Efficiency - Danfoss FC 300 Design Manual

FC 300 Design Guide

4.6.1 Efficiency

Efficiency of the frequency converter (η
The load on the frequency converter has little effect on its efficiency. In general, the efficiency is the same at the rated motor frequency f
motor supplies 100% of the rated shaft torque or only 75%, i.e. in case of part loads.
This also means that the efficiency of the frequency converter does not change even if other U/f characteristics are chosen.
However, the U/f characteristics influence the efficiency of the motor.
The efficiency declines a little when the switching frequency is set to a value of above 5 kHz. The efficiency will also be slightly reduced if the mains
voltage is 480 V, or if the motor cable is longer than 30 m.
Efficiency of the motor (η )
MOTOR
The efficiency of a motor connected to the frequency converter depends on magnetizing level. In general, the efficiency is just as good as with mains
operation. The efficiency of the motor depends on the type of motor.
In the range of 75-100% of the rated torque, the efficiency of the motor is practically constant, both when it is controlled by the frequency converter
and when it runs directly on mains.
In small motors, the influence from the U/f characteristic on efficiency is marginal. However, in motors from 11 kW and up, the advantages are significant.
In general, the switching frequency does not affect the efficiency of small motors. Motors from 11 kW and up have their efficiency improved (1-2%). This
is because the sine shape of the motor current is almost perfect at high switching frequency.
Efficiency of the system (η
SYSTEM
To calculate the system efficiency, the efficiency of the frequency converter (η
η ) = η x η
SYSTEM VLT MOTOR
Example showing typical trends in the range 0-90 kW
Calculate the efficiency of the system at different loads based on the graph below.The factor in this graph must be multiplied with the specific efficiency
factor listed in the specification tables:
Illustration 4.1: The above example shows the efficiency of a 55 kW, 380-480 VAC frequency converter at 25% load at 25 Hz. The graph is
showing 0,97 - rated efficiency for a 55 kW FC is 0.98. The actual efficiency is then: 0,97x0,98=0,95.
)
VLT
)
MG.33.BC.02 - VLT ® is a registered Danfoss trademark
4 AutomationDrive FC 300 Selection
) is multiplied by the efficiency of the motor (η
VLT
, even if the
M,N
4
):
MOTOR
83