Manual Design - Toyota 7BPUE15 Service Manual

Section 1 . How to Use This Manual

Manual Design

Manual Design
This Service Manual is designed with the
following objectives in mind:
Provide technical coverage for expected
levels of user expertise.
Anticipate your needs and reduce your
decisions regarding maintenance.
Reduce page flipping through a "one-stop
shopping" approach.
The two-line running page header a t the top of
each page tells you:
Name of the manual
(Orderpicker Model
Manual)
Current Chapter Title
Current topic
We suggest turning to the START page first
when you use this manual.
The START page asks a few simple questions to
guide you to the proper chapter.
How to Use This Manual explains the
manual format and design and contains
the Table of Contents and START page.
Safety explains warning and caution
notes, general safety rules and safety rules
for batteries, static, jacking, and welding.
Systems Overview includes truck
dimensions and specifications.
Planned Maintenance outlines the
recommended schedule of preventive
services to keep your truck working most
efficiently.
Troubleshooting is a set of "decision-tree"
charts designed to take you from a
symptom to a specific sequence of tests in
order to isolate a failing component.
The START TROUBLESHOOTING
chart (on Page 5-27) will guide you to
the individual troubleshooting
symptom chart you need.
Toyota Orderpicker Model 7BPUE15 Service Manual
Service
Once you're familiar with the symptoms
listed, you may instead simply find the
symptom chart from the
Troubleshooting Flowcharts
(Page 5-27).
When you complete a troubleshooting
procedure, be sure to follow the steps in
End of Troubleshooting Chart END-1
(Page 5-28).
Codes and Tests lists the electrical fault
codes and procedures for running
firmware electrical tests.
Component Procedures gives
step-by-step procedures for testing,
removal, installation, and adjustment of
individual truck components. Components
are grouped by truck system.
To find a component procedure, you may
use one of three methods:
Look u p the component name in the
List of Component Procedures
(Page 7- 1).
Find the component in the Component
Locator Photos (Page 7-5).
Look u p the component name in the
Service Manual Index (Page
Theory of Operations explains signal flow
within hydraulic and electrical schematics
for various conditions of truck operation.
Appendix contains reference information
such a s torque values, lubrication
specifications, and system schematics.
Index lists subjects alphabetically.
00700-CL222-05, 1 5 March 2005
I-