Table Of Contents - HEIDENHAIN iTNC 530 Service Manual

Contents
1 Using the Service Manual ..................................................................................................... 5
2 Integral Monitoring System.................................................................................................. 7
3 Errors and Error Analysis on the Machine or Control ...................................................... 89
4 Reserved ............................................................................................................................... 91
5 Overview of Components ................................................................................................... 93
6 Important Features of HEIDENHAIN Components ........................................................... 97
7 Connector Designation and Layout.................................................................................. 103
July 2002
1.1 General ............................................................................................................................ 5
1.2 Safety Precautions........................................................................................................... 6
2.1 Introduction ..................................................................................................................... 7
2.2 Monitoring Functions....................................................................................................... 8
2.2.1 Position monitoring ................................................................................................ 8
2.2.2 Nominal speed value monitoring ........................................................................... 9
2.2.3 Movement monitoring ........................................................................................... 9
2.2.4 Standstill monitoring ............................................................................................ 10
2.2.5 Positioning window ............................................................................................. 10
2.2.6 Monitoring of the power supply unit ................................................................... 12
2.2.7 Temperature monitoring ...................................................................................... 13
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2.2.8 I t monitoring ....................................................................................................... 14
2.2.9 Read actual utilization of drive motors ................................................................. 15
2.2.10 Status of HEIDENHAIN inverters ....................................................................... 15
2.2.11 EMERGENCY STOP monitoring ........................................................................ 15
2.3 Error Messages ............................................................................................................. 17
2.4 Log................................................................................................................................. 85
3.1 Overview ....................................................................................................................... 89
4.1 ....................................................................................................................................... 91
5.1 Standard Components................................................................................................... 93
5.2 Accessories ................................................................................................................... 96
6.1 Hardware Identification ................................................................................................. 97
6.2 Display of System Information .................................................................................... 100
7.1 MC and CC .................................................................................................................. 103
7.1.1 Designation and position of connectors ............................................................ 103
7.1.2 Pin layouts ......................................................................................................... 105
7.2 PLC Expansion Boards ................................................................................................ 125
7.2.1 Designation and position of connectors ............................................................ 125
7.2.2 Pin layouts ......................................................................................................... 127
7.3 iTNC Operating Panel ................................................................................................. 133
7.3.1 Designation and position of connectors ............................................................ 133
7.3.2 Pin layouts ......................................................................................................... 133
7.4 Visual Display Units ..................................................................................................... 135
7.4.1 BF 120 .............................................................................................................. 135
7.4.2 BF 150 .............................................................................................................. 138
7.5 Interface Card for Simodrive 611D .............................................................................. 140
7.5.1 Interface card Id.Nr. 324 955-xx ........................................................................ 140
7.5.2 Interface card Id.Nr. 31 437-xx .......................................................................... 141
7.5.3 Interface card Id.Nr. 324 952-1x ........................................................................ 142
7.5.4 Interface card Id.Nr. 324 952-0x ........................................................................ 143
7.6 Machine Operating Panel ........................................................................................... 144
7.6.1 MB 420 .............................................................................................................. 144
7.7 Handwheels................................................................................................................. 146
7.7.1 HR 130 (Panel-mounted handwheel) ................................................................. 146
7.7.2 HR 410 (Portable handwheel) ............................................................................ 147
7.7.3 HRA 110 (Multi-axis handwheel) ....................................................................... 149
HEIDENHAIN Service Manual iTNC 530