User Manuals: Danfoss VLT 6000 HVAC Profibus Converter

User Manuals: Danfoss VLT 6000 HVAC Profibus Converter

Manuals and User Guides for Danfoss VLT 6000 HVAC Profibus Converter. We have 3 Danfoss VLT 6000 HVAC Profibus Converter manuals available for free PDF download: Manual, Service Manual, Operating Instructions Manual

Danfoss VLT 6000 HVAC Profibus Service Manual

Danfoss VLT 6000 HVAC Profibus Service Manual (158 pages)

Brand: Danfoss | Category: DC Drives | Size: 11 MB

Table of Contents

Table of Contents
3
Introduction
9
Purpose
9
Vlt Product Overview
9
For Your Safety
9
Electrostatic Discharge (Esd)
9
Tools Required
11
Section 1 Operator Interface and Drive Control
21
Introduction
21
- Normal Display
  21
- Status Display
  22
- Factory Default Display Settings
  22
Warnings and Alarms
26
- Alarms
  26
- Warnings
  26
Service Functions
26
Fault Message Table
27
Drive Inputs and Outputs
28
- Input Signals
  28
- Output Signals
  28
- Control Terminals
  29
- Control Terminal Functions
  29
- Grounding Shielded Cables
  31
Section 2 Internal Drive Operation
33
General
33
Description of Operation
33
- Logic Section
  33
- Logic to Power Interface
  34
- Power Section
  35
Sequence of Operation
36
- Rectifier Section
  36
- Intermediate Section
  38
- Inverter Section
  40
- Brake Option
  42
- Cooling Fans
  43
- Load Sharing
  43
- Specific Card Connections
  43
Section 3 Troubleshooting
45
Troubleshooting Tips
45
3 Fault Symptoms

47
- Display
  47
  - No Display
    47
  - Intermittent Display
    47
  - Display (Line 2) Flashing
    47
  - WRONG or WRONG LCP Displayed
    47
- Motor
  48
  - Motor will Not Run
    48
  - Incorrect Motor Operation
    49
- Warning and Alarm Messages
  50
- After Repair Tests
  57
- Section 4 Drive and Motor Applications
  59
  - Torque Limit, Current Limit, and Unstable Motor Operation
    59
  - Overvoltage Trips
    60
  - Mains Phase Loss Trips
    60
  - Control Logic Problems
    61
  - Programming Problems
    61
  - Motor/Load Problems
    61
- Internal Drive Problems
  62
- Signal Conductor Currents
  64
  - Preventative Measures
    65
  - Proper EMC Installation
    66
- Section 5 Test Procedures
  67
- Introduction
  67
- Tools Required for Testing
  67
  - Signal Test Board
    67
  - Test Cable
    67
5 Test Procedures

68
- Static Test Procedures
  68
  - Soft Charge and Rectifier Circuits Test: D-Frame Size
    69
- Soft Charge Card Fuses
  69
  - Soft Charge Rectifier Test: D-Frame Size
    71
- Soft Charge Card Connectors
  71
  - Soft Charge and Rectifier Circuits Test: E-Frame Sizes
    72
- Soft Charge Card Fuse Location
  72
- Dynamic Test Procedures
  79
  - No Display Test
    80
  - Input Voltage Test
    80
  - Basic Control Card Voltage Test
    80
  - Switch Mode Power Supply (SMPS) Test
    81
  - Zero DC Bus Voltage Test
    81
  - DC under Voltage Test
    82
  - Input Phase Imbalance Test
    82
  - Input Waveform Test
    83
  - Input SCR Test
    85
  - Output Phase Imbalance Test
    86
  - IGBT Gate Drive Signals Test
    87
  - IGBT Switiching Test
    90
  - Brake IGBT Test
    90
  - Current Sensors Test
    91
  - Fan Tests
    92
  - Input Terminal Signal Tests
    93
  - Control Card Test
    94
- Initial Start up or after Repair Drive Tests
  95
- Section 6 D-Frame Sizes Disassembly and Assembly Instructions
  97
- Electrostatic Discharge (Esd)
  97
6 Instructions

97
- Control Card Cassette
  97
- Interface Card
  98
- Power Card
  98
- Control Card/Power Card Mounting Plate
  98
- Interface Card, Power Card, and Mounting Plate
  98
  - Gate Drive Card
    99
  - Soft Charge Card
    99
- Soft Charge Card Assy
  99
  - Capacitor Bank(S)
    100
  - Upper Capacitor Bank D2 Units
    100
  - Lower Capacitor Bank D2 Units
    100
  - Single Capacitor Bank D1 Units
    101
  - Soft Charge (SC) Resistors D2 Units
    102
- Soft Charge Resistor
  102
  - Soft Charge (SC) Resistors D1 Units
    103
- D2 Soft Charge Resistor
  103
- D1 Soft Charge Resistor
  104
  - Input Terminal Mounting Plate Assy
    106
  - Scr/Diode Module D2 Units
    107
- D2 Scr/Diode Module
  110
- D1 Scr/Diode Module
  110
  - Scr/Diode Module D1 Units
    111
  - Current Sensor
    114
  - Fan Assembly
    115
- Fanassembly
  115
  - AC Input Terminals
    117
  - IGBT Modules D2 Units
    118
- D2 IGBT Modules
  118
  - IGBT Modules D1 Units
    121
- Section 7 E-Frame Sizes Disassembly and Assembly Instructions
  123
- Electrostatic Discharge (Esd)
  123
7 Instructions

123
- Control Card Cassette
  123
- Interface Card
  124
- Power Card
  124
- Control Card/Power Card Mounting Plate
  124
- Gate Drive Card
  125
- Soft Charge Card
  125
- Capacitor Banks
  126
- Upper Capacitor Bank
  126
- Lower Capacitor Bank
  126
- Upper and Lower Capacitor Bank Assemblies
  126
  - Input Terminal Mounting Plate Assy Option
    127
  - Soft Charge Resistor
    128
  - SCR and Diode Modules
    129
  - Current Sensor
    132
- Current Sensors
  132
  - Fan Assembly
    133
- Fanassembly
  133
  - AC Input, Motor, Load Sharing or Regen Terminals
    134
- Terminal Blocks
  134
  - IGBT Modules
    135
- Section 8 Special Test Equipment
  139
- Test Equipment
  139
  - Test Cable and SCR Shorting Plug (P/N 176F8439)
    139
- Test Cable and SCR Shorting Plug
  139
  - Signal Test Board (P/N 176F8437)
    140
  - Signal Test Board Pin Outs: Description and Voltage Levels
    140
- Signal Test Board
  140

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Danfoss VLT 6000 HVAC Profibus Manual

Danfoss VLT 6000 HVAC Profibus Manual (177 pages)

Brand: Danfoss | Category: DC Drives | Size: 5 MB

Table of Contents

Table of Contents
1
Software Version
3
Safety Regulations
4
Warning against Unintended Start
4
Introduction to the Design Guide
5
Available Literature
7
Why Use a Frequency Converter for Controlling
8
Fans and Pumps
8
The Clear Advantage - Energy Savings
8
Example with Varying Flow over 1 Year
9
Control Principle
12
PC Software and Serial Communication
15
CE-Labelling
16
Application Examples
17
Specification Text
24
Ordering Guide
30
Choice of Frequency Converter
30
Unpacking and Ordering a VLT Frequency Converter
34
Type Code Ordering Number String
34
Ordering Form VLT 6000 HVAC
35
General Technical Data
42
Mains Supply 3 X 200 - 240 V
45
Technical Data, Mains Supply 3 X 380 - 460 V
46
Mechanical Dimensions
48
Mechanical Installation
50
Enclosure Protection
50
Field-Mounting
50
General Information about Electrical Installation
52
High Voltage Warning
52
Earthing
52
Cables
52
Screened/Armoured Cables
52
Extra Protection
52
RFI Switch
53
High Voltage Test
53
Heat Emission from VLT 6000 HVAC
53
EMC-Correct Electrical Installation
54
Use of EMC-Correct Cables
55
Earthing of Screened/Armoured Control Cables
56
VLT 6000 HVAC Enclosures
57
Tightening-Up Torque and Screw Sizes
62
Mains Connection
62
Pre-Fuses
62
Motor Connection
62
DC Bus Connection
64
High-Voltage Relay
64
Electrical Installation, Control Cables
65
Connection Example, VLT 6000 HVAC
66
Switches 1-4
67
Control Unit LCP
69
Quick Menu
74
The Setup Configuration
75
Setup of User-Defined Readout
76
Load and Motor 100-117
81
Configuration
81
References & Limits 200 - 228
88
Reference Handling
89
Inputs and Outputs 300-328
97
Analogue Inputs
100
Analogue/Digital Outputs
103
Relay Outputs
106
Application Functions 400-427
108
Sleep Mode
109
PID for Process Control
113
PID Overview
115
Serial Communication for FC Protocol
121
Protocols
121
Telegram Communication
121
Telegram Build-Up under FC Protocol
122
Data Character (Byte)
123
Process Word
127
Control Word as Per FC Protocol
127
Status Word as Per FC Protocol
129
Serial Communication 500 - 556
132
Warning Words 1+2 and Alarm Word
140
Service Functions 600-631
142
Status Messages
148
List of Warnings and Alarms
150
Aggressive Environments
156
Calculation of Resulting Reference
156
Extreme Running Conditions
158
Peak Voltage on Motor
159
Derating for Ambient Temperature
160
Efficiency
162
Definitions
167
Factory Settings
169
Index
175

Danfoss VLT 6000 HVAC Profibus Operating Instructions Manual

Danfoss VLT 6000 HVAC Profibus Operating Instructions Manual (63 pages)

Brand: Danfoss | Category: Media Converter | Size: 1 MB

Table of Contents

Table of Contents
2
MG.90.G1.02 - VLT Is a Registered Danfoss Trademark
2
Introduction

4
- About this Manual
  4
- Assumptions
  5
- Background Knowledge
  5
- Profibus DP
  6
- Baudrate
  6
- Profibus DP V1
  6
The PROFIBUS Option Card

7
PPO Description

18
- Communication Connections
  18
- PPO Description (Overview)
  18
PCA Interface

19
- PCA Processing
  19
- Parameter Description
  20
Spontaneous Messages

22
SYNC and FREEZE

23
- Sync/Unsync
  23
- Freeze/Unfreeze
  23
Control Word/Status Word

24
Bus Reference Value

30
Examples

31
GSD File

35
- DP V1 Identifications
  35
Parameters

36
Warning and Alarm Messages

44
- Warnings and Alarm Messages
  44
- Spontaneous Messages
  44
- Additional Display Readings
  44
- Warn. 34
  44
- Warnings
  44
- Warning Word, Extended Status Word and Alarm Word
  45
- Station Address
  47
- Extended Diagnosis
  48
Parameter List

49
Appendix

59
- Glossar
  59
- Abbreviations Used
  60
- Operating Instructions
  63

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