Anti-Rotate Tab; Horn Switch Removal - Toyota 7BPUE15 Service Manual

Section 7. Component Procedures
Control Handle
should be located in the slot furthest
from the pin in the pot bracket.
4. Remove the lift/lower pot and bracket
from the cover. See Figure 7- 19.
7- 19.
Figure

Anti-Rotate Tab

5. Carefully pry the horn switch from the
cover using a small screwdriver. See
Figure 7-20.
Figure 7 - 2 0 .

Horn Switch Removal

N : The button, pin, and spring can easily
O TE
slide apart. Identify the proper position
of these components before
disassembly.
6. If replacing the lift/lower pot, carefully
remove heat shrink tubing from the
terminals. Identify the wires so they can
be installed in the same location on the
new pot.
Toyota Orderpicker Model 7BPUE 15 Service Manual
7. Carefully unsolder the harness wires from
Assembly
1. Carefully solder harness wires to the
,
Tab
5. Make sure all wires are routed properly.
Figure 7 - 2
6. Install the cover onto the handle assembly
7. Install a fiber washer and lift/lower spring
the lift/lower pot.
proper terminals on the new lift/lower pot.
Refer to "Hand Soldering Procedures" on
page 7-22.
Install horn switch assembly into the
handle cover by snapping the pin into the
plastic detents.
Slide lift/lower pot bracket onto the shaft.
Make sure the anti-rotation tab is inserted
into the proper slot on the bracket. See
Figure 7- 19.
Press the lift/lower pot and bracket into
the handle cover. Make sure the key on the
bracket engages the keyway in the handle
cover.
Tuck the common ground wire into handle
between the bottom of the potentiometer
and the screw boss to prevent the wire
from being pinched or interfering with the
horn button. See Figure 7-2 1.
1 .
Control Handle W i r e Routing
with the three socket head cap screws.
Torque to 15-20 in. lb. (1.7-2.25 N*m).
(lightly greased with P/N 00590-04836-7 1)
on the liftllower pot shaft. Install the
00700-CL222-05, 1 5 March 2005