Forks; Installing Forks And Shims; Snap Ring, Pivot Pi N And Mounting Block - Toyota 7BPUE15 Service Manual

Section 7. Component Procedures

Forks

Forks
Remove
1. Raise operator platform high enough to
reach bottom of forks.
2. Block operator platform with 4
10 cm) upright block.
3. Secure fork to hoist using a suitable strap
or chain.
4. Remove one socket head cap screw from
underneath fork a t tractor end. See
Figure 7- 142.
5. Remove snap ring from pivot pin in
mounting block of fork.
Figure 7- 143. Snap Ring, Pivot Pi n and Mounting Block
The fork will drop in step 6. It weighs
approximately 150 Ib. (68 kg).
6. Drive out pivot pin. The fork, washers or
shim will drop. See Figure 7- 143.
7. Replace damaged fork.
Toyota Orderpicker Model 7BPUE 15 Service Manual
Install
1. Hold new fork in place underneath
operator platform.
x
4" (10 x
Figure 7- 144. Installing Forks and Shims
2. Install pivot pin through fork.
N : Always use new snap rings when
O TE
3. Install new snap ring in pivot pin. See
Figure 7- 143.
4. Install correct amount of washers or shim
a t back side of fork to maintain a level
fork. See Figure 7- 144.
5.
Install socket head cap screw a t tractor
end of fork.
6. Remove block from operator platform.
7. Lower operator platform to floor and make
sure forks are level. If forks are not level,
add more shim to fork.
assembling components.
00700-CL222-05, 1 5 March 2005
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