Outer Mast; Mast Stop - Toyota 7BPUE15 Service Manual

Toyota Orderpicker Model 7BPUE 15 Service Manual
Mast Section

Outer Mast

Use extreme care whenever the truck is
jacked up. Never block the truck
between the mast and the floor. Keep
hands and feet clear from vehicle while
jacking the truck. After the truck is
jacked, place solid blocks beneath it to
support it. DO NOT rely on the jack
alone to support the truck. See "Jacking
2- 1 1.
Safety" on page
Removal
1. Remove operator platform. See
"Three-Stage Carriage" on page 7-74.
2. Remove inner mast. See "Inner Mast" on
page 7-78.
3. Remove both pulleys with cables. See
Figure 7- 128.
Figure 7- 128. Outer mast, Installed
4. Remove bolt from top of each piston.
5.
Remove stops from outside, top of main
frame. See Figure 7- 128.
00700-CL222-05, 1 5 March 2005
Mast Frame
in
Section 7. Component Procedures
6. Remove top bearing on main frame.
7. With a suitable hoist, remove outer mast.
See Figure 7- 128.
Installation
1. With a suitable hoist, lower outer mast
into main frame.
2. Install top roller bearings.
3. Install stops to outside, top of main frame.
4. Install pulleys.
5. Install inner mast. See "Inner Mast" on
page 7-78.
6. Install operator platform. See "Three-Stage
Carriage" on page 7-74.
7. Before returning truck to service, check
mast movement and adjust as necessary.
See "Adjustment" on page 7-8 1.
Adjustment
Anytime you replace the outer mast, you must
adjust mast stop to make sure the mast hits the
stops evenly. See Figure 7- 129.
Figure 7- 129. Mast Stop
Outer Mast