Page 1 Industrial Electric Drives Linear Motion and Service Mobile Hydraulics and Controls Assembly Technologies Pneumatics Automation Hydraulics Rexroth IndraControl VCP 20 Rexroth EcoDrive Cs R911295758 Edition 02 Drives Project Planning Manual...
Page 2 About this Documentation Rexroth EcoDrive Cs Drives Rexroth EcoDrive Cs Title Drives Project Planning Manual Type of Documentation DOK-ECODR3-DKC**.3-CS*-PR02-EN-P Document Typecode • Document Number 120-1000-B344-02 Internal File Reference This documentation describes … Purpose of Documentation • planning the mechanical control cabinet construction •...
Page 3: Table Of Contents
Rexroth EcoDrive Cs Drives Contents Contents Introduction to the System Rexroth EcoDrive Cs Drive System....................1-1 Rexroth EcoDrive Cs Device Range .................... 1-2 Individual Components ......................1-2 Configuration ........................... 1-2 Drive Controller – Motor Combinations ..................1-4 Type Codes ..........................1-5 Drive Controllers with Analog/Parallel Interface ..............
Page 4 Contents Rexroth EcoDrive Cs Drives DKC10.3-004 (100 W), DKC10.3-008 (200 W) and DKC10.3-012 (400 W) Drive Controllers – Basic Devices..................... 4-4 DKC10.3-018 (750 W) Drive Controller – Basic Device ............4-5 Mass and Materials........................4-6 Ambient and Operating Conditions....................4-7 Electrical Data..........................
Page 5 Rexroth EcoDrive Cs Drives Contents Inrush Current Impulse ......................6-6 Computing Phase Current on the Mains ................. 6-9 Mains Connection with Phase Currents of More than 25 A........... 6-11 Mains Connection with Phase Currents of Less than 25 A ........... 6-12 Selecting Q1 Fuse and K1 Contactor ..................
Page 6 Contents Rexroth EcoDrive Cs Drives Technical Data........................8-15 MSM030C ........................... 8-17 Dimensions ..........................8-17 Key............................8-18 Cables at the Motor ....................... 8-18 Technical Data........................8-19 MSM040B ........................... 8-21 Dimensions ..........................8-21 Key............................8-22 Cables at the Motor ....................... 8-22 Technical Data........................8-23 Application Instructions.......................
Page 7 Rexroth EcoDrive Cs Drives Contents SUP-E03-DKC*CS-BATTRY ....................10-12 SUP-E04-DKC*CS-ENCODR (Encoder Adapter) ............... 10-13 SUP-E05-DKC*CS-SURGEP ....................10-19 SUP-E06-DKC*CS-CONSIG ....................10-21 10.3 Braking Resistor ........................10-23 Notes ........................... 10-23 Identification......................... 10-23 Mechanical Data ........................10-24 Electrical Data........................10-25 10.4 DC24V NTM power supplies ....................10-26 Application recommendations .....................
Page 8 Contents Rexroth EcoDrive Cs Drives DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 9: Introduction To The System
Introduction to the System Rexroth EcoDrive Cs Drive System Rexroth EcoDrive Cs is a new generation of system-compatible AC servo drives in the lower power range of 100 to 750 W. The drive controllers and motors have a specifically compact design.
Page 10: Rexroth Ecodrive Cs Device Range
PROFIBUS-DP CANopen DKC05.3-0xx DKC10.3-0xx ECM01.1-CN01 DeviceNet DKC06.3-0xx DKC10.3-0xx ECM01.1-DN01 digital I/Os DKC10.3-0xx DKC10.3-0xx ECM01.1-NNNN DeviceNet with DKC16.3-0xx DKC10.3-0xx ECM01.1-DN02 sealed micro-style connector Fig. 1-1: Device configurations for Rexroth EcoDrive Cs Note: Mounting a master communication card: see chapter 5.3. DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 11 Rexroth EcoDrive Cs Drives Introduction to the System device types master communication card DKC01.3 DKC02.3 DKC10.3 Profibus; CanOpen; DeviceNet analog/ SERCOS basic device parallel DKC10.3 PB01 DKC10.3 CN01 DKC10.3 DN01 DKC10.3 DN02 analog/ parallel parallel DKC02.3-xxx DKC01.3-xxx DKC10.3-xxx DKC03.3-xxx DKC05.3-xxx DKC06.3-xxx...
Page 12: Drive Controller - Motor Combinations
Introduction to the System Rexroth EcoDrive Cs Drives Drive Controller – Motor Combinations Note: The individual drive controllers may only be operated with the respective motors. Drive controller Motor Properties (motor) MSM020B-0300-NN-C0-CG0 100 W: incremental, plain shaft, without brake MSM020B-0300-NN-C0-CG1...
Page 13: Type Codes
Rexroth EcoDrive Cs Drives Introduction to the System Type Codes Note: The following figures illustrate the basic structure of the type codes. Your sales representative will help you with the current status of available versions. Drive Controllers with Analog/Parallel Interface Abbrev.
Page 14: Drive Controllers With Sercos Interface
Introduction to the System Rexroth EcoDrive Cs Drives Drive Controllers with SERCOS interface Abbrev. Column Product Line Design Rated current DC-bus nominal voltage Firmware Firmware version Nature of the firmware Firmware release status (update) (00 to 99) Illustration example: Fig. 1-5: Type code for drive controllers with SERCOS interface...
Page 15: Drive Controllers Without Master Communication (Basic Devices)
Rexroth EcoDrive Cs Drives Introduction to the System Drive Controllers without Master Communication (Basic Devices) Abbrev. Column Product Line Design Rated current DC-bus nominal voltage Firmware Firmware version Nature of the firmware Firmware release status (update) (00 to 99) Illustration example: Fig.
Page 16: Master Communication
Introduction to the System Rexroth EcoDrive Cs Drives Master Communication Abbrev. Column Product Line Design Interface Other design Illustration example: Fig. 1-7: Type code for master communication DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 17: Important Directions For Use
The user alone carries all responsibility of the risks. Before using Rexroth products, make sure that all the pre-requisites for an appropriate use of the products are satisfied: • Personnel that in any way, shape or form uses our products must first read and understand the relevant safety instructions and be familiar with appropriate use.
Page 18: Areas Of Use And Application
Important Directions for Use Rexroth EcoDrive Cs Drives Areas of Use and Application Drive controllers made by Rexroth are designed to control electrical motors and monitor their operation. Control and monitoring of the motors may require additional sensors and actors.
Page 19: Safety Instructions For Electric Drives And Controls
Rexroth EcoDrive Cs Drives Safety Instructions for Electric Drives and Controls Safety Instructions for Electric Drives and Controls Introduction Read these instructions before the initial startup of the equipment in order to eliminate the risk of bodily harm or material damage. Follow these safety instructions at all times.
Page 20: Hazards By Improper Use
Safety Instructions for Electric Drives and Controls Rexroth EcoDrive Cs Drives Hazards by Improper Use High voltage and high discharge current! Danger to life or severe bodily harm by electric shock! DANGER Dangerous movements! Danger to life, severe bodily harm or material damage by...
Page 21: General Information
Rexroth EcoDrive Cs Drives Safety Instructions for Electric Drives and Controls General Information • Bosch Rexroth AG is not liable for damages resulting from failure to observe the warnings provided in this documentation. • Read the operating, maintenance and safety instructions in your language before starting up the machine.
Page 22 Safety Instructions for Electric Drives and Controls Rexroth EcoDrive Cs Drives • Operation is only permitted if the national EMC regulations for the application are met. The instructions for installation in accordance with EMC requirements can be found in the documentation "EMC in Drive and Control Systems".
Page 23: Protection Against Contact With Electrical Parts
Rexroth EcoDrive Cs Drives Safety Instructions for Electric Drives and Controls Protection Against Contact with Electrical Parts Note: This section refers to equipment and drive components with voltages above 50 Volts. Touching live parts with voltages of 50 Volts and more with bare hands or conductive tools or touching ungrounded housings can be dangerous and cause electric shock.
Page 24: Protection Against Electric Shock By Protective Low Voltage (Pelv)
Protection Against Electric Shock by Protective Low Voltage (PELV) All connections and terminals with voltages between 0 and 50 Volts on Rexroth products are protective low voltages designed in accordance with international standards on electrical safety. High electrical voltage due to wrong...
Page 25: Protection Against Dangerous Movements
Rexroth EcoDrive Cs Drives Safety Instructions for Electric Drives and Controls Protection Against Dangerous Movements Dangerous movements can be caused by faulty control of the connected motors. Some common examples are: • improper or wrong wiring of cable connections • incorrect operation of the equipment components •...
Page 26 Safety Instructions for Electric Drives and Controls Rexroth EcoDrive Cs Drives Dangerous movements! Danger to life, risk of injury, severe bodily harm or material damage! Ensure personal safety by means of qualified and ⇒ tested higher-level monitoring devices or measures DANGER integrated in the installation.
Page 27: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting
Rexroth EcoDrive Cs Drives Safety Instructions for Electric Drives and Controls Disconnect electrical power to the equipment using a ⇒ master switch and secure the switch against reconnection for: - maintenance and repair work - cleaning of equipment - long periods of discontinued equipment use ⇒...
Page 28: Protection Against Contact With Hot Parts
3-10 Safety Instructions for Electric Drives and Controls Rexroth EcoDrive Cs Drives Protection Against Contact with Hot Parts Housing surfaces could be extremely hot! Danger of injury! Danger of burns! Do not touch housing surfaces near sources of heat! ⇒...
Page 29: 3.11 Battery Safety
3-11 Rexroth EcoDrive Cs Drives Safety Instructions for Electric Drives and Controls 3.11 Battery Safety Batteries contain reactive chemicals in a solid housing. Inappropriate handling may result in injuries or material damage. Risk of injury by incorrect handling! Do not attempt to reactivate discharged batteries by ⇒...
Page 30 3-12 Safety Instructions for Electric Drives and Controls Rexroth EcoDrive Cs Drives Notes DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 31: Technical Data (Drive Controllers)
Rexroth EcoDrive Cs Drives Technical Data (Drive Controllers) Technical Data (Drive Controllers) Note: Technical data of motors: see chapter 8 Dimensional Drawings DKC01.3-0xx Drive Controllers with Analog/Parallel Interface maszblatt_analog_parallel.fh7 Fig. 4-1: DKC01.3-0xx Drive Controllers with Analog/Parallel Interface DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 32: Dkc02.3-004 (100 W), Dkc02.3-008 (200 W) And Dkc02.3-012 (400 W) Drive Controllers With Sercos Interface
Technical Data (Drive Controllers) Rexroth EcoDrive Cs Drives DKC02.3-004 (100 W), DKC02.3-008 (200 W) and DKC02.3-012 (400 W) Drive Controllers with SERCOS interface maszblatt_55.fh7 Fig. 4-2: DKC02.3-004 (100 W), DKC02.3-008 (200 W) and DKC02.3-012 (400 W) drive controllers with SERCOS interface...
Page 33: Dkc02.3-018 (750 W) Drive Controller With Sercos Interface
Rexroth EcoDrive Cs Drives Technical Data (Drive Controllers) DKC02.3-018 (750 W) Drive Controller with SERCOS interface maszblatt_70.fh7 Fig. 4-3: DKC02.3-018 (750 W) drive controller with SERCOS interface DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 34: Dkc10.3-004 (100 W), Dkc10.3-008 (200 W) And Dkc10.3-012 (400 W) Drive Controllers - Basic Devices
Technical Data (Drive Controllers) Rexroth EcoDrive Cs Drives DKC10.3-004 (100 W), DKC10.3-008 (200 W) and DKC10.3-012 (400 W) Drive Controllers – Basic Devices maszblatt_79.fh7 Fig. 4-4: DKC10.3-004 (100 W), DKC10.3-008 (200 W) and DKC10.3-012 (400 W) drive controllers – basic devices...
Page 35: Dkc10.3-018 (750 W) Drive Controller - Basic Device
Rexroth EcoDrive Cs Drives Technical Data (Drive Controllers) DKC10.3-018 (750 W) Drive Controller – Basic Device maszblatt_94.fh7 Fig. 4-5: DKC10.3-018 (750 W) drive controller – basic device DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 36: Mass And Materials
Technical Data (Drive Controllers) Rexroth EcoDrive Cs Drives Mass and Materials Designation Symbol Unit DKC**.3-004 DKC**.3-008 DKC**.3-012 DKC**.3-018 mass SERCOS Analog/ Parallel PROFIBUS DeviceNet CANopen materials used free of asbestos and silicone Fig. 4-6: Mass and materials DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 37: Ambient And Operating Conditions
The user must check that the ambient conditions, in particular the control cabinet temperature, are complied with by calculating the heat levels in the control cabinet. All Rexroth controls and drives are developed and tested according to the Compatibility with foreign state-of-the-art of technology.
Page 38 Technical Data (Drive Controllers) Rexroth EcoDrive Cs Drives For this reason, before using the respective material a compatibility test has to be carried out for new lubricants, cleaning agents etc. and our housings/our housing materials. DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 39: Electrical Data
Rexroth EcoDrive Cs Drives Technical Data (Drive Controllers) Electrical Data Power Section Designation Symbol Unit DKC**.3 operating mode on the mains single-phase* three-phase mains input voltage 1 x AC 3 x AC 200 - 240 +10%, -15% mains frequency 50/60 connected load -004: 0.4...
Page 40 4-10 Technical Data (Drive Controllers) Rexroth EcoDrive Cs Drives Designation Symbol Unit DKC**.3 motor power dissipation -004: 39.8 Diss,Motor -008: 52.2 -012: 48.9 -018: 42.6 braking resistor peak power -004 ... -018: 1.68 at U = 240 V (0.2 seconds ON, 67 seconds OFF) (allowed load cycle) max.
Page 41: Performance Data
4-11 Rexroth EcoDrive Cs Drives Technical Data (Drive Controllers) Performance Data Power Balance (Controller and Motor) mech Diss,Drive Diss,Motor leistungsbilanz.fh7 input power DC bus power output power of drive controller power at the driven shaft of the motor mech : power dissipation of drive controller...
Page 42 4-12 Technical Data (Drive Controllers) Rexroth EcoDrive Cs Drives Derating The power data apply to motors and drive controller within the specified Dimensioning ambient and operating conditions (see "Fig. 4-7:Ambient and operating conditions"). Differing conditions reduce the performance data • of the drive controller: •...
Page 43 4-13 Rexroth EcoDrive Cs Drives Technical Data (Drive Controllers) Operation at Ambient Temperatures > 40 °C Note: In the following it is understood that the other conditions (max. installation altitude of 1000 m, no internal braking power, three-phase operation) are kept! The maximum allowed ambient temperature is 55 °C.
Page 44 4-14 Technical Data (Drive Controllers) Rexroth EcoDrive Cs Drives Single-Phase Operation Note: 750 W devices (DKCxx.3-0018) are designed for three-phase operation! Single phase operation reduces the service life of the drive controllers significant. power supply voltage in V ecocs_derating_750.FH7 Fig. 4-14: Derating with single-phase operation (750 W devices) With 100, 200, and 400 W devices single-phase operation doesn't cause derating.
Page 45: Control Voltage Connection
4-15 Rexroth EcoDrive Cs Drives Technical Data (Drive Controllers) Control Voltage Connection (data at 25 °C ambient temperature) Designation Symbol Unit DKC**.3 control voltage AC200-240 +10%, -15% frequency 50/60 max. allowed undervoltage AC 264 ( = 240V +10%) N3max max. inrush current 37.5 at AC 264 V ( = 240 V +10%)
Page 46: Control And Display Elements (H1, S1, S2, S3)
4-16 Technical Data (Drive Controllers) Rexroth EcoDrive Cs Drives Control and Display Elements (H1, S1, S2, S3) panel.fh7 Fig. 4-16: H1: diagnostic display, S1: button, S2, S3: address switch H1 (Diagnostic Display) For display of the diagnostic messages (errors and operating states).
Page 47: Ce Label, C-Ul Listing, Tests
CE Label CEf1.fh7 Fig. 4-17: CE label In accordance with UL508 C. C-UL Listing The devices are C-UL-US listed under the item "Rexroth". Tests High voltage test in accordance with EN50178 Insulation voltage test in accordance with EN50178s Separation between control and...
Page 48 4-18 Technical Data (Drive Controllers) Rexroth EcoDrive Cs Drives Notes DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 49: Electrical Connections
Rexroth EcoDrive Cs Drives Electrical Connections Electrical Connections Connections Independent of the Device Views of the Devices and Terminal Connector Designations Front View X5_1 X5_2 X5_3 schnittstellen_overview.fh7 Fig. 5-1: Front view with terminal connector designations Description of connections: Connection Designation...
Page 50 Electrical Connections Rexroth EcoDrive Cs Drives Pin Assignments OUT1 0V_ext 0V_ext mains voltage control voltage reactance coil braking resistor OUT7 OUT8 0V_ext motor +24V_ext ground ground +24V_ext_brake 0V_ext_brake schnittstellen_overview_text_en.fh7 Fig. 5-3: Pin assignments of the interfaces The digital inputs (IN1…7) and outputs (OUT1…3) are free configurable.
Page 51: Schematic Overall Connection Diagram
Rexroth EcoDrive Cs Drives Electrical Connections Schematic Overall Connection Diagram (1ph) L1 L2 L3 (3ph) mains filter trans- necessary, when mains voltage > 240 V former magnetic necessary contactor master communication RS232 optional braking resistor voltage supply of holding brake...
Page 52 Electrical Connections Rexroth EcoDrive Cs Drives Meaning Note mains filter Is used for radio interference suppression transformer When the mains voltage is higher than 240 V you must use a transformer (e.g. autotransformer) to reduce the voltage magnetic contactor Switches the supply voltage of the motor on or off.
Page 53: X1, Mains And Control Voltage
Rexroth EcoDrive Cs Drives Electrical Connections X1, Mains and Control Voltage Lethal electric shock caused by live parts with more than 50 V! ⇒ Before starting to work on the drive controller switch off the voltage supply via the main switch or the DANGER circuit breaker.
Page 54: X2, Additional Choke And Braking Resistor
Electrical Connections Rexroth EcoDrive Cs Drives X2, Additional Choke and Braking Resistor Technical Data of the Terminal Connector Graphic Representation schnittstellen_X2.fh7 Fig. 5-9: Terminal connector X2 Design Type Number of poles Type of design spring tension socket on connector Fig. 5-10: Design...
Page 55 DC bus power. Note: If there isn't any choke used these connections must be jumpered. A wire bridge is supplied together with the device. Note: Rexroth doesn't deliver additional chokes for Rexroth EcoDrive Cs drives. Choke Connection device-external device-internal X2_Dx.FH7...
Page 56 Electrical Connections Rexroth EcoDrive Cs Drives RB1, RB2, RB3: Braking Resistor Note: The internal braking resistor causes a derating of the continuous DC bus power. See page 4-12. By connecting an external braking resistor the derating of the continuous DC bus power can be prevented.
Page 57: X3, Motor
Rexroth EcoDrive Cs Drives Electrical Connections X3, Motor Lethal electric shock caused by live parts with more than 50 V! ⇒ Before starting to work on the drive controller switch off the voltage supply via the main switch or the fuse.
Page 58 • maximum switching frequency of 8 kHz No warranty! If cables manufactured by a company other than Bosch Rexroth resp. cables longer than 40 m are used, the Bosch Rexroth warranty for the entire drive system WARNING becomes invalid. Use ready-made Rexroth cables!
Page 59: Ground Connection
5-11 Rexroth EcoDrive Cs Drives Electrical Connections Ground Connection Technical Data of the Terminal Connector Graphic Representation ground schnittstellen_erde.fh7 Fig. 5-18: Ground connection Design Type Number Type of design terminal block threaded terminal end for M4 ring cable lugs Fig. 5-19: Design...
Page 60: X4, Encoder
5-12 Electrical Connections Rexroth EcoDrive Cs Drives X4, Encoder Technical Data of the Terminal Connector Graphic Representation schnittstellen_X4.fh7 x4_molex.fh7 Fig. 5-21: Terminal connector X4 Design Type Number of poles Type of design socket socket on device Fig. 5-22: Design Connectors...
Page 61: X5_1: Digital Inputs
5-13 Rexroth EcoDrive Cs Drives Electrical Connections X5_1: Digital Inputs Technical Data of the Terminal Connector Graphic Representation OUT1 0V_ext 0V_ext schnittstellen_X51.fh7 Fig. 5-24: Terminal connector X5_1 Design Type Number of poles Type of design spring tension socket on connector Fig.
Page 62 5-14 Electrical Connections Rexroth EcoDrive Cs Drives Connections Digital Input Connection 10 OUT1 9 IN7 8 0 V ext (connect to negative pole of external 24 V power supply) 7 0 V ext (connect to negative pole of external 24 V power supply)
Page 63: X5_2: Digital Outputs
5-15 Rexroth EcoDrive Cs Drives Electrical Connections X5_2: Digital Outputs Technical Data of the Terminal Connector Graphic Representation OUT7 OUT8 0V_ext +24V_ext schnittstellen_X52.fh7 Fig. 5-30: Terminal connector X5_2 Design Type Number of poles Type of design spring tension socket on connector Fig.
Page 64 5-16 Electrical Connections Rexroth EcoDrive Cs Drives Note: Default configuration: see Functional Description of firmware. OUT7, OUT8 Output Circuitry of Digital Outputs X5_1_dig_out_prinzip.FH7 no data Fig. 5-34: Output circuitry (block diagram) Technical Data output voltage: min. max. High - 1 V...
Page 65 5-17 Rexroth EcoDrive Cs Drives Electrical Connections The Bb contacts opens: Switching states • if control voltage for drive controller is not applied • if 24 volts not present at the emergency stop input when the E-stop function is activated (depends on parameterization, see Functional Description).
Page 66: X5_3: Holding Brake
5-18 Electrical Connections Rexroth EcoDrive Cs Drives X5_3: Holding Brake Dangerous movements! Danger to personnel from falling or dropping axes! ⇒ The optionally delivered motor holding brake or an external brake controlled by the drive controller are DANGER not sufficient to guarantee the safety of personnel! Personnel safety must be achieved using higher- ⇒...
Page 67 5-19 Rexroth EcoDrive Cs Drives Electrical Connections Connection Cross Section Max. cross section Cross section in AWG single-core gauge No. [mm²] 0,25 - 0.5 23 - 20 Fig. 5-39: Connection cross section BR+, BR- holding brake- Connection holding brake+ +24V_ext_brake 0V_ext_brake Fig.
Page 68 5-20 Electrical Connections Rexroth EcoDrive Cs Drives Line for Voltage Connection of line cross section min. 1 mm Brake ≥ 750 V voltage stability of a single strand against ground: line routing: parallel where possible (twist) max. inductance between 24 V source 100 µH...
Page 69: X6, Serial Interface Rs232
5-21 Rexroth EcoDrive Cs Drives Electrical Connections X6, Serial Interface RS232 Note: The serial interface (RS232) is required for programming, parameterization and diagnosis during commissioning and servicing. Technical Data of the Terminal Connector Graphic Representation schnittstellen_X6.fh7 PS2_stecker_ecocs.fh7 Fig. 5-41: Terminal connector X6...
Page 70 5-22 Electrical Connections Rexroth EcoDrive Cs Drives max. 15 m PC with 9-pin D-SUB connector max. 15 m PC with 25-pin D-SUB connector rs232_pc_regler_kabel.FH7 Fig. 5-44: Connecting a PC to the RS232 interface • Features number of nodes: a maximum of 1 •...
Page 71: Connections Dependent On The Device
5-23 Rexroth EcoDrive Cs Drives Electrical Connections Connections Dependent on the Device DKC01.3 – Analog/Parallel Interface View of Interface to Master Communication X5_4 schnittstellen_X7_X54.fh7 ana_para_front.FH7 X5_4: Analog and digital I/Os Incremental and absolute encoder emulation Fig. 5-45: View of interface to master communication...
Page 72 5-24 Electrical Connections Rexroth EcoDrive Cs Drives X5_4, Analog and Digital I/Os Design Type Number of poles Type of design spring tension socket on connector Fig. 5-46: Design Connection Cross Section Max. cross section Cross section in AWG single-core gauge No.
Page 73 5-25 Rexroth EcoDrive Cs Drives Electrical Connections X7, Incremental and Absolute Encoder Emulation Design Type Number of poles Type of design MiniDIN socket on device Fig. 5-49: Design Connection Cross Section Cross section Cross section Cross section single-core multi-core in AWG [mm²]...
Page 74 5-26 Electrical Connections Rexroth EcoDrive Cs Drives Connection encoder - emulation Cable max. cable length: 40 m max. allowed capacitance per length unit – between the outputs 5 nF – between output and 0 V 10 nF double shield protected shielding see also Fig.
Page 75 5-27 Rexroth EcoDrive Cs Drives Electrical Connections Incremental Encoder Emulation Connection length l Incremental encoder emulation IgsUA1+ IgsUA1- positioning IgsUA2+ interface IgsUA2- -incremental- IgsUA0+ IgsUA0- 0 V ext emu_inkr_anschluss.FH7 Fig. 5-52: Connection of incremental actual position value output Differential outputs incremental Output voltage: min.
Page 76 5-28 Electrical Connections Rexroth EcoDrive Cs Drives Note: The output frequency results from the parameter setting. => See also firmware Functional Description: "Encoder Emulation". Pass-band width of the controller-side signal filtering for Note: Conditionally due to the internal signal processing the period UA1 and UA2 duration and the duty cycle of the signals put out vary.
Page 77 5-29 Rexroth EcoDrive Cs Drives Electrical Connections Absolut Encoder-Emulation (SSI-format) Connection length l Absolute Encoder Emulation SSIClk+ SSIClk- positioning- interface SSIData+ -absolute- SSIData- 0 V ext emu_absolut_anschluss.FH7 Fig. 5-56: Output of absolute actual position value in SSI format Differential input circuit...
Page 78 5-30 Electrical Connections Rexroth EcoDrive Cs Drives Pulse diagram for absolute actual position output (SSI format) resolution for 4096 rotations resolution for 1 rotations pulse 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24...
Page 79: Dkc02.3 - Sercos Interface
5-31 Rexroth EcoDrive Cs Drives Electrical Connections DKC02.3 – SERCOS interface View of Interface to Master Communication fiber optic connection for SERCOS ring switch to set transmitting power sercos_front.FH7 Fig. 5-60: View of interface to master communication Connection Diagram for SERCOS interface...
Page 80 (*1): The data for the maximum lengths of the fiber optic cables only apply if the following preconditions have been met: • fiber optic cables IKO 982, IKO985 or IKO 001 approved by Rexroth are used • Connection without separating points. If separating points (couplings) are used, the maximum length for plastic fiber optic cables is reduced by approx.
Page 81: Dkc03.3 - Profibus-Dp Interface
5-33 Rexroth EcoDrive Cs Drives Electrical Connections DKC03.3 – Profibus-DP Interface Note: How to proceed when replacing a master communication module: see page 5-47. Master Communication Card ECM01.1-PB01 View of Interface to Master Communication Profibus interface (female, 9 pins) Diagnostic indicators profibus_front.FH7...
Page 82 5-34 Electrical Connections Rexroth EcoDrive Cs Drives Connection Diagram for Profibus-DP Interface Connections of Profibus-DP Profibus-DP Interface Interface device-external device-internal n.c. n.c. Receive/transmit data P Repeater control signal P CNTR-P Busground BUSGND Bus 5 V n.c. Receive/transmit data N Repeater control signal N CNTR-N profibus_anschluss.FH7...
Page 83 5-35 Rexroth EcoDrive Cs Drives Electrical Connections Signal Specification Signal Specification +5 V (±10%) repeater supply max. 75 mA repeater control signal TTL compatible 1: transmit 0: receive output resistance: 350R ≤ 0.8 V at I ≤ 2 mA ≥ 3.5 V at I ≤...
Page 84 5-36 Electrical Connections Rexroth EcoDrive Cs Drives Bus Connectors The PROFIBUS connectors each have a connectable terminating resistor. The terminating resistor must always be active at both the first and last bus node. Carry out the connection as shown in the figures below.
Page 85 5-37 Rexroth EcoDrive Cs Drives Electrical Connections To prepare a bus cable, proceed as follows: • use cable according to DIN EN50170 / 2 edition 1996 • strip cable (see previous illustration) • insert both cores into screw terminal block Note: Do not interchange the cores for A and B.
Page 86 5-38 Electrical Connections Rexroth EcoDrive Cs Drives Terminating resistor is off The cable shield must be placed bare on the metal guide Ap5077f1.fh7 Fig. 5-74: Bus connection for all other slaves without 9-pin D-SUB socket, INS 0540 Connect the drive controller to a control unit using a shielded two-wire conductor in accordance with DIN 19245/ section 1.
Page 87: Dkc06.3 - Devicenet Interface With Combicon Connector
5-39 Rexroth EcoDrive Cs Drives Electrical Connections DKC06.3 – DeviceNet Interface with COMBICON Connector Note: How to proceed when replacing a master communication module: see page 5-47. Master Communication Card ECM01.1-DN01 View of Interface to Master Communication DeviceNet Interface (male, 5 pins) diagnostic indicators devicenet_front.FH7...
Page 88 5-40 Electrical Connections Rexroth EcoDrive Cs Drives Connection Diagram for DeviceNet Interface DeviceNet Interface Connection DeviceNet Interface device-external device-internal CAN- shield CAN+ devicenet_anschluss.FH7 Fig. 5-78: Connection Compatibility of the Interface as per DeviceNet specification 2.0 Vol. 1 Open Screw Connector Recommended Cable Type as per DeviceNet specification 2.0 Vol.
Page 89: Dkc16.3 - Devicenet Interface With Sealed Micro-Style Connector
5-41 Rexroth EcoDrive Cs Drives Electrical Connections DKC16.3 – DeviceNet Interface with Sealed Micro-Style Connector Note: How to proceed when replacing a master communication module: see page 5-47. Master Communication Card ECM01.1-DN02 View of Interface to Master Communication DeviceNet Interface X160...
Page 90 5-42 Electrical Connections Rexroth EcoDrive Cs Drives Connection Diagram for DeviceNet Interface DeviceNet Interface Connection DeviceNet Interface device-external device-internal bare shield black white CAN_H blue CAN_L devicenet_16_anschluss_stecker.FH7 devicenet_16_anschluss.FH7 Fig. 5-84: Connection as per DeviceNet specification 2.0 Vol. 1 Compatibility of the Interface sealed micro-style connector as per DeviceNet specification 2.0 Vol.
Page 91: Dkc05.3 - Canopen Interface
5-43 Rexroth EcoDrive Cs Drives Electrical Connections DKC05.3 – CANopen Interface Note: How to proceed when replacing a master communication module: see page 5-47. Master Communication Card ECM01.1-CN01 View of Interface to Master Communication CANopen Interface (male, 9 pins) Diagnostic indicators canopen_front.FH7...
Page 92 5-44 Electrical Connections Rexroth EcoDrive Cs Drives Connection Diagram for CANopen Interface CANopen Interface Connection CANopen Interface device-external device-internal n.c. CAN_L n.c. shield CAN_H n.c. n.c. canopen_anschluss.FH7 Fig. 5-90: Connection Compatibility of the Interface as per ISO 11 898 Recommended Cable Type...
Page 93: Mounting A Master Communication Module
5-45 Rexroth EcoDrive Cs Drives Electrical Connections Mounting a Master Communication Module Possible damage to the master communication module due to ESD! Put on an earthing clip. ⇒ CAUTION Removing the Shipping Brace fkm_transportsicherung.fh7 1. Unscrew two screws of the shipping brace at the drive controller.
Page 94: Inserting The Master Communication Module
5-46 Electrical Connections Rexroth EcoDrive Cs Drives Inserting the Master Communication Module fkm_einsetzen.fh7 1. Carefully plug on master communication module at the drive controller. 2. Tighten three screws of the master communication module at the drive controller. DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 95: Replacing A Master Communication Module
5-47 Rexroth EcoDrive Cs Drives Electrical Connections Replacing a Master Communication Module Possible damage to the master communication module due to ESD! Put on an earthing clip. ⇒ CAUTION 1. Unscrew three screws of the master communication module at the drive controller: fkm_austausch.fh7...
Page 96 5-48 Electrical Connections Rexroth EcoDrive Cs Drives Notes DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 97: Mains And Supply Voltage Connection
Rexroth EcoDrive Cs Drives Mains and Supply Voltage Connection Mains and Supply Voltage Connection Lethal electric shock caused by live parts with more than 50 V! ⇒ Before starting to work on the drive controller switch off the voltage supply via the main switch or the DANGER circuit breaker.
Page 98: Connection Features
Mains and Supply Voltage Connection Rexroth EcoDrive Cs Drives Connection Features • Rexroth EcoDrive Cs drive controllers must be permanently connected to the power supply network. • Single-phase and three-phase connection possible • Mains and supply voltage connection have to be done via individual cables.
Page 99: Kinds Of Connection
Rexroth EcoDrive Cs Drives Mains and Supply Voltage Connection Kinds of Connection • Three-phase connection at 3 x 240 V • Single-phase connection at 1 x 240 V Note: When operating the drive controllers on mains with 3 x 400 V, it is necessary to use transformers.
Page 100: Three-Phase Connection
Mains and Supply Voltage Connection Rexroth EcoDrive Cs Drives Connection Cross Section Connection Cross section Cross section in AWG [mm²] gauge No. L1, L3 0.75 - 2 18 - 14 L1C, L2C 0.75 Fig. 6-2: Connection Cross Section Note: Strong mechanical influence on the test tap of the terminal connectors can increase the transition resistance and destroy the terminal connectors.
Page 101: Inrush Current And Mains Phase Current
Rexroth EcoDrive Cs Drives Mains and Supply Voltage Connection Inrush Current and Mains Phase Current Characteristic of Inrush Current Note: For n parallel-switched inputs the current inrush is n-fold. DKC**.3-004 (100 W) time [ms] inrush current max. inrush current min.
Page 102: Inrush Current Impulse
Mains and Supply Voltage Connection Rexroth EcoDrive Cs Drives Inrush Current Impulse When the power supply (mains voltage) is switched on, the DC bus Computing Inrush Current capacitors are first charged via the softstart resistance. This causes a Impulse current impulse when switching on that falls off at increasing DC bus voltage.
Page 103 Rexroth EcoDrive Cs Drives Mains and Supply Voltage Connection 4 DKC02.3-W0012 drive controllers are connected to a mains connection. Numerical examples Ambient temperature = 25 °C: • R = R = 4.7 Ohm + 33 Ohm = 37.7 Ohm Softstart •...
Page 104 Mains and Supply Voltage Connection Rexroth EcoDrive Cs Drives Curve of Inrush Current with Single-Phase Operation According to the kind of connection (single-phase or three-phase), the inrush current is of different intensity. The figure below illustrate the test setup and the basic time flow of the inrush current.
Page 105 Rexroth EcoDrive Cs Drives Mains and Supply Voltage Connection I L1 when switching on mains 2 0 0 3 / 0 7 / 0 3 1 3 : 1 0 : 0 4 N O R M : 2 0 0 k S / s...
Page 106 6-10 Mains and Supply Voltage Connection Rexroth EcoDrive Cs Drives Curve of Inrush Current with Three-Phase Operation Fig. 6-11: Test setup for current measurement with three-phase connection (U = 3 x 230 V) I L1C when switching on control Current consumption as with single-phase operation.
Page 107: Computing Phase Current On The Mains
6-11 Rexroth EcoDrive Cs Drives Mains and Supply Voltage Connection Computing Phase Current on the Mains To select a suitable mains contactor and fuses for the power connections it is necessary to first compute the phase current I at the mains.
Page 108: Mains Connection With Phase Currents Of More Than 25 A
6-12 Mains and Supply Voltage Connection Rexroth EcoDrive Cs Drives Mains Connection with Phase Currents of More than 25 A ³ 6 mm max. 2.0 mm max. 2.0 mm L1 L2 L3 L1 L2 L3 L1 L2 L3 L1 L2 L3 netzanschluss_gr_25A.fh7...
Page 109: Mains Connection With Phase Currents Of Less Than 25 A
6-13 Rexroth EcoDrive Cs Drives Mains and Supply Voltage Connection Mains Connection with Phase Currents of Less than 25 A max. 2.0 mm netzanschluss_kl_25A.fh7 mains filter fuse for transformer circuit breaker (max. 25 A) mains contactor transformer Fig. 6-17: Mains connection with phase currents of less than 25 A...
Page 110: Selecting Q1 Fuse And K1 Contactor
6-14 Mains and Supply Voltage Connection Rexroth EcoDrive Cs Drives Selecting Q1 Fuse and K1 Contactor • Several controllers can be operated on a single fuse and mains Notes contactor. The phase currents and inrush currents of the individual drives must then simply be added up.
Page 111: Mains Filter
Mains and Supply Voltage Connection Mains Filter Note: Mains filters are available from Rexroth to comply with EMC- limits (see chapter 10 Additional Components). When selecting the mains filter, the sum of the mains-side phase currents of all drive controllers connected to the mains has to be taken into account.
Page 112: Operation On 400/480 V Mains
8.4 kVA has to be used if all axes can load the mains simultaneously. As often not all axes require power at the same time, a respective coincidence factor can be taken into account, if necessary. Note: Rexroth supplies appropriate transformers (see chapter 10 Additional Components). DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 113: The Ground Conditions Of The Power Supply Network
Rexroth EcoDrive Cs Drives Mains and Supply Voltage Connection The Ground Conditions of the Power Supply Network Drive controllers of the Rexroth EcoDrive Cs family can be operated on Grounded three-phase current three-phase current networks with grounded star point or external networks conductors without potential isolation.
Page 114: Earth-Leakage Circuit Breaker
Mains and Supply Voltage Connection Rexroth EcoDrive Cs Drives Earth-leakage Circuit Breaker It is not possible to use a earth-leakage circuit breaker in Rexroth EcoDrive Cs drive controllers (EN 50178/1994, section: 5.3.2.3). Protection against indirect contact is implemented by the protective grounded housing of the components of the drive system.
Page 115: Control Circuits With E-Stop
6-19 Rexroth EcoDrive Cs Drives Mains and Supply Voltage Connection The use of varistors and RC modules as protective circuits is not allowed. Varistors age and increase their locking currents. RC modules make excessive demands of the switching capabilities of the Bb contact. This leads to early failures of connected components and units.
Page 116 6-20 Mains and Supply Voltage Connection Rexroth EcoDrive Cs Drives ext. control voltage +DC 24 V Emergency stop Safety limit switch Power off Control error message X5_2/5 Bb 3) X5_1/6 X5_2/6 E- Stop Power on Power protection e_stop_schaltung.FH7 Integrating Bb contacts of more drive controllers in series connection.
Page 117: Designing The Control Cabinet
Rexroth EcoDrive Cs Drives Designing the Control Cabinet Designing the Control Cabinet Notes on Control Cabinet Project Planning All drive components, with the exception of motors, are intended for mounting into a control cabinet. When planning the control cabinet, take the technical data of the drive components into account.
Page 118: Arranging The Components In The Control Cabinet
Designing the Control Cabinet Rexroth EcoDrive Cs Drives High temperature Risk of damage to temperature-sensitive control cabinet components in the area of the cooling air outlet. CAUTION ⇒ Make sure the distances are sufficient. Arranging the Components in the Control Cabinet...
Page 119: Using Cooling Units In The Control Cabinet
Rexroth EcoDrive Cs Drives Designing the Control Cabinet Using Cooling Units in the Control Cabinet Unless the rated data are reduced the drive controller may only be operated up to a specified maximum ambient temperature (see chapter 4.3). It is therefore possible that a cooling unit will be required.
Page 120 Designing the Control Cabinet Rexroth EcoDrive Cs Drives correct incorrect Cabinet Cabinet Air inlet Air inlet Air outlet duct Cooling Cooling system system electronic electronic equipment equipment Eb0002f1.fh7 Fig. 7-4: Arranging the cooling unit on the front of the control cabinet...
Page 121: General Information
This protects the electronic components (permitted in accordance with EN 60204-1). During their routine testing, Rexroth drive components are tested with regard to high voltage and isolation in accordance with EN 50178. Risk of damage to the controller by connecting and disconnecting live connections! Do not connect and disconnect live connections.
Page 122: Wire Routing In The Control Cabinet
Designing the Control Cabinet Rexroth EcoDrive Cs Drives Wire Routing in the Control Cabinet • Maintain a distance of at least 100 mm between power cables and control or signal cables (e.g. feedback cables) or • separate cable duct with metal divider Metal cable duct 2...4 mm...
Page 123: Motors
Rexroth EcoDrive Cs Drives Motors Motors Overview Basic Type • motor with degree of protection IP65 (incl. plug-in connectors; exception: motor shaft (IP40)) • without holding brake • with incremental encoder • with plain shaft Options • holding brake • absolute encoder •...
Page 124: Msm Type Code
Rexroth EcoDrive Cs Drives MSM Type Code Each order of a product by Rexroth must be based on the type code. All available motor versions are uniquely described by their type code. The following figures describe the individual characters of the type code (abbrev.
Page 125: Motor Msm030
Rexroth EcoDrive Cs Drives Motors Motor MSM030 Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9...
Page 126: Motor Msm040B
Motors Rexroth EcoDrive Cs Drives Motor MSM040B Abbrev. Column 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9 1 2 3 4 6 7 8 9...
Page 127: Types
Rexroth EcoDrive Cs Drives Motors Types Motor Part No. Features Power Holding brake Encoder incremental absolute MSM020B MSM020B-0300-NN-C0-CG0 295551 MSM020B-0300-NN-C0-CG1 295552 MSM020B-0300-NN-C0-CC0 295568 MSM020B-0300-NN-C0-CC1 295569 100 W MSM020B-0300-NN-M0-CG0 295549 MSM020B-0300-NN-M0-CG1 295550 MSM020B-0300-NN-M0-CC0 295566 MSM020B-0300-NN-M0-CC1 295567 MSM030B MSM030B-0300-NN-C0-CG0 295555 MSM030B-0300-NN-C0-CG1 295556...
Page 128: Technical Data
If motors with the optional holding brake are concerned, the data are always specified for motors with holding brake. Operating Modes Rexroth motors are documented according to the test criteria and measuring methods of EN 60034-1. The characteristic curves specified correspond to the operating modes S1 or S6.
Page 129: Definition Of Parameters
Rexroth EcoDrive Cs Drives Motors Definition of Parameters Electric parameters Continuous torque at standstill The continuous torque that can be output at the motor output shaft at a speed of n = 0. Phase current (crest value) of the motor required for the continuous...
Page 130 Motors Rexroth EcoDrive Cs Drives Mechanical parameters Maximum permissible speed of the motor. Limiting factors can have Maximum speed n mechanical (centrifugal forces, bearing stress) or electrical (DC link voltage) causes. Theoretical maximum torque Maximum torque that can be output for approx. 400 ms at a peak current...
Page 131: Msm020B
Rexroth EcoDrive Cs Drives Motors MSM020B Dimensions eco_cs_motor.fh7 Fig. 8-5: Front and side view of a motor Motor type without brake ∅ 8 ∅ 22 ∅ 48 ∅ 3.4 with incremental 92.5 38.8 encoder with brake ∅ 8 ∅ 22 ∅...
Page 132: Key
8-10 Motors Rexroth EcoDrive Cs Drives passfeder.fh7 12.5 all data in mm Fig. 8-7: Cables at the Motor motor_kabel_m_g.fh7 encoder cable motor cable Fig. 8-8: Cables at the motor Length of cables (motor ↔ connector): • motor cable: 200 mm (+70 mm connector) •...
Page 133: Technical Data
Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Value in brackets valid for motor with holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
Page 134 8-12 Motors Rexroth EcoDrive Cs Drives Characteristic: Torque - Speed MSM020B-0300-NN-... (ambient 30°C) Drehzahl/speed n in m in-1 Mmax[AC240V+10%] Mmax[AC200V-15%] Fig. 8-10: MSM020B torque characteristic Characteristic: Torque - Temperature Higher ambient temperatures cause a derating of the available torque: ambient temperature in °C...
Page 135: Msm030B
8-13 Rexroth EcoDrive Cs Drives Motors MSM030B Dimensions eco_cs_motor.fh7 Fig. 8-12: Front and side view of a motor Motor type without brake with ∅ 11 ∅ 50 ∅ 70 ∅ 4.5 96.0 34.0 incremental encoder with brake with ∅ 11 ∅...
Page 136: Key
8-14 Motors Rexroth EcoDrive Cs Drives passfeder.fh7 all data in mm Fig. 8-14: Cables at the Motor motor_kabel_m_g.fh7 encoder cable motor cable Fig. 8-15: Cables at the motor Length of cables (motor ↔ connector): • motor cable: 200 mm (+70 mm connector) •...
Page 137: Technical Data
Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Value in brackets valid for motor with holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
Page 138 8-16 Motors Rexroth EcoDrive Cs Drives Characteristic: Torque - Speed MSM030B-0300-NN-... (ambient 30°C) Drehzahl/speed n in m in-1 Mmax[AC240V+10%] Mmax[AC200V-15%] Fig. 8-17: MSM030B torque characteristic Characteristic: Torque - Temperature Higher ambient temperatures cause a derating of the available torque: ambient temperature in °C...
Page 139: Msm030C
8-17 Rexroth EcoDrive Cs Drives Motors MSM030C Dimensions eco_cs_motor.fh7 Fig. 8-19: Front and side view of a motor Motor type without brake ∅14 ∅ 50 ∅ 70 ∅ 4.5 with incremental 123.5 61.5 encoder with brake ∅14 ∅ 50 ∅ 70 ∅...
Page 140: Key
8-18 Motors Rexroth EcoDrive Cs Drives passfeder.fh7 22.5 all data in mm Fig. 8-21: Cables at the Motor motor_kabel_m_g.fh7 encoder cable motor cable Fig. 8-22: Cables at the motor Length of cables (motor ↔ connector): • motor cable: 200 mm (+70 mm connector) •...
Page 141: Technical Data
Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Value in brackets valid for motor with holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
Page 142 8-20 Motors Rexroth EcoDrive Cs Drives Characteristic: Torque - Speed MSM030C-0300-NN-... (ambient 30°C) Drehzahl/speed n in m in-1 Mmax[AC240V+10%] Mmax[AC200V-15%] Fig. 8-24: MSM030C torque characteristic Characteristic: Torque - Temperature Higher ambient temperatures cause a derating of the available torque: MSM030C Ambient temperature in °C...
Page 143: Msm040B
8-21 Rexroth EcoDrive Cs Drives Motors MSM040B Dimensions eco_cs_motor.fh7 Fig. 8-26: Front and side view of a motor Motor type without brake ∅19 ∅ 70 ∅ 90 ∅ 6.0 with incremental 142.5 76.0 encoder with brake ∅19 ∅ 70 ∅ 90 ∅...
Page 144: Key
8-22 Motors Rexroth EcoDrive Cs Drives passfeder.fh7 15.5 all data in mm Fig. 8-28: Cables at the Motor motor_kabel_m_g.fh7 encoder cable motor cable Fig. 8-29: Cables at the motor Length of cables (motor ↔ connector): • motor cable: 200 mm (+70 mm connector) •...
Page 145: Technical Data
Values determined according to EN 60034-1. Current and voltage specified as root-mean-square values. Value in brackets valid for motor with holding brake. Applicable to REXROTH cables. Rated according to VDE0298-4 (1992) and installation type B2 according to EN 60204-1 (1993) at an ambient temperature of 40 °C.
Page 146 8-24 Motors Rexroth EcoDrive Cs Drives Characteristic: Torque - Speed MSM040B-0300-NN-... (ambient 40°C) Drehzahl/speed n in m in-1 Mmax[AC240V+10%] Mmax[AC200V-15%] Fig. 8-31: MSM040B torque characteristic Characteristic: Torque - Temperature Higher ambient temperatures cause a derating of the available torque: ambient temperature in °C...
Page 147: Application Instructions
8-25 Rexroth EcoDrive Cs Drives Motors Application Instructions Operating Conditions Setup Height and Ambient Temperature Nominal data The performance data specified for the motors apply in case of the following conditions: • Ambient Temperature of 0 ºC up to +40 ºC •...
Page 148: Degree Of Protection
8-26 Motors Rexroth EcoDrive Cs Drives Degree of protection The type of protection is defined by the identification symbol IP (International Protection) and two characteristic numerals specifying the degree of protection. The first characteristic numeral defines the degree of protection against contact and penetration of foreign particles.
Page 149: Design And Installation Positions
8-27 Rexroth EcoDrive Cs Drives Motors Design and Installation Positions Permissible types of installation Description Sketch Setup Flange attached on the drive side IM B5 of the flange Flange attached on the drive side IM V1 of the flange; drive side pointing...
Page 150: Housing Materials
8-28 Motors Rexroth EcoDrive Cs Drives Housing Materials motor_materialien.fh7 Fig. 8-38: Housing materials Material polyvinyl chloride resin; (oil resistance: according to standard "JIS C 3005" the 20 clause; test conditions: oil temperature: 70 °C; test time (cable in oil): 4 hours;...
Page 151: Holding Brake
8-29 Rexroth EcoDrive Cs Drives Motors Holding Brake Optional. Required for holding the servo axis when the machine is in the de-energized state. Hazardous movements! Persons endangered by falling or descending axes! ⇒ The serially delivered motor holding brake does not...
Page 152: Output Shaft And Motor Bearing
8-30 Motors Rexroth EcoDrive Cs Drives Please observe the instructions on putting the holding brakes into operation described in the chapter entitled “Startup, Operation, and Maintenance”. Data Designation Symbol Unit Holding brake data MSM020B MSM030B; MSM040B MSM030C holding torque 0.29 1.27...
Page 153 MSM motors are balanced with the complete key. Hence, the machine element to be driven must be balanced without key. Modifications to the keys may only be made by the user himself and on his own responsibility. Rexroth do not give any warranty for modified keys or motor shafts. DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 154 8-32 Motors Rexroth EcoDrive Cs Drives Bearings and Shaft Load During operation, both radial and axial forces act upon the motor shaft and the motor bearings. The construction of the machine and the attachment of driving elements on the shaft side must be adjusted to one another to ensure that the load limits specified are not exceeded.
Page 155 8-33 Rexroth EcoDrive Cs Drives Motors Bearing service life If the MSM motors are operated within the limits specified for radial and Nominal bearing service life axial loads, the nominal service life of the bearings is as follows: = 20.000 operating hours In other cases, the bearing service life is reduced as follows: ...
Page 156: Encoder
The encoder electronics is equipped with a data memory where the motor type name, the control loop parameters and the motor parameters are filed. These data are read by the digital intelligent drive controllers by Rexroth. This ensures • quick and easy startup, •...
Page 157 8-35 Rexroth EcoDrive Cs Drives Motors Incremental Encoder Provided for relative indirect position detection. Note: Characteristics of the incremental encoder: After a voltage failure or after the first POWER ON, the axis must first always be moved to its home position, before the processing can begin.
Page 158 8-36 Motors Rexroth EcoDrive Cs Drives Absolute Encoder Provided for absolute indirect position detection within 65536 motor revolutions. Replaces separate absolute value encoders at the motor. Note: The absolute axis position at this encoder variety still exists because of the battery back-up also after power shut down.
Page 159 8-37 Rexroth EcoDrive Cs Drives Motors Data for Single-Turn Signals Designation Value Note absolute values total 33 bit resolution 17 bit (131072 pulses per revolution) accuracy is 8 bit -> 0.00275°/imp maximum rotational speed 6000 rpm (in normal operating mode)
Page 160 8-38 Motors Rexroth EcoDrive Cs Drives Data for Multi-Turn Signals Designation Value Note resolution 1 C/T counter for multi turns 16 Bit 0 - 65535 maximum rotational speed 6000 rpm (in normal operating mode) maximum rotational speed 6000 rpm time of the power-off timer: 5 seconds...
Page 161: Acceptances, Approvals
8-39 Rexroth EcoDrive Cs Drives Motors Acceptances, Approvals CE mark Declaration of conformity Declarations of conformity certifying the structure of and the compliance with the applicable EN standards and EC guidelines are available for all MSM motors. If necessary, these declarations of conformity can be demanded from the pertinent sales office.
Page 162: Assembly
8-40 Motors Rexroth EcoDrive Cs Drives Assembly Skilled Technical Personnel Any work on the system and on the drives or in their vicinity may only be carried out by appropriately trained technical personnel. The owner of the system must ensure that all persons carrying out •...
Page 163: Connecting The Motor
8-41 Rexroth EcoDrive Cs Drives Motors Mounting the MSM motors: Mount the motor. All of the measures and tolerances specified in the dimensional sheets must be kept. To fix the flange, we recommend to use the screws and tightening torques listed in the table below.
Page 164: 8.10 Startup, Operation, And Maintenance
• Shock protection measures against live and moving parts must be provided for. Startup MSM motors may be put into operation only with Rexroth EcoDrive Cs drive controllers by Rexroth. After the connection has been properly established and the above requirements are complied with, the MSM motor can be put into operation via the drive controller.
Page 165: Operation
8-43 Rexroth EcoDrive Cs Drives Motors Operation Ensure that the ambient conditions are kept during operation. Maintenance Cleaning Excessive dirt, dust or shavings may affect the function of the motors adversely, may in extreme cases even cause a failure of the motors. For that reason, you should clean •...
Page 166 Motors with absolute encoders need a battery to back-up the encoder Absolute encoders signals. The battery is set into the drive controller (Exception: Rexroth Cartesian Motion Systems (CMS)). The drive controller observes voltage of battery and gives just in time a Warning message warning “F248 Low battery voltage".
Page 167 8-45 Rexroth EcoDrive Cs Drives Motors Refresh Prior to using the battery you always have to refresh the battery: 1. Connect connector of battery to mating connector of resistor (see figure below) (Battery and resistor are parts of SUP-E03-DKC*CS-BATTRY; see chapter "Additional Components"...
Page 168 If you exceed the backup time when changing the battery the absolute value encoder position gets lost. Note: If you use the drive controllers together with Rexroth Cartesian Motion Systems (CMS), regard the instructions of the CMS manual (RE 82 674) now.
Page 169 8-47 Rexroth EcoDrive Cs Drives Motors 5. Connect connector attached to the battery to one of the two mating connectors on the drive controller mating connector connector battery batteriefach_front.fh7 6. Attach battery cover. Push cover upwards until it snaps in 7.
Page 170 8-48 Motors Rexroth EcoDrive Cs Drives Notes DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 171: Identifying The Components
Rexroth EcoDrive Cs Drives Identifying the Components Identifying the Components Marking the Components Each drive component is marked by a type designation. A type plate is attached to all units including the motor. A label (cable marker) is wrapped round the ready-made cable. The type designation and length are indicated on this label.
Page 172 Identifying the Components Rexroth EcoDrive Cs Drives Type plate 1 Company name Device type (Model number) Part number Hardware index Barcode Serial Number Production week SN123456-F0001 Example K33/04 means week 33 in year 2004 Prefix Producing Country Continued Number Part number Identification of supplier typenschild_geraet_en.fh7...
Page 173: Type Plate At The Motor
Rexroth EcoDrive Cs Drives Identifying the Components Type Plate at the Motor typenschild_motor.fh7 Fig. 9-4: Type plate at the motor Production week Example K40/02 means week 40 in year 2002 Motor type Part number Hardwareindex Producing Country Barcode Serial Number...
Page 174 Identifying the Components Rexroth EcoDrive Cs Drives Notes DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 175: Additional Components
10-1 Rexroth EcoDrive Cs Drives Additional Components Additional Components 10.1 Cables Motor Cable IKG0331 3040 3100 3050 3000 3010 3090 0500 2990 3020 3030 2990 INS0755/K01 IKG0331 IKG0331 INK0670 3060 INS0751/C01 3110 3080 3070 order length = length of unfinished cable...
Page 176: Motor Extension Cable Ikg0332
10-2 Additional Components Rexroth EcoDrive Cs Drives Motor Extension Cable IKG0332 3030 3000 3040 3010 3050 0500 3020 2990 2990 3060 3070 3070 IKG0332 IKG0332 INK0670 INS0757/C01 INS0751/C01 3090 3090 order length = length of unfinished cable remove remove sheath...
Page 177: Encoder Cable Iks0230
10-3 Rexroth EcoDrive Cs Drives Additional Components Encoder Cable IKS0230 order length = length of unfinished cable 3000 3040 3010 3020 2990 2990 0500 IKS0230 IKS0230 3070 3080 INS0756/L01 INS0753/C01 remove remove sheath sheath 35 mm 25 mm strip strip...
Page 178: Encoder Extension Cable Iks0232
10-4 Additional Components Rexroth EcoDrive Cs Drives Encoder Extension Cable IKS0232 order length = length of unfinished cable 3000 3020 3010 3040 3040 3030 2990 2990 0500 IKS0232 IKS0232 INK0750 3060 3060 INS0758/C01 INS0753/C01 remove remove sheath sheath 35 mm...
Page 179: Encoder Emulation Cable Rkg0008
10-5 Rexroth EcoDrive Cs Drives Additional Components Encoder Emulation Cable RKG0008 order length = length of unfinished cable RKG0008 RKG0008 drive controller white 0,14 mm UA1+ brown 0,14 mm UA1- green 0,14 mm gray 0,14 mm black 0,14 mm UA2+/CLK+...
Page 180: Rs232 Cable Ikb0041
10-6 Additional Components Rexroth EcoDrive Cs Drives RS232 Cable IKB0041 order length = length of unfinished cable 3,4,5 IKB0041 INS0663 INS0457 computer amplifier white brown green Secure solder joint with shrink hose (Pos. 7)! Fig. 10-6: RS232 cable Cable IKB0041 replaces cable IKS0199 formerly used.
Page 181: 10.2 Accessories
10-7 Rexroth EcoDrive Cs Drives Additional Components 10.2 Accessories SUP-E01-DKC*CS-CONSIG The "SUP-E01-DKC*CS-CONSIG" contains connection and mounting accessories according to the enclosed packaging slip. Note: The "SUP-E01-DKC*CS-CONSIG" is not contained in scope of supply. Fig. 10-7: SUP-E01-DKC*CS-CONSIG (packaging slip) DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 182 10-8 Additional Components Rexroth EcoDrive Cs Drives sup-e01_geraet.fh7 Fig. 10-8: SUP-E01-DKC*CS-CONSIG connection and mounting accessories DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 183 10-9 Rexroth EcoDrive Cs Drives Additional Components Folding Ferrite Fig. 10-9: Folding ferrite The folding ferrite reduces external electromagnetic interferences on the inputs X5_1, X5_2 and X5_3. How to Use the Folding Ferrite (see figure below): • Open the folding ferrite •...
Page 184: Sup-E02-Dkc*Cs-Conpwr
10-10 Additional Components Rexroth EcoDrive Cs Drives SUP-E02-DKC*CS-CONPWR The "SUP-E02-DKC*CS-CONPWR" contains connection accessories according to the enclosed packaging slip. Note: The "SUP-E02-DKC*CS-CONPWR" is contained in scope of supply. Fig. 10-11: SUP-E02-DKC*CS-CONPWR (packaging slip) DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 185 10-11 Rexroth EcoDrive Cs Drives Additional Components sup-e02_geraet.fh7 Fig. 10-12: SUP-E02-DKC*CS-CONPWR connection accessories DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 186: Sup-E03-Dkc*Cs-Battry
10-12 Additional Components Rexroth EcoDrive Cs Drives SUP-E03-DKC*CS-BATTRY The "SUP-E03-DKC*CS-BATTRY" contains accessories for operating motors with absolute encoder according to the enclosed packaging slip. Note: The "SUP-E03-DKC*CS-BATTRY" is not contained in scope of supply. Type: ER6C; 3,6 V; 1800 mA; lithium...
Page 187: Sup-E04-Dkc*Cs-Encodr (Encoder Adapter)
10-13 Rexroth EcoDrive Cs Drives Additional Components SUP-E04-DKC*CS-ENCODR (Encoder Adapter) "SUP-E04-DKC*CS-ENCODR" is a module for adapting 1Vss encoders to the drive controller. The module must be plugged on interface X4 on the drive controller. Note: The "SUP-E04-DKC*CS-ENCODR" is not contained in scope of supply.
Page 188 10-14 Additional Components Rexroth EcoDrive Cs Drives Mounting • If present, unscrew screw of ground connection: geberadapter_erdungsschraube.fh7 Screw of ground connection Fig. 10-15: Screw of ground connection • Screw angle plate to the bottom of drive controller: geberadapter_winkel.fh7 Fig. 10-16: Angle plate...
Page 189 10-15 Rexroth EcoDrive Cs Drives Additional Components • Plug encoder adapter on interface X4 of drive controller: geberadapter_am_geraet.fh7 Fig. 10-17: Encoder adapter on interface X4 DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 190 10-16 Additional Components Rexroth EcoDrive Cs Drives • Screw on the encoder adapter (see figure below): • Screw in the bolt (1) • If present, screw in screw (2) of ground connection into the bolt • Screw in second screw (3) geberadapter_anschrauben.fh7...
Page 191 10-17 Rexroth EcoDrive Cs Drives Additional Components Interfaces - Overview geberadapter_X4_X8.fh7 Fig. 10-19: Interfaces Interface X4 Illustration geberadapter_X4.FH7 Fig. 10-20: Connector X4 Design Type No. of pins Design D-SUB pins on unit Fig. 10-21: Design Connection cross section Cross section...
Page 192 10-18 Additional Components Rexroth EcoDrive Cs Drives Interface X8 Illustration 1 2 3 4 5 6 7 8 geberadapter_X8.fh7 Fig. 10-24: Connector X8 Design Type No. of pins Design spring tension bushings Fig. 10-25: Design Connection cross section Cross section...
Page 193: Sup-E05-Dkc*Cs-Surgep
10-19 Rexroth EcoDrive Cs Drives Additional Components SUP-E05-DKC*CS-SURGEP "SUP-E05-DKC*CS-SURGEP" contains accessories (NTC thermistor; 33 Ohm at 25 °C and 19.6 Ohm at 40 °C) for reducing the inrush current of the drive controller. The "SUP-E05-DKC*CS- SURGEP" is suitable for 100 W, 200 W, and 400 W drive controllers.
Page 194 10-20 Additional Components Rexroth EcoDrive Cs Drives Fig. 10-28: SUP-E05-DKC*CS-SURGEP (packaging slip) DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 195: Sup-E06-Dkc*Cs-Consig
10-21 Rexroth EcoDrive Cs Drives Additional Components SUP-E06-DKC*CS-CONSIG The "SUP-E06-DKC*CS-CONSIG" contains connection and mounting accessories for drive controllers DKC01.3-xxx according to the enclosed packaging slip. Note: The "SUP-E06-DKC*CS-CONSIG" is not contained in scope of supply. Fig. 10-29: SUP-E01-DKC*CS-CONSIG (packaging slip)
Page 196 10-22 Additional Components Rexroth EcoDrive Cs Drives sup-e06_geraet.fh7 Fig. 10-30: SUP-E06-DKC*CS-CONSIG: connection and mounting accessories Folding ferrite: Fig. 10-31: Folding ferrite Usage of folding ferrite: see page 10-10. DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 197: 10.3 Braking Resistor
10-23 Rexroth EcoDrive Cs Drives Additional Components 10.3 Braking Resistor Notes Note: When an external braking resistor is used, the drive has to be informed of this fact by means of the DriveTop commissioning software (call in DriveTop by menu item "Drive Functions ->...
Page 198: Mechanical Data
10-24 Additional Components Rexroth EcoDrive Cs Drives Mechanical Data Dimensions Upright Format 20.6 400 ±5 222 ±2 240 ±2 bremsw_ext_v_ecocs.fh7 all dimensions in mm Fig. 10-33: Dimensions Flat Format 400 ±5 222 ±2 240 ±2 bremsw_ext_h_ecocs.fh7 all dimensions in mm Fig.
Page 199: Electrical Data
10-25 Rexroth EcoDrive Cs Drives Additional Components Mounting Danger of damages due to hot parts! The surface of a braking resistor can reach ⇒ temperatures of approx. 230 °C. Pay attention to a sufficient distance to neighboring devices and CAUTION components.
Page 200: 10.4 Dc24V Ntm Power Supplies
Rexroth EcoDrive Cs Drives 10.4 DC24V NTM power supplies Application recommendations If there is no external DC24V control voltage available, then Rexroth recommends the use of NTM power supply units. The power supply NTM supplies the control of the holding brake or the control of the I/O's.
Page 201: Dimensional Sheets And Installation Dimensions
10-27 Rexroth EcoDrive Cs Drives Additional Components Dimensional sheets and installation dimensions Power supply NTM01.1-024-.. Table of dimensions A Connecting block INDRAMAT B L rails DIN 50 Type of power supply 168.7 NTM01.1-024-002 C > 20 mm NTM01.1-024-004 197.7 cooling clearance NTM01.1-024-006...
Page 202: Electrical Connection
10-28 Additional Components Rexroth EcoDrive Cs Drives Potentiometer for fine LED green = output adjustments of output voltage applied voltage S+ sensor input DC 24 V V+ Output voltage Zero point V- S- sensor input Protective ground Input voltage Input...
Page 203: Type Code
10-29 Rexroth EcoDrive Cs Drives Additional Components Load Power supply Input DC 24 V Strand sensor line AP0227F1.FH7 Fig. 10-41: Connecting sensor cables NTM01.1-024-004 NTM01.1-024-006 Type code NTM 01.1 - 024 - 02 Example: Type codes Power supply module Series...
Page 204: 10.5 Dst Transformers
10-30 Additional Components Rexroth EcoDrive Cs Drives 10.5 DST transformers Selection Transformers are only needed if the systems voltage exceeds the rated voltage of the drive controller. For grounded power supply lines, the line voltage is matched to the rated...
Page 205: Technical Data
10-31 Rexroth EcoDrive Cs Drives Additional Components Technical Data DST 2,0/S/380,460,500-220 Fig. 10-43: Dimensions weight 18 kg terminal 4 mm Fig. 10-44: Data DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 206 10-32 Additional Components Rexroth EcoDrive Cs Drives DST 2,00/L/380,460,500-220 Fig. 10-45: Dimensions weight 17 kg terminal 4 mm Fig. 10-46: Data DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 207 10-33 Rexroth EcoDrive Cs Drives Additional Components DST 2,5/S/380,415,440-220 Fig. 10-47: Dimensions weight 16 kg terminal 4 mm Fig. 10-48: Data DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 208 10-34 Additional Components Rexroth EcoDrive Cs Drives DST 2,5/S/380,415,440,460,500-220 Fig. 10-49: Dimensions weight 21 kg terminal 4 mm Fig. 10-50: Data DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 209 10-35 Rexroth EcoDrive Cs Drives Additional Components DST 2,5/G/400,415,440,460-230-IP Fig. 10-51: Dimensions weight 31 kg terminal 4 mm Fig. 10-52: Data DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 210 10-36 Additional Components Rexroth EcoDrive Cs Drives DST 2,5/G/400,480,500,525-230-IP Fig. 10-53: Dimensions weight 31 kg terminal 4 mm Fig. 10-54: Data DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 211: Type Code
10-37 Rexroth EcoDrive Cs Drives Additional Components Type Code Abbrev. Column Object Product Nominal power only only only Construction (Design) Nominal input voltage (Phase-Phase) Nominal output voltage (Phase-Phase) Special design Standard reference Standard Title Edition Note: Fig. 10-55:Type code DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 212: 10.6 Mains Filter
10-38 Additional Components Rexroth EcoDrive Cs Drives 10.6 Mains Filter Note: Detailed information is available in the instructions in the Project Planning Manual "Electromagnetic Compatibility (EMC) in Drive and Control Systems", document typecode DOK- GENERL-EMV********-PRxx-xx-P. Mains filter Part no. NFE02.1-230-008 R911266399 NFE01.1-250-006...
Page 213: Nfe02.1
10-39 Rexroth EcoDrive Cs Drives Additional Components NFE02.1 Dimensions LINE / NETZ LOAD / LAST MB5054F1.FH7 NFE02.1- 0,75 230-008 Fig. 10-58: Dimensions DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 214: Nfd03.1
10-40 Additional Components Rexroth EcoDrive Cs Drives NFD03.1 Dimensions LOAD LINE NFD03.1- 480-007 NFD03.1- 480-016 Fig. 10-59: Dimensions DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 215: Service & Support
11-1 Service & Support Service & Support 11.1 Helpdesk Unser Kundendienst-Helpdesk im Hauptwerk Lohr Our service helpdesk at our headquarters in Lohr am am Main steht Ihnen mit Rat und Tat zur Seite. Main, Germany can assist you in all kinds of inquiries. Sie erreichen uns Contact us +49 (0) 9352 40 50 60...
Page 216: 11.5 Kundenbetreuungsstellen
11-2 Service & Support Rexroth EcoDrive Cs Drives 11.5 Kundenbetreuungsstellen - Sales & Service Facilities Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen! from abroad: don’t dial (0) after country code! Vertriebsgebiet Mitte S E R V I C E A U T O M A T I O N...
Page 217 11-3 Rexroth EcoDrive Cs Drives Service & Support Europa (West) - Europe (West) vom Ausland: (0) nach Landeskennziffer weglassen, Italien: 0 nach Landeskennziffer mitwählen from abroad: don’t dial (0) after country code, Italy: dial 0 after country code Austria - Österreich Austria –...
Page 218 11-4 Service & Support Rexroth EcoDrive Cs Drives Europa (Ost) - Europe (East) vom Ausland: (0) nach Landeskennziffer weglassen from abroad: don’t dial (0) after country code Czech Republic - Tschechien Czech Republic - Tschechien Hungary - Ungarn Poland – Polen DEL a.s.
Page 219 11-5 Rexroth EcoDrive Cs Drives Service & Support Africa, Asia, Australia – incl. Pacific Rim Australia - Australien Australia - Australien China China AIMS - Australian Industrial Bosch Rexroth Pty. Ltd. Shanghai Bosch Rexroth Shanghai Bosch Rexroth Machinery Services Pty. Ltd.
Page 220 Canada West - Kanada West Mexico Mexico Bosch Rexroth Canada Corporation Bosch Rexroth Canada Corporation Bosch Rexroth Mexico S.A. de C.V. Bosch Rexroth S.A. de C.V. Burlington Division 5345 Goring St. Calle Neptuno 72 Calle Argentina No 3913 3426 Mainway Drive Burnaby, British Columbia Unidad Ind.
Page 221: Index
12-1 Rexroth EcoDrive Cs Drives Index Index 400/480 V mains 6-16 absolute encoder 8-36 battery 8-44 accessories 10-7 additional components 10-1 address switch 4-16 ambient and operating conditions drive controllers 4-7 motor 8-25 Analog/Parallel Interface 5-23 appropriate use 2-1 assembly...
Page 222 12-2 Index Rexroth EcoDrive Cs Drives connection braking resistor 5-8 choke 5-7 encoder 5-12 ground 5-11 holding brake 5-18 mains and supply voltage 6-1 motor 5-9 continuous current at standstill 8-7 continuous torque at standstill 8-7 control cabinet construction 7-1...
Page 223 12-3 Rexroth EcoDrive Cs Drives Index earth-leakage circuit breaker 6-18 ECM01.1-CN01 5-43 ECM01.1-DN01 5-39 ECM01.1-DN02 5-41 ECM01.1-PB01 5-33 EcoDrive Cs configuration 1-2 drive system 1-1 individual components 1-2 type codes 1-5 electrical data drive controller 4-9 EMC 7-6 encoder absolute encoder 8-36...
Page 224 12-4 Index Rexroth EcoDrive Cs Drives IN8...IN11 5-24 inappropriate use 2-2 consequences, discharge of liability 2-1 incremental encoder 8-35 index drive controller 9-2 motor 9-3 individual components 1-2 inrush current characteristic 6-5 computing 6-6 reducing 6-6, 10-19 interfaces pin assignments (overview) 5-2...
Page 225 12-5 Rexroth EcoDrive Cs Drives Index MSM030C 8-17 MSM040B 8-21 operating modes 8-6 operation 8-43 options 8-1 serial number 9-3 service life 8-33 startup 8-42 technical data 8-6 type code MSM020B 8-2 type code MSM030 8-3 type code MSM040B 8-4...
Page 226 12-6 Index Rexroth EcoDrive Cs Drives against contact with electrical parts 3-5 against contact with hot parts 3-10 against dangerous movements 3-7 against electric shock by protective low voltage (PELV) 3-6 against magnetic and electromagnetic fields during operation and mounting 3-9...
Page 227 12-7 Rexroth EcoDrive Cs Drives Index SUP-E05-DKC*CS-SURGEP 6-6, 10-19 SUP-E06-DKC*CS-CONSIG 10-21 supply voltage connection 6-1 technical data drive controller 4-1 motor 8-6 terminal connectors designations 5-1 tests 4-17 theoretical maximum torque 8-8 thermal time constant motor 8-8 thermistor 10-19 thermistor (NTC) 6-6...
Page 228 12-8 Index Rexroth EcoDrive Cs Drives X2 5-6 X3 5-9 drive controller 5-12 encoder adapter 10-17 X5_1 5-13 X5_2 5-15 X5_3 5-18 X5_4 5-24 X6 5-21 X7 5-25 encoder adapter 10-18 DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...
Page 230 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Phone +49 (0)93 52-40-50 60 +49 (0)93 52-40-49 41 service.svc@boschrexroth.de www.boschrexroth.com Printed in Germany R911295758 DOK-ECODR3-DKC**.3-CS*-PR02-EN-P...

REXROTH EcoDrive Cs Project Planning Manual

1 Introduction to the System

2 Important Directions for Use

3 Safety Instructions for Electric Drives and Controls

4 Technical Data (Drive Controllers)

5 Electrical Connections

6 Mains and Supply Voltage Connection

7 Designing the Control Cabinet

8 Motors

9 Identifying the Components

10 Additional Components

11 Service & Support

12 Index

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Summary of Contents for REXROTH EcoDrive Cs