Banknote Data c) Is the Banknote in an abnormal condition? E) To “E”...
Section 2 UBA Pro RT/RQ™ Series Banknote Recycler Installation RT/RQ Dispensing Flow Process (Abnormal) Figure 2-39 RT/RQ Abnormal Dispensing Flow E) From “Dispensing (Normal)” flowchart (Figure 2-38) Process a) Is the Banknote still in the abnormal condition (second time)? (*1) b) Sending an Abnormal Operation Signal c) Was the Banknote transported out of the Recycler? d) Stop transporting the Banknote...
Installation UBA Pro RT/RQ™ Series Banknote Recycler Section 2 RT/RQ Collecting in Cash Box Flow Process 2 Figure 2-41 RT/RQ Collecting in Cash Box Flow Process 2 C3) From “Collecting in Cash Box 2” flowchart (Figure 2-40) a) Transporting the Banknote to the Cash Box b) Was the Banknote transported to the Cash Box? c) Retried the transportation operation three (3) times? d) Stop operation (Abnormal Signal Output (*1)
UBA Pro RT/RQ™ Series Banknote Recycler S e c t i o n 3 3 COMMUNICATIONS This section was intentionally left out due to a Non-Disclosure Agreement requirement. If this information is required, please contact the closest office location listed below: Americas Asia and Oceania JCM American...
UBA Pro RT/RQ™ Series Banknote Recycler S e c t i o n 4 4 DISASSEMBLY/REASSEMBLY This section provides disassembly and reassembly Figure 4-1 UBA Pro Unit, Recycler and Cash instructions for the UBA Pro RT/RQ™ Series ① Box Removal Banknote Recycler (RT/RQ)....
Section 4 UBA Pro RT/RQ™ Series Banknote Recycler Disassembly/Reassembly RQ Transport Unit Removal RT Frame Unit Removal To remove the Transport Unit in the RQ Transport, To remove the RT Frame Unit, proceed as follows: proceed as follows: 1. Remove the seven (7) Screws (Figure 4-5 1.
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 RQ Frame Unit Removal 7. Slide and remove the Frame Rear Cover (Figure 4-7 d) as illustrated by Arrow. To remove the RQ Frame Unit, proceed as follows: Figure 4-7 RT Frame Unit Removal 3 1.
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 Key Plate Removal 5. Remove the single (1) Screw (Figure 4-17 b). 6. Remove the Flap Home Board (Figure 4-17 c). To remove the Key Plate, proceed as follows: Figure 4-17 Flap Home Board Removal (RT 1.
Section 4 UBA Pro RT/RQ™ Series Banknote Recycler Disassembly/Reassembly 2. Remove the four (4) Screws (Figure 4-23 5. Remove the Rotary Guide (Figure 4-25 d). through Figure 4-25 Front Transport Unit Removal (RT Figure 4-23 Front Transport Unit Removal (RT Figure 4-23 Front Transport Unit Removal (RT Frame Unit) 2 3.
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 3. Separate the Rear Transport Unit (Figure 4-27 a) 3. Remove the Flap Motor Harness Assy. (Figure 4- as illustrated. 30 a). Figure 4-27 Rear Transport Unit Removal (RT Figure 4-30 Flap Motor Harness Assy. Figure 4-27 Rear Transport Unit Removal Figure 4-30 Flap Motor Harness Assy.
Section 4 UBA Pro RT/RQ™ Series Banknote Recycler Disassembly/Reassembly TR Worm Wheel (Twin) Removal 3. Pick up the Shaft Assy. (Figure 4-33 a) as illus- trated by the Arrow , and then remove it in the ① To remove the TR Worm Wheel (Twin) out of the direction indicated by the Arrow ②...
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 Status LED/Collect Button Removal 3. Remove the two (2) Pulley Shaft Assy. (Figure 4- & To remove the Status LED/Collect Button, proceed as follows: Figure 4-41 Timing Belt Removal (RT Rear 1.
Section 4 UBA Pro RT/RQ™ Series Banknote Recycler Disassembly/Reassembly 7. Remove the six (6) Pulleys (Figure 4-44 10. Remove the single (1) Pulley Pin (Figure 4-47 a) and the single (1) the Gear Pulley 2 (Figure 4-47 through Figure 4-44 Timing 11.
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 Flap Home Board Removal 3. Slightly lift up the Quad Board (Figure 4-50 a) to unplug the four (4) Connectors (Figure 4-50 To remove the Flap Home Board out of the RQ through ) as illustrated by each Arrows.
Section 4 UBA Pro RT/RQ™ Series Banknote Recycler Disassembly/Reassembly Front Transport Unit Removal 3. Feed the Harness (Figure 4-58 a) out through the hole (Figure 4-58 b) to remove the Side Frame To remove the Front Transport Unit out of the RQ Assy.
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 Rear Transport Unit Removal Flap Motor Harness Assy. Removal To remove the Rear Transport Unit out of the RQ To remove the Flap Motor Harness Assy. out of the Frame Unit, proceed as follows: RQ Frame Unit, proceed as follows: 1.
Section 4 UBA Pro RT/RQ™ Series Banknote Recycler Disassembly/Reassembly TR Worm Wheel (Twin) Removal Figure 4-67 TR Worm Wheel (Twin) Removal To remove the TR Worm Gear (Twin) out of the RQ Frame Unit, proceed as follows: 1. Remove the two (2) Screws (Figure 4-65 &...
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 TR Worm Gear (Twin) Removal 4. Remove the two (2) Pulley Pins (Figure 4-73 & ) and the two (2) Pulleys (Figure 4-73 & To remove the TR Worm Gear (Twin) out of the RQ Frame Unit, proceed as follows: 1.
Section 4 UBA Pro RT/RQ™ Series Banknote Recycler Disassembly/Reassembly RT/RQ Frame Unit Disassembly In 3. Remove the two (2) Screws (Figure 4-79 & Common 4. Remove the two (2) E-rings (Figure 4-79 & Sponge Roller Assy. Removal (Rear ) and the two (2) Washers (Figure 4-79 &...
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 Timing Belt Removal (Transport Unit) 10. Remove the three (3) E-rings (Figure 4-82 through ) and the three (3) Shafts (Figure 4-82 To remove the Timing Belts (38-S1.5M-335UVE) through out of the Transport Unit, proceed as follows: 11.
Section 4 UBA Pro RT/RQ™ Series Banknote Recycler Disassembly/Reassembly 7. Remove the two (2) Timing Belts (Figure 4-87 3. Remove the single (1) Screw (Figure 4-90 a) to remove the single (1) Side Cover (Figure 4-90 b). & Figure 4-90 Recycler Figure 4-87 Timing Belt Removal (Transport Figure 4-87 Timing Belt Removal (Transport Unit) 4 Recycler Disassembly...
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 Tape Board Removal 5. Remove the two (2) Screws (Figure 4-96 & to remove the two Tape Boards (Figure 4-96 & To remove the Tape Board out of the Recycler, pro- ceed as follows: 1.
Section 4 UBA Pro RT/RQ™ Series Banknote Recycler Disassembly/Reassembly Sponge Roller Assy. Removal (Drum 1 4. Remove the single (1) Spring (Figure 4-102 a). Side) 5. Remove the single (1) E-ring (Figure 4-102 b) and the single (1) Drum Guide RO (Figure 4-102 To remove the Sponge Roller Assy.
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 Rubber Pulley and Drive Roller 2. Pull out the two (2) Tapes (Figure 4-108 & Removal (Drum 1 Side) 3. Peel off the Clip Sticker (Figure 4-108 b). To remove the Rubber Pulley and Drive Roller Figure 4-108 Sole- from the Drum 1 Side, proceed as follows: 1.
Section 4 UBA Pro RT/RQ™ Series Banknote Recycler Disassembly/Reassembly 7. Remove the two (2) E-rings (Figure 4-112 & 12. Remove the single (1) Screw (Figure 4-115 a) to remove the Solenoid (Figure 4-115 b). ), the two (2) Clutch Gears (Figure 4-112 &...
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 3. Push the Bottom Course (Figure 4-118 a) in the 3. Remove the two (2) E-rings (Figure 4-121 & direction indicated by the Arrow. ) and the two (2) Bearings (Figure 4-121 &...
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Section 4 UBA Pro RT/RQ™ Series Banknote Recycler Disassembly/Reassembly 2. Remove the two (2) E-rings (Figure 4-124 & 5. Remove the single (1) Harness Cover (Figure 4- 126 a). ), the two (2) Bobbin Gears (Figure 4-124 & 6. Push the Pin (Figure 4-126 b) to remove the ), the two (2) Parallel Pins (Figure 4-124 &...
Disassembly/Reassembly UBA Pro RT/RQ™ Series Banknote Recycler Section 4 Clear Film and DET Film Removal To remove the Clear Film and the DET Film, pro- ceed as follows: 1. Push the Film Bobbin Assy. (Figure 4-128 a) in the direction indicated by the Arrow to remove the single (1) Parallel Pin (Figure 4-128 b).
UBA Pro RT/RQ™ Series Banknote Recycler S e c t i o n 5 5 WIRING DIAGRAMS This section provides a Wiring Diagram for the This section contains the following information: UBA Pro RT/RQ™ Series Banknote Recycler (RT/ • RT/RQ Wiring Diagram RQ).
UBA Pro RT/RQ™ Series Banknote Recycler S e c t i o n 6 6 CALIBRATION AND TESTING Installation Procedures This section provides Calibration and Performance Testing instructions for the UBA Pro RT/RQ™ Perform the following steps to install the “ JCM Tool Series Banknote Recycler (RT/RQ)....
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing Part 2 - USB Drivers Installation 5. Click the “ Next> ” Screen Button (Figure 6-4 a) when the “ ” Screen Destination Folder USB Drivers need to be installed on the PC before shown in Figure 6-4 appears.
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 JCM Tool Suite Standard Edition To download the Software Program, proceed as follows: Modes 1. Remove electrical power. The following two (2) mode feature types exist in 2. Set the RT/RQ’s DIP Switches to All OFF the “...
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Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing When downloading the Software Program for the 14. When the “ ” Screen re- JCM Downloader Suite first time, the Device Information will not appear appears, click the “ ”...
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 Calibration 8. Select “ ” (Figure 6-22 a). Sensor Adjustment This section provides instructions for performing a Figure 6-22 Sensor Calibration 2 calibration of the Recycler Sensors. NOTE: Refer to the UBA Pro Series Universal Banknote Acceptor Operation and Maintenance Manual for calibrating the Sensors on the UBA Pro Unit.
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing List of the Performance Tests without a 12. The 2 Sensor Calibration items will automati- cally run. List of the UBA Pro Unit Performance Tests Figure 6-25 Sensor Calibration 5 = Done = In-operation = Error...
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 Launch Performance Test Program Status LED Test To launch the Performance Test program, proceed To perform the Status LED Test, proceed as fol- as follows: lows: 1. Remove electrical power. 1.
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing DIP Switch Test RT Transport Performance Tests To perform the DIP Switch Test, proceed as fol- This section provides instructions for conducting a lows: Performance Test Using a PC on the RT Transport side ( Figure 6-27 1.
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 Flapper Motor Operation Time Test (RT Feed Motor Speed Reverse Rotation Test (RT Transport) Transport) To perform the Feed Motor Speed Test in the To perform the Flapper Motor Operation Time Test reverse rotation on the RT Transport side, proceed on the RT Transport side, proceed as follows: as follows:...
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing Note Position Sensor 1-3 Test Note Position Sensor A-C Test To perform the Note Position Sensor 1 through 3 To perform the Note Position Sensor A through C Test on the RT Transport side, proceed as follows: Test on the RT Transport side, proceed as follows: 1.
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 Solenoid Test (RT Transport) Drum 1 Motor Speed Test (RT Transport) To perform the Recycler’s Solenoid Test on the RT To perform the Drum 1 Motor Speed Test on the Transport side, proceed as follows: RT Transport side, proceed as follows: 1.
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing RQ Transport Performance Tests Drum 2 Motor Speed Test (RT Transport) To perform the Drum 2 Motor Speed Test on the This section provides instructions for conducting a RT Transport side, proceed as follows: Performance Test Using a PC on the RQ Transport side ( Figure 6-27...
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 Feed Motor Speed Reverse Rotation Test (RQ Flapper Motor Operation Time Test (RQ Transport) Transport) To perform the Feed Motor Speed Test in the To perform the Flapper Motor Operation Time Test reserve rotation on the RQ Transport side, proceed on the RQ Transport side, proceed as follows: as follows:...
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing Note Position Sensor 4-6 Test Note Position Sensor D-F Test To perform the Note Position Sensor 4 through 6 To perform the Note Position Sensor D through F Test on the RQ Transport side, proceed as follows: Test on the RQ Transport side with a PC, proceed as follows: 1.
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 Solenoid Test (RQ Transport) Drum 1 Motor Speed Test (RQ Transport) To perform the Recycler’s Solenoid Test on the RQ To perform the Drum 1 Motor Speed Test on the Transport side, proceed as follows: RQ Transport side, proceed as follows: 1.
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing Drum 2 Motor Speed Test To perform the Drum 2 Motor Speed Test on the RQ Transport side, proceed as follows: 1. Ensure that the Recycler and Cash Box is prop- erly installed.
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 Performance Test without a PC Figure 6-71 DIP Switches and RT/RQ RT/RQ’s DIP Switches UBA Pro’s DIP Switches The various Performance Tests for the RT Transport (Figure 6-71 a) and the RQ Transport (Figure 6-71 b) can be conducted with a combination of the DIP Switch settings of the UBA Pro Unit and RT/RQ Unit.
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing Communication Test Status LED Test To test the communication between UBA Pro and To test the RT/RQ Unit Status LED’s performance, RT/RQ Unit, proceed as follows: proceed as follows: 1.
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 DIP Switch Test 8. The UBA Pro Green Status LED will turn on when the RT/RQ DIP Switches function properly. To test the RT/RQ Unit DIP Switch’s performance, proceed as follows: Figure 6-85 DIP Green 1.
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing RT Transport Performance Tests 6. Remove the Recycler from the RT Transport. This section provides instructions for conducting a Figure 6-93 Feed Motor Performance Test Without a PC on the RT Transport side (Figure 6-71 a).
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 Feed Motor Reverse Rotation Test 7. To start the Test, set the UBA Pro DIP Switch #8 (Figure 6-100). (RT Transport) To run the Feed Motor Reverse Rotation Test on Figure 6-100 Feed the RT Transport side, proceed as follows: DIP Switch #8 OFF...
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing 4. Apply electrical power. Note Position Sensor 1 - 3 Test 5. Confirm that the Status LED/Collect Button is lit To run the Note Position Sensor 1 - 3 Test on the Green Color and then turns off.
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 7. Remove the Recycler from the RT Transport. 3. Set the DIP Switches of the RT/RQ Unit as below (Figure 6-115). 8. Lift the Front Transport to block Note Position Sensor 1 and 2.
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing Recycler Solenoid Test (RT Transport) Drum 1 Motor Test (RT Transport) To run the Recycler Solenoid on the RT Transport To run the Recycler Solenoid on the RT Transport side, proceed as follows: side, proceed as follows: 1.
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 RQ Transport Performance Tests Drum 2 Motor Test (RT Transport) To run the Recycler Solenoid on the RT Transport This section provides instructions for conducting a side, proceed as follows: Performance Test Without a PC on the RQ Trans- port side (Figure 6-71 b).
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing 6. Remove the Recycler from the RQ Transport. 3. Set the DIP Switches of the RQ Unit as below (Figure 6-137). Figure 6-134 Feed Motor Figure 6-137 Feed DIP Switches #2, #8 ON Figure 6-137 Feed Motor Reverse Rotation Test (RQ Transport) 2 4.
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 Flapper Motor Test (RQ Transport) Figure 6-145 Flapper To run the Flapper Motor Test on the RQ Transport DIP Switch #8 OFF side, proceed as follows: 1. Remove electrical power. 2.
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing Note Position Sensor D - F Test 4. Apply electrical power. (RQ Transport) 5. Confirm that the Status LED/Collect Button is lit Green Color and then turns off. To run the Note Position Sensor D - F Test on the NOTE: Wait for the Status LED to turn off RQ Transport side, proceed as follows:...
Calibration and Testing UBA Pro RT/RQ™ Series Banknote Recycler Section 6 7. Remove the Recycler from the RQ Transport to Figure 6-159 Recycle Sole- block the Note Position Sensor D through F. Figure 6-156 Note Position Green Figure 6-159 Recycle Solenoid Test (RQ Transport) 3 6.
Section 6 UBA Pro RT/RQ™ Series Banknote Recycler Calibration and Testing 4. Apply electrical power. 4. Apply electrical power. 5. Confirm that the Status LED/Collect Button is lit 5. Confirm that the Status LED/Collect Button is lit Green Color and then turns off. Green Color and then turns off.
UBA Pro RT/RQ™ Series Banknote Recycler S e c t i o n 7 7 EXPLODED VIEWS & PARTS LISTS • This section provides product exploded views and RT (Twin) Frame Unit (for RT and RQ) parts lists for the UBA Pro RT/RQ™ Series •...
Section 7 UBA Pro RT/RQ™ Series Banknote Recycler Exploded Views & Parts Lists RT Entire Unit Parts List Table 7-1 RT Entire Unit Parts List EDP No. Description Remark 274705 RT (RC-Twin) Rear Cover 091531 M2.6×6_P4 Pan Head W Washer 148186 2.6X6 Flat Head P-TITE, Black, Iron/Chromium (III) 281971...
Section 7 UBA Pro RT/RQ™ Series Banknote Recycler Exploded Views & Parts Lists RQ Entire Unit Parts List Table 7-2 RQ Entire Unit Parts List EDP No. Description Remark 274705 RT (RC-Twin) Rear Cover 274767 Frame-Rear-Cover-Q_PT 091531 M2.6×6_P4 Pan Head W Washer 2.6×8 Binding Head P-TITE Screw (Phillips, Self- 056165 Tapping), Iron/Chromium(III)
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 RT (Twin) Frame Unit (for RT and RQ) Exploded View 1 Figure 7-3 RT (Twin) Frame Unit (for RT and Figure 7-3 RT (Twin) Frame Unit (for RT and RQ) Exploded View 1 RT (Twin) Frame Unit (for RT and RQ) Parts List 1 Table 7-3 RT (Twin) Frame Unit (for RT and RQ) Parts List 1 No.
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 RT (Twin) Frame Unit (for RT and RQ) Parts List 2 Table 7-4 RT (Twin) Frame Unit (for RT and RQ) Parts List 2 No. EDP No. Description Remark 265780...
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 RT (Twin) Frame Unit (for RT and RQ) Parts List 3 Table 7-5 RT (Twin) Frame Unit (for RT and RQ) Parts List 3 EDP No. Description Remark 274716 Rotary-G Gear Cover...
Section 7 UBA Pro RT/RQ™ Series Banknote Recycler Exploded Views & Parts Lists RT (Twin) Frame Unit (for RT and RQ) Exploded View 4 Figure 7-6 RT (Twin) Frame Unit (for RT and Figure 7-6 RT (Twin) Frame Unit (for RT and RQ) Exploded View 4 RT (Twin) Frame Unit (for RT and RQ) Parts List 4 Table 7-6 RT (Twin) Frame Unit (for RT and RQ) Parts List 4 EDP No.
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 RT (Twin) Frame Unit (for RT and RQ) Exploded View 5 Figure 7-7 RT (Twin) Frame Unit (for RT and Figure 7-7 RT (Twin) Frame Unit (for RT and RQ) Exploded View 5 RT (Twin) Frame Unit (for RT and RQ) Parts List 5 Table 7-7 RT (Twin) Frame Unit (for RT and RQ) Parts List 5 EDP No.
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 RT (Twin) Frame Unit (for RT and RQ) Parts List 6 Table 7-8 RT (Twin) Frame Unit (for RT and RQ) Parts List 6 EDP No. Description Remark 274725 F-LED Cover...
Section 7 UBA Pro RT/RQ™ Series Banknote Recycler Exploded Views & Parts Lists RT (Twin) Frame Unit (for RT and RQ) Exploded View 7 Figure 7-9 RT (Twin) Frame Unit (for RT and Figure 7-9 RT (Twin) Frame Unit (for RT and RQ) Exploded View 7 RT (Twin) Frame Unit (for RT and RQ) Parts List 7 Table 7-9 RT (Twin) Frame Unit (for RT and RQ) Parts List 7 EDP No.
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 RT (Twin) Frame Unit (for RT and RQ) Exploded View 8 Figure 7-10 RT (Twin) Frame Unit (for RT and Figure 7-10 RT (Twin) Frame Unit (for RT and RQ) Exploded View 8 RT (Twin) Frame Unit (for RT and RQ) Parts List 8 Table 7-10 RT (Twin) Frame Unit (for RT and RQ) Parts List 8 EDP No.
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 RQ (Quad) Frame Unit Parts List 4 Table 7-14 RQ (Quad) Frame Unit Parts List 4 EDP No. Description Remark 1301 275444 Flapper Motor Harness Assy. (4115-3640-03-001) 1302 274552 Bearing (Anti-Environment Stress Cracking)
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 Front Transport Unit Exploded View 1 Figure 7-16 Front Transport Unit Exploded 1505 1510 1501 1508 1507 1502 1503 1507 1508 1506 1509 1504 1509 1506 1504 Figure 7-16 Front Transport Unit Exploded View 1 Front Transport Unit Parts List 1 Table 7-16 Front Transport Unit Parts List 1...
Section 7 UBA Pro RT/RQ™ Series Banknote Recycler Exploded Views & Parts Lists Front Transport Unit Exploded View 2 Figure 7-17 Front Transport Unit Exploded 1603 1603 1604 1605 1607 1601 1601 1602 1602 1603 1603 1606 1606 1602 1602 1606 1606 1603...
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 Transport Unit Parts List 2 Table 7-19 Transport Unit Parts List 2 EDP No. Description Remark 1801 274543 Timing Belt (38-S1.5M-335UVE) 1802 091168 PULLEY D*R 1803 274684 Guide-L PU-Beam A 1804 274752...
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 Rear Transport Unit for RT Frame Unit Exploded View 1 Figure 7-21 Rear Transport Unit for RT Frame 2007 2007 2001 2002 2002 2008 2008 2003 2003 2006 2004 2004...
Section 7 UBA Pro RT/RQ™ Series Banknote Recycler Exploded Views & Parts Lists Rear Transport Unit for RT Frame Unit Exploded View 2 Figure 7-22 Rear Transport Unit for RT Frame 2101 2102 2113 2111 2102 2114 2101 2113 2112 2103 2104 2105...
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 Rear Transport Unit for RT Frame Unit Parts List 2 Table 7-22 Rear Transport Unit for RT Frame Unit Parts List 2 EDP No. Description Remark 2101 274738 Idler Pulley Shaft 2102...
Section 7 UBA Pro RT/RQ™ Series Banknote Recycler Exploded Views & Parts Lists Rear Transport Unit for RT Frame Unit Exploded View 3 Figure 7-23 Rear Transport Unit for RT Frame 2201 2204 2202 2203 2201 2202 2213 2212 2213 2205 2206 2206...
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 Rear Transport Unit for RT Frame Unit Parts List 3 Table 7-23 Rear Transport Unit for RT Frame Unit Parts List 3 EDP No. Description Remark 2201 274735 Roller BLT 2202...
Section 7 UBA Pro RT/RQ™ Series Banknote Recycler Exploded Views & Parts Lists Rear Transport Unit for RQ Frame Unit Exploded View 1 Figure 7-24 Rear Transport Unit for RQ Frame 2312 2308 2306 2313 2308 2313 2306 2307 2307 2307 2307 2303...
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 Rear Transport Unit for RQ Frame Unit Parts List 1 Table 7-24 Rear Transport Unit for RQ Frame Unit Parts List 1 EDP No. Description Remark 2301 269212 Bearing (Anti-Environment Stress Cracking) 2302...
Section 7 UBA Pro RT/RQ™ Series Banknote Recycler Exploded Views & Parts Lists Rear Transport Unit for RQ Frame Unit Exploded View 2 Figure 7-25 Rear Transport Unit for RQ Frame 2401 2420 2402 2403 2406 2405 2405 2404 2423 2421 2423 2410...
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 Rear Transport Unit for RQ Frame Unit Parts List 2 Table 7-25 Rear Transport Unit for RQ Frame Unit Parts List 2 EDP No. Description Remark 2401 234695 TR MOTOR PINION GEAR 2402...
Section 7 UBA Pro RT/RQ™ Series Banknote Recycler Exploded Views & Parts Lists Rear Transport Unit for RQ Frame Unit Exploded View 3 Figure 7-26 Rear Transport Unit for RQ Frame 2511 2501 2512 2502 2502 2503 2504 2505 2508 2506 2507 2509...
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 Rear Transport Unit for RQ Frame Unit Parts List 3 Table 7-26 Rear Transport Unit for RQ Frame Unit Parts List 3 EDP No. Description Remark 2501 274714 Light Guide Cover 2502...
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 Recycler Parts List 5 Table 7-31 Recycler Parts List5 EDP No. Description Remark 3001 216063 FILM SET CLIP 3002 274833 WU (Recycler) Pay-Out SH 3003 144584 BEARING 3004 144591 CLUTCH GEAR...
Exploded Views & Parts Lists UBA Pro RT/RQ™ Series Banknote Recycler Section 7 Large Box (800 Notes) Frame Parts List Table 7-40 Large Box (800 Notes) Frame Parts List EDP No. Description Remark 3901 274783 Box Rail A 3902 274784 Box Rail B 3903 102984...
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UBA Pro RT/RQ™ Series Banknote Recycler S e c t i o n 8 8 INDEX Banknote Jam RT/RQ clearing a ...2-11 UBA Pro RT/RQ Series Banknote Recycler ...1-1, 2-1, 4-1, 5-1, 6-1, 7-1, A-1 acronym for a Cleaning Safety methods of, and equipment required for ...2-15 Communications pictographs indicating...
UBA Pro RT/RQ™ Series Banknote Recycler A p p e n d i x A A TROUBLESHOOTING Troubleshooting Overview This section provides Troubleshooting instructions for the UBA Pro RT/RQ™ Series Banknote Recy- This product allows the Operator to perform fault cler (RT/RQ).
Appendix A UBA Pro RT/RQ™ Series Banknote Recycler Troubleshooting Table A-1 LED Error Codes (Continued) Error occurred when... OFF: Error in the UBA Pro Unit Blue: After dispensed (After PAY VALID) Green: In Stand-by Yellow: Accepting (Before VEND VALID) Downloading Software Red: After accepted (After VEND VALID) Magenta: Collecting White: Powering up...
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Troubleshooting UBA Pro RT/RQ™ Series Banknote Recycler Appendix A Table A-1 LED Error Codes (Continued) Error occurred when... OFF: Error in the UBA Pro Unit Blue: After dispensed (After PAY VALID) Green: In Stand-by Yellow: Accepting (Before VEND VALID) Downloading Software Red: After accepted (After VEND VALID) Magenta: Collecting White: Powering up...
Appendix A UBA Pro RT/RQ™ Series Banknote Recycler Troubleshooting Maintenance Equipment This portion provides product information for the RT/RQ Unit. Maintenance Equipment Figure A-1 Maintenance Equipment Require- ments Figure A-1 Maintenance Equipment Requirements Table A-2 Additional Maintenance Equipment Parts List Ltr.
UBA Pro RT/RQ™ Series Banknote Recycler A p p e n d i x B B GLOSSARY Acceptor a device used to validate and accept Banknotes, then communicate the acceptance re- sults to Host Machine... 1-1 Anti-Pullback Mechanism a mechanism (optical, mechanical, or a combination of both designed) to prevent the unauthorized retrieving of Banknotes from a Cash Box...
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Appendix B UBA Pro RT/RQ™ Series Banknote Recycler Glossary Photo-Coupler Isolation a method of increasing safety to both the equipment and personnel by isolating and routing transmitted data signals via Light Emitting Diode (LED) and Photosensitive Transistor combination circuit in various electronic equipment devices... 1-8 Pictograph small internationally recognized safety and attention symbols placed to the left of Notes, Cautions and Warnings throughout a JCM Maintenance Manual...