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90 CT200
Honda 90 CT200 Manuals
Manuals and User Guides for Honda 90 CT200. We have
1
Honda 90 CT200 manual available for free PDF download: Service Manual
Honda 90 CT200 Service Manual (58 pages)
Brand:
Honda
| Category:
Motorcycle
| Size: 4.09 MB
Table of Contents
Foreword
2
Index
3
Distinctive Features
5
Specification and Performance
6
Engine Characteristics C-200
8
Running Performance C-200
8
External Dimensions (Honda 90, C-200)
9
Wiring Diagram
10
Engine
11
Tools Necessary for Disassembling and Assembling the Engine
11
Special Tools (for Engine)
12
Construction of Engine
13
Removing Engine
14
Installing Engine
14
Disconnecting Leads
15
Jointing Drive Chain
15
Cylinder Head Cover and Cylinder Head: Construction
16
Cylinder Head Cover and Cylinder Head: Disassembling
16
Cylinder Head Cover and Cylinder Head: Assembling
16
Cylinder Head Cover and Cylinder Head: Built-In Rocker-Arms
17
Cylinder Head Cover and Cylinder Head: Combustion Chamber
17
Cylinder Head Cover and Cylinder Head: Sequence of Fightening Nuts for Securing Cylinder Head Cover
17
Cylinder Head Cover and Cylinder Head: Construction of Rocker Arms
18
Cylinder Head Cover and Cylinder Head: Disassembling/Assembling
18
Cylinder Head Cover and Cylinder Head: Construction of Valves
18
Cylinder Head Cover and Cylinder Head: Removing Valve
19
Cylinder Head Cover and Cylinder Head: Applying Oil
19
Cylinder, Piston and Piston Rings: Construction
20
Cross Section of Piston Ring
21
Cylinder, Piston and Piston Rings: Disassembling
22
Cylinder, Piston and Piston Rings: Assembling
22
Removing Piston Ring
23
Fitting Piston Ring
23
Checking Fit Piston Ring
23
Mounting Piston
23
Left Crankcase Cover: Construction
24
Left Crankcase Cover: Installing
24
Left Crankcase Cover: Removing AC Dynamo
25
Left Crankcase Cover: Removing Drive Sprocket
25
Left Crankcase Cover: Construction of Oil Pump and Passage
26
Left Crankcase Cover: Disassembling
26
Left Crankcase Cover: Assembling
26
Left Crankcase Cover: Oil Pump
27
Left Crankcase Cover: Passage of Lubricant
27
Right Crankcase Cover: Construction
28
Right Crankcase Cover: Construction and Operation of Clutch
28
Right Crankcase Cover: Cross Section of Clutch
29
Right Crankcase Cover: Construction of Oil Filter
30
Right Crankcase Cover: Disassembling/Assembling
30
Right Crankcase Cover: Oil Filter Provided in Clutch Outer
31
Right Crankcase Cover: Removing 16Mm Lock Nut
31
Right Crankcase Cover: Disassembling Clutch
31
Construction of Cam Shaft, Valve Lifters and Valve
32
Illustration of Cam and Valve Operation
33
Right Crankcase Cover: Shift Mechanism
35
Removing Gear Shift Spindle
38
Checking the Motions of Three Points after Assembling Gear Shift Spindle
38
Crankshaft and Connecting Rod: Construction
39
Crankshaft and Connecting Rod: Disassembling/Assembling
39
Crankshaft and Connecting Rod: Removing Timing Gear
41
Crankshaft and Connecting Rod: Driving Tining Gear into Position
41
Transmission: Construction
42
Transmission: Operation
42
Transmission: Second
44
Transmission: Third
44
Transmission: Top
44
Transmission: Neutral
44
Transmission: Kick Starter
46
Transmission: Disassembling
46
Transmission: Assembling
46
Transmission: Gear Engagement
47
Crankcase: Construction
48
Crankcase: Disassembling/Assembling
48
Crankcase: Operation of Breather
48
Breether Chamber
50
Inspections and Adjustments
51
Adjusting Tappets
51
Adjusting Ignition Timing
51
How to Adjust Ignition Timing
53
Contact Point File and Oilstone
54
Polishing Contact Point
54
Measuring Ignition Timing
54
Clutch Center and Drive Gear
55
Centrifugal Parts and Clutch Free Springs
55
Clutch Outer and Drive Plate
57
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