Brake Friction Plate (Rotor); Disassembling The Brake - Toyota 7BPUE15 Service Manual

Section 7. Component Procedures
Brake
plate may drag.
7-34.
Figure Brake Assembl
Various shims and spacers are available for
adjusting the air gap.
Adjustments can be made without removing the
brake coil assembly from the truck.
Shims and spacers should be added or removed
equally at each of the three assembly screws.
See Figure 7-34.
The air gap should be uniform [within 0.005
inch (0.127 mm)] when measured at various
points around the brake.
When the correct air gap is obtained, torque the
assembly screws to 9 ft. lbs. (12 Nm).
y Components
Toyota Orderpicker Model 7BPUE 15 Service Manual

Brake Friction Plate (Rotor)

Replace the brake friction plate if the thickness
is less than 0.236 inch (6 mm). See Figure 7-34.
7-35.
Figure

Disassembling the Brake

Disassembly
1. Remove assembly screws (3) from brake.
See Figure 7-35.
N : Keep track of the number and thickness
O TE
of shims under each spacer.
2. Lift coil assembly off friction plate.
3. Remove old friction plate.
Inspection
Check the mounting plate and the brake coil
assembly for signs of wear. If either part has
severe gouging or wear exceeding 0.010 inch
(0.25 mm), replace the brake.
00700-CL222-05, 1 5 March 2005
Drive and Brake