Remove the dowel pins and countershaft bearing set
ring.
Disassemble the mainshaft and countershaft.
Check the gear dogs, dog holes and teeth for abnor-
mal wear or lack of lubrication.
Measure the I.D. of each gear.
SERVICE LIMITS:
M5, M6:
31.04 mm
26.04 mm
Measure the I.D. and O.D. of each gear bushing.
SERVICE LIMITS:
O.D.: M5, M6: 30.93
mm (1.218 in)
C3, C4:
32.93 mm (1.296 in)
I.D.:
M5:
28.02 mm (1.103 in)
30.02 rnm (1.182 in)
Check the shift fork groove of the shifter gear for
excessive wear or damage.
1.222 in)
1.025 in)
1.301 in)