Toyota 7BPUE15 Service Manual page 54

Toyota Orderpicker Model
Hardware
Forks
Hydraulic Hoses
Hydraulic Reservoir
Lift Chains
Lights
Lubrication
Mast
00700-CL222-05, 1 5
Service Manual
Check the tightness of all wire and cable connections. This
can be done by trying to move the connection with your
hand.
Check for loose hardware for major truck components (steer
motor, brake assembly, drive motor and drive unit, hydraulic
assembly to tractor frame, electronic assemblies and
hardware.)
Inspect the forks for unauthorized modifications, bends,
cracks or wear.
If any of the imperfections above are found,
replace the fork immediately.
Inspect the hydraulic hose and tubing for leaks, nicks, cuts,
chafing and bulges. Replace defective hoses a s soon a s
possible.
Inspect all fittings for leaks. Repair any leaks immediately.
Check for proper fluid level and the proper fluid for the
working environment.
Check for proper adjustment of the chains. Inspect chain
anchors and pivot rocker.
Inspect the chains for excessive stretch or wear. There is a
tool available to determine when lift chains must be
replaced.
Check operation.
Apply grease to both fittings on the drive unit.
Apply grease to load wheels.
Wipe off old grease on the mast uprights and apply new
grease. This will prevent damage from contamination in the
grease.
Coat any chains with a film of spray lubricant to keep chains
from rusting and wearing prematurely.
Visually inspect the mast rails for abnormal wear.
Inspect the inside of the main frame for wear.
2005
March
4.
Section Planned Maintenance
Page 7-94
Page 7-60
Page 7-76,
Page 7-9
Page 7-93
Page 7-76,
Page 7-9
Page 7-93
Page 7-73
2
Interval
1 or
1 or