Honda 954 Service Manual page 406

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HYDRAULIC BRAKE
SERVICE INFORMATION
GENERAL
Frequent inhalation of brake pad dust, regardless of material composition could be hazardous t o your health.
Avoid breathing dust particles.
Never use an air hose or brush t o clean brake assemblies. Use an OSHA-approved vacuum cleaner.
A contaminated brake disc or pad reduces stopping power. Discard contaminated pads and clean a contaminated disc with
a high quality brake degreasing agent.
Check the brake system by applying the brake lever or pedal after the air bleeding.
Spilled brake fluid will severely damage instrument lenses and painted surfaces. It is also harmful to some rubber parts. Be
careful whenever you remove the reservoir cap; make sure the front reservoir is horizontal first.
Never allow contaminates (dirt, water, etc.) t o get into an open reservoir.
Once the hydraulic system has been opened, or if the brake feels spongy, the system must be bled.
Always use fresh DOT 4 brake fluid f r o m a sealed container when servicing the system. Do not m i x different types of fluid
they m a y not be compatible.
Always check brake operation before riding the motorcycle.
Front
Specified brake fluid
Brake disc thickness
Brake disc runout
Master cylinder I.D.
Master piston
Caliper cylinder I.D.
Caliper piston O.D.
Rear
Specified brake fluid
Brake disc thickness
Brake disc runout
Master cylinder I.D.
Master piston O.D.
Caliper cylinder I.D.
Caliper cylinder O.D.
15-2
ITEM
O.D.
Upper (Cylinder A)
Lower (Cylinder 6 )
Upper (Piston A )
Lower (Piston B)
STANDARD
4.5 (0.18)
17.460 - 17.503 (0.6874 - 0.6891)
17.321 - 17.367 (0.6819 - 0.6837)
-
32.025
32.035 (1.2608
-
30.250 - 30.280 (1.1909 - 1.1921)
31.965 - 31.998 (1.2585 - 1.2598)
30.082 - 30.1 15 (1.1843 - 1.1856)
Honda DOT 4 Brake Fluid
5.0 (0.20)
-
15.870
15.913 (0.6248 - 0.6265)
15.827 - 15.854 (0.6231 - 0.6242)
38.180 - 38.230 (1.5031 - 1.5051)
38.098 -38.148 (1.4999 - 1.5019)
Unit:
SERVICE LIMIT
3.5 (0.14)
0.30 (0.012)
17.515 (0.6896)
17.309 (0.6815)
32.05 (1.262)
1.2612)
30.29 (1.193)
31.953 (1 2580)
30.074 (1.1840)
4.0 (0.16)
0.30 (0.012)
15.925 (0.6270)
15.815 (0.6226)
38.24 (1.506)
38.090 (1.4996)
(in
mm

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Cbr954rr 2002

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