Lift Pump And Motor; Pump And Motor Connection; Pump Location - Toyota 7BPUE15 Service Manual

Section 7. Component Procedures

Lift Pump and Motor

and
Pump
Lift
Figure 7-92. Pump Location
Replace
1. Remove top and tractor covers.
2. Turn key switch OFF and disconnect
battery.
N : In the next steps you will need a 5 gallon
OTE
(19 liter) capacity container.
3. Drain hydraulic fluid. See "Hydraulic
Fluid" on page 7-60.
N : Make sure hoses are disconnected from
OTE
4. Remove the two mounting bolts securing
the lift pump to the lift motor. See
Figure 7-93.
5. Carefully separate the pump from the
motor, taking care not to damage the
toothed spline.
Toyota Orderpicker Model 7BPUE 15 Service Manual
Motor
6. Remove and replace both hydraulic fittings
on the lift pump.
Figure 7-93. Pump and Motor Connection
7. Apply molybdenum anti-seize compound
surfaces of the lift motor spline and pump.
8. Carefully mate the new lift pump spline to
the lift motor and attach the lift pump to
the lift motor with the two mounting bolts.
9. Replace the filter on the manifold. See
Figure 7-92.
10. Connect hoses.
11. Insert drain plug in drain hose and fill the
hydraulic reservoir with new fluid.
12. Connect power and test lift functions
before returning truck to service.
13. Bleed the hydraulic system a s necessary.
14. Install tractor covers.
00700-CL222-05, 1 5 March 2005
H y draulic Components