Toyota 7BPUE15 Service Manual page 246

Toyota Orderpicker Model 7BPUE 15 Service Manual
Mast Section
11. Remove both chain pulleys from top of
cylinder. See Figure 7- 132.
7- 132. Top of
Figure Mast, Outside
12. Remove stop from top of mast. See
Figure 7- 133.
7-1 33. Top of
Figure Mast, Inside
13. Attach hoist and remove operator
platform.
Installation
1. With suitable hoist, lower bottom bearings
on carriage into channel on mast.
2. Make sure there are sufficient shims to
prevent side play. See "Mast Bearings" on
page 7-85.
3. Make sure the two switches a t bottom of
carriage are riding their switch rail
properly. See Figure 7- 1 14.
00700-CL222-05, 1 5 March 2005
Section 7. Component Procedures
4. Install stop a t top of mast. See
Figure 7- 133.
5. Install chain pulleys to top of piston. See
Figure 7- 132.
6. Feed chains over the pulleys and connect
chain anchors. See Figure 7- 13 1.
7. Feed over-the-mast cable through raceway
and into operator console. Connect cable
ties where necessary.
8. Install finger guard.
9. Feed over-the-mast cable through back of
carriage to carriage manager and connect
to JPC8 and JPC9.
10. Install operator console cover.
1 1. Install carriage plate.
12. Lift and lower platform fullv, and check
functions of lift system. ~ o o k for:
Oil leaks
Cables on pulleys
Switch actuation
Unusual bearing noise
Two-Stage Carriage