Toyota Orderpicker Model 7BPUE 15 Service Manual
Drive and Brake
Wheel
Drive
7-30.
Figure
Drive Wheel Mounting Bolts
Removal
1. Turn steering wheel all the way to the right
so you can access drive wheel mounting
bolts. See Figure 7-30.
2. Turn key switch OFF and disconnect
battery connector.
Use extreme care whenever the truck is
jacked up. Never block the truck
between the mast and the floor. Keep
hands and feet clear from vehicle while
jacking the truck. After the truck is
jacked, place solid blocks beneath it to
support it. DO NOT rely on the jack
alone to support the truck. For details,
see "Jacking Safety" on page
3. Jack and block truck under tractor frame.
See "Tractor" on page 2- 11.
4. Remove bumper plate.
5. Remove drive wheel mounting bolts. See
Figure 7-30.
6. Remove drive wheel.
Installation
1. Install drive wheel on drive wheel shaft.
00700-CL222-05, 1 5 March 2005
2. Install drive wheel mounting bolts. Torque
to 100 ft. lbs. (135.7 Nm).
3. Install bumper plate.
4. Remove block and lower tractor with jack.
5. Connect power and test operation before
returning truck to service.
Drive Tire Replacement
Any misalignment of the tire and hub
while the tire is being pressed onto the
hub can damage the hub. For this
reason, chamfers are provided on the
outside edge of the hub and on the end
of the insiae diameter of the tire's metal
insert. The chamfers help to center the
hub and tire during the pressing
operations and reduce the possibility of
misalignment. T o prevent damage, the
hub must be installed on the circular
ram with its chamfered side up.
I I
2-1 1.
7-3 1 .
Figure
1. Check inside surface of metal insert on
new tire. Use sandpaper to remove any
scaling or rust. Clean inside of metal
insert and lubricate it with a soap
solution.
2. Place circular ram on the press table. See
Figure 7-3 1. The length of ram must be
Section 7. Component Procedures
Outside
Circular
Drive Tire lnstallation
Drive Wheel
Hub
of
Assembl
Tire
y
Ram
Table
Press