Honda CRF300L Manual
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Honda CRF300L Manual

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20200914163746_32K1TB000_eng_BOOK Page 1 Monday, September 14 2020 16:42:25 JST
This manual should be considered a permanent part of the vehicle
and should remain with the vehicle when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any
obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured in this owner's manual may not match your
actual vehicle.
© 2020 Honda Motor Co., Ltd.

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Summary of Contents for Honda CRF300L

  • Page 1 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 2 Congratulations on your purchase of a new The following codes in this manual ● Honda vehicle. Your selection of a Honda indicate each country. makes you part of a worldwide family of The illustrations here in are based on the ●...
  • Page 3 20200914163746_32K1TB000_eng_BOOK Page 3 Monday, September 14 2020 16:42:25 JST A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING...

  • Page 4: Table Of Contents

    20200914163746_32K1TB000_eng_BOOK Page 4 Monday, September 14 2020 16:42:25 JST Contents Vehicle Safety P. 2 Operation Guide P. 20 Maintenance P. 56 Troubleshooting P. 93 Information P. 108 Specifications P. 120...

  • Page 5: Vehicle Safety

    20200914163746_32K1TB000_eng_BOOK Page 5 Monday, September 14 2020 16:42:25 JST Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 7 Safety Precautions..........P. 12 Riding Precautions ..........

  • Page 6: Safety Guidelines

    20200914163746_32K1TB000_eng_BOOK Page 6 Monday, September 14 2020 16:42:25 JST Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ●...
  • Page 7 Be Alert for Off-road Hazards either. The terrain can be present a variety of Keep Your Honda in Safe Condition challenges when you ride off-road. Continually “read” the terrain for unexpected It's important to keep your vehicle properly turns, drop-offs, rocks, ruts and other hazards.
  • Page 8 20200914163746_32K1TB000_eng_BOOK Page 8 Monday, September 14 2020 16:42:25 JST Safety Guidelines If you decide to continue riding, first turn the If You are Involved in a Crash ignition switch to the (Off) position, and Personal safety is your first priority. If you or evaluate the condition of your vehicle.
  • Page 9 20200914163746_32K1TB000_eng_BOOK Page 9 Monday, September 14 2020 16:42:25 JST Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your vehicle colourless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death.

  • Page 10: Image Labels

    20200914163746_32K1TB000_eng_BOOK Page 10 Monday, September 14 2020 16:42:25 JST Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 11 20200914163746_32K1TB000_eng_BOOK Page 11 Monday, September 14 2020 16:42:25 JST Image Labels Except KO type BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 12 20200914163746_32K1TB000_eng_BOOK Page 12 Monday, September 14 2020 16:42:25 JST Image Labels RADIATOR CAP LABEL DANGER Except KO type NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm ACCESSORIES AND LOADING WARNING LABEL WARNING ED type ACCESSORIES AND LOADING...
  • Page 13 20200914163746_32K1TB000_eng_BOOK Page 13 Monday, September 14 2020 16:42:25 JST Image Labels REAR CUSHION LABEL Except KO type GAS FILLED Do not open. Do not heat. TYRE INFORMATION & DRIVE CHAIN LABEL Except KO type Cold tyre pressure: [Driver only] Front 150 kPa (1.50 kgf/cm , 22 psi) Rear 150 kPa (1.50 kgf/cm , 22 psi)
  • Page 14 20200914163746_32K1TB000_eng_BOOK Page 14 Monday, September 14 2020 16:42:25 JST Image Labels SAFETY REMINDER LABEL Except KO type For your protection, always wear helmet, protective apparel. FUEL LABEL Except KO type Unleaded petrol only ETHANOL up to 10 % by volume...

  • Page 15: Safety Precautions

    20200914163746_32K1TB000_eng_BOOK Page 15 Monday, September 14 2020 16:42:25 JST Safety Precautions Safety Precautions Must fit comfortably but securely, with the ● chin strap fastened. Ride cautiously and keep your hands on the Face shield with unobstructed field of vision ● ●...

  • Page 16: Riding Precautions

    20200914163746_32K1TB000_eng_BOOK Page 16 Monday, September 14 2020 16:42:25 JST Riding Precautions Riding Precautions Jacket and Trousers Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective Running-in Period suit) During the first 500 km (300 miles) of running, Additional Off-road Gear follow these guidelines to ensure your vehicle's future reliability and performance.
  • Page 17 20200914163746_32K1TB000_eng_BOOK Page 17 Monday, September 14 2020 16:42:25 JST Riding Precautions Anti-lock Brake System (ABS) Brakes This model is equipped with an Anti-lock Brake Observe the following guidelines: System (ABS) designed to help prevent the Avoid excessively hard braking and ●...
  • Page 18 20200914163746_32K1TB000_eng_BOOK Page 18 Monday, September 14 2020 16:42:25 JST Riding Precautions Engine Braking Parking Engine braking helps slow your vehicle down Park on a firm, level surface. ● when you release the throttle. For further If you must park on a slight incline or loose ●...
  • Page 19 20200914163746_32K1TB000_eng_BOOK Page 19 Monday, September 14 2020 16:42:25 JST Riding Precautions Turn the handlebar fully to the left. Refuelling and Fuel Guidelines Turning the handlebar to the right Follow these guidelines to protect the engine, reduces stability and may cause the fuel system and catalytic converter: vehicle to fall.

  • Page 20: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.

  • Page 21: Off-Road Safety

    20200914163746_32K1TB000_eng_BOOK Page 21 Monday, September 14 2020 16:42:25 JST Off-Road Safety Off-Road Safety A muffler is required in most off-road areas. ● Don't modify your exhaust system. Learn to ride in an uncongested off-road area Remember that excessive noise bothers free of obstacles before venturing onto everyone and creates a bad image for unfamiliar terrain.

  • Page 22: Loading

    20200914163746_32K1TB000_eng_BOOK Page 22 Monday, September 14 2020 16:42:25 JST Loading Loading Also follow these guidelines when you ride off- road on rough terrain: Carrying extra weight affects your vehicle's Do not carry a passenger. ● ● handling, braking and stability. Keep cargo small and light weight.

  • Page 23: Operation Guide

    20200914163746_32K1TB000_eng_BOOK Page 23 Monday, September 14 2020 16:42:25 JST Parts Location Seat (P.75) Fuse box A (P.104) Throttle grip (P.92) Engine oil fill cap (P.78) Engine oil level inspection window (P.78) Rear brake fluid reservoir (P.82)
  • Page 24 20200914163746_32K1TB000_eng_BOOK Page 24 Monday, September 14 2020 16:42:25 JST Clutch lever (P.89) Coolant reserve tank (P.80) Fuel fill cap (P.53) Front brake fluid reservoir (P.82) Battery (P.73) Main fuse (P.105) Helmet holder (P.54) Left shroud (P.76) Fuse box B (P.106) Document bag (P.55) Tool box/Tool kit...
  • Page 25 20200914163746_32K1TB000_eng_BOOK Page 25 Monday, September 14 2020 16:42:25 JST Instruments Tachometer NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. Tachometer red zone (excessive engine rpm range) button button Display Check When the ignition switch is turned to the (On) position, all the mode and digital segments will show.
  • Page 26 20200914163746_32K1TB000_eng_BOOK Page 26 Monday, September 14 2020 16:42:25 JST Clock (12-hour display) To set the clock: (P.33) Odometer [TOTAL] & Tripmeter [TRIP A/B] & Stopwatch (P.24) Gear position indicator The gear position is shown in the gear position indicator. “-” appears when the transmission is not shifted properly.
  • Page 27 20200914163746_32K1TB000_eng_BOOK Page 27 Monday, September 14 2020 16:42:25 JST Instruments (Continued) Odometer [TOTAL] & Tripmeter [TRIP A/B] & Stopwatch button switches between the odometer, tripmeter A, tripmeter B, and stopwatch. Odometer Tripmeter A Tripmeter B Stopwatch...
  • Page 28 20200914163746_32K1TB000_eng_BOOK Page 28 Monday, September 14 2020 16:42:25 JST Odometer [TOTAL] Stopwatch Total distance ridden. When “------” is Shows elapsed time since the button displayed, go to your dealer for service. was pushed to start the measurement. Display range: 0H00M00.0S - 9H59M59.9S Tripmeter [TRIP A/B] •...
  • Page 29 20200914163746_32K1TB000_eng_BOOK Page 29 Monday, September 14 2020 16:42:25 JST Instruments (Continued) To reset the tripmeter B, average fuel To reset the tripmeter [TRIP A/B], mileage B, fuel consumption B and average average fuel mileage [AVG], fuel speed B (these are based on tripmeter B) consumption and average speed [AVG] together, press and hold the button...
  • Page 30 20200914163746_32K1TB000_eng_BOOK Page 30 Monday, September 14 2020 16:42:25 JST Stopwatch To Restart the Measurement Press the button again. The stopwatch To Measure the Time restarts measurement. Select the stopwatch. (P.24) To start measurement, press the To Reset the Measured value button.
  • Page 31 20200914163746_32K1TB000_eng_BOOK Page 31 Monday, September 14 2020 16:42:25 JST Instruments (Continued) Average fuel mileage [AVG] , Fuel consumption and Average speed [AVG] button switches between the average fuel mileage, fuel consumption, and average speed. Average fuel mileage Fuel consumption Average speed...
  • Page 32 20200914163746_32K1TB000_eng_BOOK Page 32 Monday, September 14 2020 16:42:25 JST When “---.-” is displayed except for the Average fuel mileage [AVG] above-mentioned cases, go to your dealer Displays the average fuel mileage since the for service. selected tripmeter was reset. To reset the average fuel mileage: The average fuel mileage will be calculated based on value displayed on the tripmeter (A (P.26)
  • Page 33 20200914163746_32K1TB000_eng_BOOK Page 33 Monday, September 14 2020 16:42:25 JST Instruments (Continued) To reset the fuel consumption: Fuel consumption (P.26) Displays the fuel consumption since the selected tripmeter was reset. The fuel consumption will be calculated based on value displayed on the tripmeter (A or B) selected.
  • Page 34 20200914163746_32K1TB000_eng_BOOK Page 34 Monday, September 14 2020 16:42:25 JST To reset the average speed: Average speed [AVG] (P.26) Displays the average speed since the selected tripmeter was reset. The average speed will be calculated based on value displayed on the tripmeter (A or B) selected.
  • Page 35 20200914163746_32K1TB000_eng_BOOK Page 35 Monday, September 14 2020 16:42:25 JST Instruments (Continued) Display Setting Setting Mode A Following items can be changed sequentially. (P.33) • Clock setting • Backlight brightness adjustment • Changing the speed and mileage unit ED type only •...
  • Page 36 20200914163746_32K1TB000_eng_BOOK Page 36 Monday, September 14 2020 16:42:25 JST Setting Mode A 1 Clock setting: If the button is not pressed for about 30 Turn the ignition switch to the (On) seconds, the control is automatically switched position. Press and hold the and the from the setting mode to the ordinary buttons until the hour digits start flashing.
  • Page 37 20200914163746_32K1TB000_eng_BOOK Page 37 Monday, September 14 2020 16:42:25 JST Instruments (Continued) Press the button until the desired 2 Backlight brightness adjustment: minute is displayed. You can adjust the brightness to one of five Press and hold the button to levels. advance the minute fast.
  • Page 38 20200914163746_32K1TB000_eng_BOOK Page 38 Monday, September 14 2020 16:42:25 JST 3 Changing the speed and mileage unit: 4 Changing the fuel mileage meter unit: ED type only When the “km/h” for speed and “km” for mileage are selected Press button to select either "km/h" and Press button to select “L/100km”...
  • Page 39 20200914163746_32K1TB000_eng_BOOK Page 39 Monday, September 14 2020 16:42:25 JST Instruments (Continued) Setting Mode B 1 Setting of REV indicator: If the button is not pressed for about 30 You can change the setting of the REV seconds, the control is automatically switched indicator.
  • Page 40 20200914163746_32K1TB000_eng_BOOK Page 40 Monday, September 14 2020 16:42:25 JST To change the setting mode B, turn the Each time button is pressed, the ignition switch to the (On) position while lighting RPM set value increase by pressing button until the display check 250 r/min (rpm) (one segment).
  • Page 41 20200914163746_32K1TB000_eng_BOOK Page 41 Monday, September 14 2020 16:42:25 JST Instruments (Continued) Press button. The REV indicator lighting RPM is set, and then the display moves to the setting of REV indicator lighting interval RPM. Tachometer At the same time, the blinking bar segment shows the currently applied setting originated from the REV indicator Numerical tachometer...
  • Page 42 20200914163746_32K1TB000_eng_BOOK Page 42 Monday, September 14 2020 16:42:25 JST Press button. The REV indicator lighting Ex When REV indicator lighting RPM is interval RPM is set, and then the display setting 8,000 r/min (rpm) and REV moves to the brightness adjustment of the indicator lighting interval RPM is REV indicator.
  • Page 43 20200914163746_32K1TB000_eng_BOOK Page 43 Monday, September 14 2020 16:42:25 JST Instruments (Continued) 2 Changing of tachometer display Ex Engine revolutions per minutes mode: 10,500 r/min (rpm) You can change the display mode of the Conventional Tachometer bar display segment tachometer. Press button to switch the display mode of tachometer.
  • Page 44 20200914163746_32K1TB000_eng_BOOK Page 44 Monday, September 14 2020 16:42:25 JST Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Rear ABS (Anti-lock Brake System) OFF indicator Comes on briefly when the ignition switch is turned to the (On) position. Comes on when the ABS function on the rear wheel is turned off.
  • Page 45 20200914163746_32K1TB000_eng_BOOK Page 45 Monday, September 14 2020 16:42:25 JST Indicators (Continued) High coolant temperature indicator REV indicator (P.43) Comes on briefly when the ignition switch is turned to the (On) position. High beam indicator If it comes on while running: (P.95) Right turn signal indicator Left turn signal indicator...
  • Page 46 20200914163746_32K1TB000_eng_BOOK Page 46 Monday, September 14 2020 16:42:25 JST REV Indicator • Comes on briefly when the ignition switch is turned to the (On) position. Initial setting blinking RPM: 8,000 r/min (rpm) interval RPM: 250 r/min (rpm) REV indicator r/min (rpm) Blinking 7,250 r/min (rpm) (2 times/second)
  • Page 47 20200914163746_32K1TB000_eng_BOOK Page 47 Monday, September 14 2020 16:42:25 JST Switches Headlight dimmer switch • : High beam • : Low beam Horn button Turn signal switch Pressing the switch turns the turn signal off. Rear ABS switch Switches the ABS function on the rear wheel on/off. (P.47)
  • Page 48 20200914163746_32K1TB000_eng_BOOK Page 48 Monday, September 14 2020 16:42:25 JST (On) Ignition Switch Switches the electrical system on/off, locks Turns electrical system the steering. on for starting/riding. Key can be removed when in the (Off) (Off) (Lock) position. Turns engine off. Steering Lock: (P.46) (Lock)
  • Page 49 20200914163746_32K1TB000_eng_BOOK Page 49 Monday, September 14 2020 16:42:25 JST Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the (Lock) position.
  • Page 50 20200914163746_32K1TB000_eng_BOOK Page 50 Monday, September 14 2020 16:42:25 JST ABS function on the rear wheel The ABS function on the rear wheel can be To turn on the ABS function on both optionally turned off for off-road riding. wheels Each time the ignition switch is turned to the Stop the vehicle.
  • Page 51 20200914163746_32K1TB000_eng_BOOK Page 51 Monday, September 14 2020 16:42:25 JST Starting the Engine Start your engine using the following procedure, Make sure the engine stop switch is in the regardless of whether the engine is cold or warm. (Run) position. Turn the ignition switch to the (On) position. Shift the transmission to Neutral ( indicator to come on).
  • Page 52 20200914163746_32K1TB000_eng_BOOK Page 52 Monday, September 14 2020 16:42:25 JST If the engine does not start: Open the throttle fully and press the start button for 5 seconds. Repeat the normal starting procedure. If the engine starts, open the throttle slightly if idling is unstable.
  • Page 53 20200914163746_32K1TB000_eng_BOOK Page 53 Monday, September 14 2020 16:42:25 JST Shifting Gears Your vehicle transmission has 6 forward gears in a one-down, five-up shift pattern. If you put the vehicle in gear with the side stand down, the engine will shut off.
  • Page 54 20200914163746_32K1TB000_eng_BOOK Page 54 Monday, September 14 2020 16:42:25 JST Emergency Stop Signal The emergency stop signal stops operating Except ED type Emergency stop signal activates when the when: system detects hard braking about 50 km/h You release the brakes. ● (31 mph) or above to alert drivers behind you The ABS is deactivated.
  • Page 55 20200914163746_32K1TB000_eng_BOOK Page 55 Monday, September 14 2020 16:42:25 JST Emergency Stop Signal (Continued) The emergency stop signal is not a system that can prevent a possible rear-end collision caused by your hard braking. It is always recommended to avoid hard braking unless it is absolutely necessary.
  • Page 56 20200914163746_32K1TB000_eng_BOOK Page 56 Monday, September 14 2020 16:42:25 JST Refuelling Ignition key Opening the Fuel Fill Cap Lower edge Open the lock cover, insert the ignition key, of filler neck and turn it clockwise to open the cap. Closing the Fuel Fill Cap After refuelling, align the fuel fill cap latch with the slot in the filler neck.
  • Page 57 20200914163746_32K1TB000_eng_BOOK Page 57 Monday, September 14 2020 16:42:25 JST Storage Equipment Helmet Holder Unlocking The helmet holder is located on the left side Open the lock cover, insert the ignition key of the vehicle. and turn it counterclockwise. Locking Helmet Ignition key holder Hang your helmet on the holder pin and...
  • Page 58 20200914163746_32K1TB000_eng_BOOK Page 58 Monday, September 14 2020 16:42:25 JST Document Bag and Tool Kit Tool box Document bag The document bag and tool kit are stored in Lock the tool box located on the left side of the position vehicle. Open Insert the ignition key and turn it clockwise to open the tool box.

  • Page 59: Maintenance

    20200914163746_32K1TB000_eng_BOOK Page 59 Monday, September 14 2020 16:42:25 JST Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 57 Drive Chain............P. 86 Maintenance Schedule........P. 58 Wheels..............

  • Page 60: Importance Of Maintenance

    20200914163746_32K1TB000_eng_BOOK Page 60 Monday, September 14 2020 16:42:25 JST Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your vehicle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task, and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required.

  • Page 61: Maintenance Schedule

    Maintenance work should be performed in new owner. accordance with Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your vehicle after each periodic requirements. Keep an accurate record of maintenance is carried out.
  • Page 62 Inspect (clean, adjust, lubricate, or replace, if necessary) dealer, unless you have the necessary tools and are Lubricate mechanically skilled. Replace Procedures are provided in an official Honda Shop Manual. Clean : Technical. In the interest of safety, have your vehicle serviced by your dealer. Continued...
  • Page 63 20200914163746_32K1TB000_eng_BOOK Page 63 Monday, September 14 2020 16:42:25 JST Maintenance Schedule Frequency Pre-ride Annual Regular Refer Items Check × 1,000 km Check Replace to page P. 61 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider –...

  • Page 64: Maintenance Fundamentals

    20200914163746_32K1TB000_eng_BOOK Page 64 Monday, September 14 2020 16:42:25 JST Maintenance Fundamentals Front and Rear: check brake fluid level and Pre-ride Inspection pads wear. P. 82, P. 83 To ensure safety, it is your responsibility to Lights and horn - Check that lights, ●...
  • Page 65 20200914163746_32K1TB000_eng_BOOK Page 65 Monday, September 14 2020 16:42:25 JST Maintenance Fundamentals WARNING Replacing Parts Always use Honda Genuine Parts or their Installing non-Honda parts may make equivalents to ensure reliability and safety. your vehicle unsafe and cause a crash in...
  • Page 66 20200914163746_32K1TB000_eng_BOOK Page 66 Monday, September 14 2020 16:42:25 JST Maintenance Fundamentals Electrolyte splashes onto your skin: Battery ● Remove affected clothing and wash your Your vehicle has a maintenance-free type battery. skin thoroughly using water. You do not have to check the battery electrolyte Electrolyte splashes into your mouth: ●...
  • Page 67 Cleaning the Battery Terminals NOTICE Remove the battery. P. 73 Installing non-Honda electrical accessories can If the terminals are starting to corrode and overload the electrical system, discharging the are coated with a white substance, wash battery and possibly damaging the system.
  • Page 68 Conserving” or “Resource Conserving” on the For recommended engine oil, see circular API service symbol. “Specifications.” P. 121 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: Continued...
  • Page 69 NOTICE Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly. Recommended brake fluid: Normal Worn Damaged Honda DOT 3 or DOT 4 Brake Fluid or (GOOD) (REPLACE) (REPLACE) equivalent...
  • Page 70 20200914163746_32K1TB000_eng_BOOK Page 70 Monday, September 14 2020 16:42:25 JST Maintenance Fundamentals NOTICE Use of a new chain with worn sprockets will cause rapid chain wear. Cleaning and Lubricating After inspecting the slack, clean the chain and sprockets while rotating the rear wheel. Use a dry cloth with chain cleaner designed specifically for O-ring chains, or neutral Do not use a steam cleaner, a high pressure...
  • Page 71 20200914163746_32K1TB000_eng_BOOK Page 71 Monday, September 14 2020 16:42:25 JST Maintenance Fundamentals Recommended Coolant NOTICE Using coolant not specified for aluminium Pro Honda HP Coolant is a pre-mixed solution engines or tap/mineral water can cause corrosion. of antifreeze and distilled water. Crankcase Breather Concentration:...
  • Page 72 20200914163746_32K1TB000_eng_BOOK Page 72 Monday, September 14 2020 16:42:25 JST Maintenance Fundamentals Also inspect for any unusual bumps or bulges in Tyres (Inspecting/Replacing) the side walls of the tyres. Checking the Air Pressure Inspecting for Abnormal Wear Visually inspect your tyres and use an air pressure gauge to measure the air pressure Inspect the tyres for before each off-road ride and whenever you...
  • Page 73 20200914163746_32K1TB000_eng_BOOK Page 73 Monday, September 14 2020 16:42:25 JST Maintenance Fundamentals WARNING Riding on tyres that are excessively worn or improperly inflated can cause a or TWI crash in which you can be seriously hurt or killed. Wear indicator Follow all instructions in this owner's location mark manual regarding tyre inflation and maintenance.
  • Page 74 20200914163746_32K1TB000_eng_BOOK Page 74 Monday, September 14 2020 16:42:25 JST Maintenance Fundamentals Have your tyres replaced by your dealer. WARNING For recommended tyres, air pressure and Installing improper tyres on your minimum tread depth, see “Specifications.” vehicle can adversely affect handling P.

  • Page 75: Tool

    20200914163746_32K1TB000_eng_BOOK Page 75 Monday, September 14 2020 16:42:25 JST Tool The tool kit is stored in the tool box. P. 55 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Standard/Phillips screwdriver ● Screwdriver handle ●...

  • Page 76: Removing & Installing Body Components

    20200914163746_32K1TB000_eng_BOOK Page 76 Monday, September 14 2020 16:42:25 JST Removing & Installing Body Components Battery Remove the bolt and the battery holder. Disconnect the negative - terminal from Positive terminal the battery. Disconnect the positive + terminal from the battery. Remove the battery taking care not to drop the terminal nuts.

  • Page 77: Clip

    20200914163746_32K1TB000_eng_BOOK Page 77 Monday, September 14 2020 16:42:25 JST Removing & Installing Body Components Clip Clip Removal Press down on the centre pin to release the lock. Pull the clip out of the hole. Centre pin Installation Push the bottom of the centre pin. Insert the clip into the hole.

  • Page 78: Seat

    20200914163746_32K1TB000_eng_BOOK Page 78 Monday, September 14 2020 16:42:25 JST Removing & Installing Body Components Seat Seat Removal Remove the hook bolts and collars. Rear prongs Pull the seat back and up. Seat Collar Installation Hook bolt Align the recess with the tab and insert the prongs into the stays and attach the Front stays seat as shown.

  • Page 79: Left Shroud

    20200914163746_32K1TB000_eng_BOOK Page 79 Monday, September 14 2020 16:42:25 JST Removing & Installing Body Components Left Shroud Left Shroud Removal Remove the left side cover. P. 77 Clips Remove the clips. P. 74 Bolt Remove the bolts. Remove the left shroud. Installation Install the left shroud.

  • Page 80: Left Side Cover

    20200914163746_32K1TB000_eng_BOOK Page 80 Monday, September 14 2020 16:42:25 JST Removing & Installing Body Components Left Side Cover Left Side Cover Removal Remove the seat. P. 75 Grommets Prongs Remove the clip. P. 74 Remove the bolt. Remove the prongs from the grommets. Remove the left side cover.

  • Page 81: Engine Oil

    20200914163746_32K1TB000_eng_BOOK Page 81 Monday, September 14 2020 16:42:25 JST Engine Oil Checking the Engine Oil Oil level inspection If the engine is cold, idle the engine for 3 window to 5 minutes. Upper level Turn the ignition switch to the (Off) mark position and wait for 2 to 3 minutes.
  • Page 82 20200914163746_32K1TB000_eng_BOOK Page 82 Monday, September 14 2020 16:42:25 JST Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil.

  • Page 83: Coolant

    20200914163746_32K1TB000_eng_BOOK Page 83 Monday, September 14 2020 16:42:25 JST Coolant Checking the Coolant Reserve tank cap UPPER level Check the coolant level in the reserve tank mark while the engine is cold. Place your vehicle on a firm, level surface. Hold your vehicle in an upright position.
  • Page 84 20200914163746_32K1TB000_eng_BOOK Page 84 Monday, September 14 2020 16:42:25 JST Coolant Adding Coolant Adding Coolant WARNING Removing the radiator cap while the If the coolant level is below the LOWER level engine is hot can cause the coolant to mark, add the recommended coolant spray out, potentially scalding you.

  • Page 85: Brakes

    20200914163746_32K1TB000_eng_BOOK Page 85 Monday, September 14 2020 16:42:25 JST Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark/LWR mark or Place your vehicle in an upright position the brake lever and pedal freeplay becomes on a firm, level surface.
  • Page 86 20200914163746_32K1TB000_eng_BOOK Page 86 Monday, September 14 2020 16:42:25 JST Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Check the condition of the brake pad wear Inspect the brake pads from the rear Rear indicators.
  • Page 87 20200914163746_32K1TB000_eng_BOOK Page 87 Monday, September 14 2020 16:42:25 JST Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 88: Side Stand

    20200914163746_32K1TB000_eng_BOOK Page 88 Monday, September 14 2020 16:42:25 JST Side Stand Checking the Side Stand Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand.

  • Page 89: Drive Chain

    20200914163746_32K1TB000_eng_BOOK Page 89 Monday, September 14 2020 16:42:25 JST Drive Chain Inspecting the Drive Chain Insert a scale through the slit on the chain case. Slack Check the drive chain slack at several points along the chain. If the slack is not constant at Slit all points, some links may be kinked and binding.
  • Page 90 20200914163746_32K1TB000_eng_BOOK Page 90 Monday, September 14 2020 16:42:25 JST Drive Chain Inspecting the Drive Chain Slack Pull up the drive chain and check the Roll the vehicle forward and check that slack between the top of the swingarm the chain moves smoothly. and the drive chain by the scale.

  • Page 91: Wheels

    20200914163746_32K1TB000_eng_BOOK Page 91 Monday, September 14 2020 16:42:25 JST Wheels Wheels Rims & Spokes Rotate the wheel slowly to see if it appears to “wobble.” If it does, the rim is Keeping the wheels true (round) and out of round or not “true.” If the wobble is maintaining correct spoke tension is critical to noticeable, see your dealer for inspection.

  • Page 92: Clutch

    20200914163746_32K1TB000_eng_BOOK Page 92 Monday, September 14 2020 16:42:25 JST Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay.
  • Page 93 20200914163746_32K1TB000_eng_BOOK Page 93 Monday, September 14 2020 16:42:25 JST Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Minor clutch cable Freeplay adjuster Minor Minor Adjustment lock nut Attempt adjustment with the minor clutch – cable adjuster first. Rubber dust cover Pull back the rubber dust cover.
  • Page 94 20200914163746_32K1TB000_eng_BOOK Page 94 Monday, September 14 2020 16:42:25 JST Clutch Adjusting the Clutch Lever Freeplay Major Adjustment creep. Gradually release the clutch lever and open the throttle. Your vehicle should If the minor clutch cable adjuster is threaded move smoothly and accelerate gradually. out near its limit, or the correct freeplay Major clutch cable adjuster cannot be obtained, attempt adjustment with...

  • Page 95: Throttle

    20200914163746_32K1TB000_eng_BOOK Page 95 Monday, September 14 2020 16:42:25 JST Throttle Checking the Throttle With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the vehicle inspected by your dealer.

  • Page 96: Troubleshooting

    20200914163746_32K1TB000_eng_BOOK Page 96 Monday, September 14 2020 16:42:25 JST Troubleshooting Engine Will Not Start........P. 94 Unstable Engine Operation Occurs Overheating (High coolant temperature Intermittently ..........P. 107 indicator is on) ..........P. 95 Warning Indicators On........P. 96 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)....

  • Page 97: Engine Will Not Start

    20200914163746_32K1TB000_eng_BOOK Page 97 Monday, September 14 2020 16:42:25 JST Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ●...

  • Page 98: Overheating (High Coolant Temperature Indicator Is On)

    20200914163746_32K1TB000_eng_BOOK Page 98 Monday, September 14 2020 16:42:25 JST Overheating (High coolant temperature indicator is on) The engine is overheating when the following If the fan is not operating: occurs: Suspect a fault. Do not start the engine. High coolant temperature indicator Transport your vehicle to your dealer.

  • Page 99: Warning Indicators On

    20200914163746_32K1TB000_eng_BOOK Page 99 Monday, September 14 2020 16:42:25 JST Warning Indicators On PGM-FI (Programmed Fuel What to do when the indicator lamp blinks Injection) Malfunction Park the vehicle in a safe place with no Indicator Lamp (MIL) flammable items and wait at least 10 minutes with the engine stopped until it cools.

  • Page 100: Abs (Anti-Lock Brake System) Indicator

    20200914163746_32K1TB000_eng_BOOK Page 100 Monday, September 14 2020 16:42:25 JST Warning Indicators On ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) The ABS indicator may flash if you turn the rear wheel while the rear wheel is lifted off Indicator the ground.

  • Page 101: Other Warning Indications

    20200914163746_32K1TB000_eng_BOOK Page 101 Monday, September 14 2020 16:42:25 JST Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 102: Tyre Puncture

    20200914163746_32K1TB000_eng_BOOK Page 102 Monday, September 14 2020 16:42:25 JST Tyre Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tyre or tube repair can be risky. If the performed by your dealer.

  • Page 103: Electrical Trouble

    20200914163746_32K1TB000_eng_BOOK Page 103 Monday, September 14 2020 16:42:25 JST Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the vehicle before Turn the ignition switch to the (Off) or charging.
  • Page 104 20200914163746_32K1TB000_eng_BOOK Page 104 Monday, September 14 2020 16:42:25 JST Electrical Trouble Burned-out Light Bulb ED type Socket The license light uses several LEDs. If there is an LED which is not turned on, see your dealer for servicing. Except ED type Bolts Tabs The headlight, front turn signals/position...
  • Page 105 20200914163746_32K1TB000_eng_BOOK Page 105 Monday, September 14 2020 16:42:25 JST Electrical Trouble Burned-out Light Bulb Brakelight/Taillight Bulb Remove the dust cover. Press the pin down and pull out the bulb Remove the seat. P. 75 without turning it. Remove the hook bolts and collars. Install a new bulb and parts in the reverse Remove the prongs from the grommets.
  • Page 106 20200914163746_32K1TB000_eng_BOOK Page 106 Monday, September 14 2020 16:42:25 JST Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Bulb Turn the socket counterclockwise, and remove it. ED type Slightly press the bulb and turn it Remove the screw. counterclockwise. Remove the turn signal lens. Install a new bulb and parts in the reverse Slightly press the bulb and turn it order of removal.

  • Page 107: Blown Fuse

    20200914163746_32K1TB000_eng_BOOK Page 107 Monday, September 14 2020 16:42:25 JST Electrical Trouble Blown Fuse Blown Fuse Before handling fuses, see “Inspecting and Replacing Fuses.” P. 64 Fuse Box A Remove the seat. P. 75 Open the fuse box cover. Pull the fuses out with the fuse puller in Spare fuse the tool kit one by one check for a blown Fuse box cover...
  • Page 108 20200914163746_32K1TB000_eng_BOOK Page 108 Monday, September 14 2020 16:42:25 JST Electrical Trouble Blown Fuse Main Fuse Remove the left side cover. P. 77 Pull the starter magnetic switch out. Wire connector Disconnect the wire connector of the starter magnetic switch. Pull the main fuse out and check for a blown fuse.
  • Page 109 20200914163746_32K1TB000_eng_BOOK Page 109 Monday, September 14 2020 16:42:25 JST Electrical Trouble Blown Fuse Fuse Box B Remove the left side cover. P. 77 Open the fuse box cover. Fuse box cover Pull the fuses out with the fuse puller in U type only the tool kit one by one check for a blown fuse.

  • Page 110: Unstable Engine Operation Occurs Intermittently

    20200914163746_32K1TB000_eng_BOOK Page 110 Monday, September 14 2020 16:42:25 JST Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your vehicle. If unstable engine operation occurs even if sufficient fuel is available, have your vehicle inspected by your dealer as soon as possible.

  • Page 111: Information

    20200914163746_32K1TB000_eng_BOOK Page 111 Monday, September 14 2020 16:42:25 JST Information Service Diagnostic Recorders....... P. 109 Keys..............P. 109 Instruments, Controls, & Other Features... P. 110 Caring for Your Vehicle........P. 111 Storing Your Vehicle........P. 114 Transporting Your Vehicle ......P. 115 You &...

  • Page 112: Service Diagnostic Recorders

    However this data may be accessed by Honda, key number. its authorised dealers and authorised repairers, employees, representatives and contractors only...

  • Page 113: Instruments, Controls, & Other Features

    20200914163746_32K1TB000_eng_BOOK Page 113 Monday, September 14 2020 16:42:25 JST Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeters return to 0.0 when each read- out exceeds 9,999.9. Ignition Switch Document Bag Leaving the ignition switch in the (On) position The owner's manual, registration, and insurance with the engine stopped will drain the battery.

  • Page 114: Caring For Your Vehicle

    The assist-slipper clutch system helps to prevent Frequent cleaning and polishing is important to the rear tyre from locking up when the ensure the life of your Honda. A clean vehicle deceleration of your vehicle produces a strong makes it easier to spot potential problems.
  • Page 115 20200914163746_32K1TB000_eng_BOOK Page 115 Monday, September 14 2020 16:42:25 JST Caring for Your Vehicle Thoroughly rinse your vehicle with plenty of Washing Precautions clean water and dry with a soft, clean cloth. Follow these guidelines when washing: After the vehicle dries, lubricate any moving Do not use high-pressure washers: ●...
  • Page 116 20200914163746_32K1TB000_eng_BOOK Page 116 Monday, September 14 2020 16:42:25 JST Caring for Your Vehicle Do not direct water near the headlight: Do not use wax or polishing compounds on ● ● mat painted surface: ED type The headlight's inside lens may fog Use a soft cloth or sponge, plenty of temporarily after washing or while riding water, and a mild detergent to clean mat...

  • Page 117: Storing Your Vehicle

    20200914163746_32K1TB000_eng_BOOK Page 117 Monday, September 14 2020 16:42:25 JST Storing Your Vehicle Storing Your Vehicle To remove stubborn stains, use diluted ● detergent and rinse thoroughly with plenty If you store your vehicle outdoors, you should of water. consider using a full-body cover. Avoid getting petrol, brake fluid, or ●...

  • Page 118: Transporting Your Vehicle

    20200914163746_32K1TB000_eng_BOOK Page 118 Monday, September 14 2020 16:42:25 JST Transporting Your Vehicle Transporting Your Vehicle After removing your vehicle from storage, inspect all maintenance items required by the If your vehicle needs to be transported, it Maintenance Schedule. should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform, and motorcycle tie-down straps.

  • Page 119: You & The Environment

    20200914163746_32K1TB000_eng_BOOK Page 119 Monday, September 14 2020 16:42:25 JST You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling centre. but you must do your part to protect the Call your local or state office of public works or environment.

  • Page 120: Serial Numbers

    20200914163746_32K1TB000_eng_BOOK Page 120 Monday, September 14 2020 16:42:25 JST Serial Numbers Serial Numbers The frame and engine serial numbers uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 121: Fuels Containing Alcohol

    20200914163746_32K1TB000_eng_BOOK Page 121 Monday, September 14 2020 16:42:25 JST Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line.

  • Page 122: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 123: Specifications

    20200914163746_32K1TB000_eng_BOOK Page 123 Monday, September 14 2020 16:42:25 JST Specifications Main Components ■ Compression ratio 10.7:1 Overall length 2,230 mm (87.8 in) Unleaded petrol Fuel Overall width 820 mm (32.3 in) Recommended: 91 RON or higher Overall height 1,200 mm (47.2 in) Fuel containing ETHANOL up to 10 % by volume alcohol...
  • Page 124 Permitted (DP on the tyre 1.6 Imp qt) sidewall marking) Recommended Moped Not Permitted Honda DOT 3 or DOT 4 Brake Fluid brake fluid Front 150 kPa (1.50 kgf/cm , 22 psi) Tyre air pressure Cooling system 0.86 L (0.91 US qt, 0.76 Imp qt)
  • Page 125 20200914163746_32K1TB000_eng_BOOK Page 125 Monday, September 14 2020 16:42:25 JST Specifications Bulbs ■ Drive sprocket Standard sprocket 12 V-60 / 55 W ED type size Headlight Driven Except ED type sprocket Brakelight / 12 V-21 / 5 W *1 : Categorized by UNECE Regulation No. 75 Taillight *2 : Snow is not limited as snow, but includes DP (Dual Purpose), M 12 V-21 / 5 W ×...

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