Battery Exterior Cleaning; Battery Installation; Inspect Battery Rollers; Replace Battery Rollers - Toyota 7BPUE15 Service Manual

Toyota Orderpicker Model 7BPUE 15 Service Manual
Electrical Components
6. Remove battery with replacement device.
Figure 7-40. Installed Battery with Spacer

Battery Installation

1. Load a fully charged and tested battery on
replacement device.
2. Position replacement device with lift truck
battery compartment according to
replacement device manufacturer's
recommendation.
3. Install battery in compartment. Make sure
battery moves no more than 1
mm) in compartment. Adjust spacer if
necessary. See Figure 7-40.
4. Install battery gate. See Figure 7-40.
5.
Move lifting device from area.
6. Connect battery connector, turn key
switch ON and test truck operation.
Figure 7-4 1 . Battery Rollers
00700-CL222-05, 1 5 March 2005

Inspect Battery Rollers

Make sure the battery rollers turn freely. Clean
off any electrolyte with a solution of 1 lb. (.45
kg) of baking soda added to 0.5 gal. (1.9 liters)
of hot water. See Figure 7-4 1.

Replace Battery Rollers

Lift the damaged roller from its slot and replace
with a new one. See Figure 7-4 1.

Battery Exterior Cleaning

1. Read, understand, and follow procedures,
recommendations and specifications in the
battery and battery charger
manufacturer's manuals.
inch (13
2. Wear personal protective equipment. See
"Battery Safety" on page 2-6.
3. Turn the key switch OFF and disconnect
the battery connector. Remove the battery
from the lift truck.
Inspect the battery cables to make sure
they are not frayed or loose. Inspect the
battery connector to ensure there is no
foreign material inside the connector.
Section 7. Component Procedures
Battery Procedures