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Honda CB650R 2022 Owner's Manual

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CB650R
OWNER'S MANUAL

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  • Page 1 CB650R OWNER’S MANUAL...
  • Page 2 This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 Congratulations on your purchase of a new The following codes in this manual ● Honda vehicle. Your selection of a Honda indicate each country. makes you part of a worldwide family of The illustrations here in are based on the ●...
  • Page 4 A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety...

  • Page 5: Table Of Contents

    Contents Vehicle Safety P. 2 Operation Guide P. 18 Maintenance P. 66 Troubleshooting P. 101 Information P. 113 Specifications P. 131...

  • Page 6: Vehicle Safety

    Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ..........P. 3 Image Labels............P. 6 Safety Precautions..........P. 10 Riding Precautions ..........P. 11 Accessories & Modifications......P. 16 Loading ..............

  • Page 7: Safety Guidelines

    Safety Guidelines Safety Guidelines Instruct your passenger on holding onto the seat strap or your waist, leaning with you in Follow these guidelines to enhance your safety: turns, and keeping their feet on the footpegs, Perform all routine and regular inspections even when the vehicle is stopped.
  • Page 8 Safety Guidelines Make Yourself Easy to See Keep Your Honda in Safe Condition Make yourself more visible, especially at night, It's important to keep your vehicle properly by wearing bright reflective clothing, positioning maintained and in safe riding condition. yourself so other drivers can see you, signaling...
  • Page 9 Safety Guidelines If you decide to continue riding, first turn the Never run your vehicle inside a garage or other ignition switch to the (Off) position, and enclosure. evaluate the condition of your vehicle. Inspect WARNING for fluid leaks, check the tightness of critical nuts Running the engine of your vehicle and bolts, and check the handlebar, control levers, brakes, and wheels.

  • Page 10: Image Labels

    Image Labels Image Labels The following pages describe the label Read instructions contained in Owner's meanings. Some labels warn you of Manual carefully. potential hazards that could cause serious injury. Others provide important safety Read instructions contained in Shop Manual information.
  • Page 11 Image Labels BATTERY LABEL DANGER • Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. • Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
  • Page 12 Image Labels RADIATOR CAP LABEL DANGER NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm ACCESSORIES AND LOADING WARNING LABEL WARNING ACCESSORIES AND LOADING • The safety stability and handling of this vehicle may be affected by the addition of accessories and luggage.
  • Page 13 Image Labels TYRE INFORMATION & DRIVE CHAIN LABEL Cold tyre pressure: [Driver only] Front 250 kPa (2.50 kgf/cm , 36 psi) Rear 290 kPa (2.90 kgf/cm , 42 psi) [Driver and passenger] Front 250 kPa (2.50 kgf/cm , 36 psi) Rear 290 kPa (2.90 kgf/cm , 42 psi)

  • Page 14: Safety Precautions

    Safety Precautions Safety Precautions Helmet Safety-standard certified, high-visibility, correct Ride cautiously and keep your hands on the size for your head ● handlebar and feet on the footpegs. Must fit comfortably but securely, with the ● Instruct your passenger to keep their hands chin strap fastened ●...

  • Page 15: Riding Precautions

    Riding Precautions Riding Precautions Gloves Full-finger leather gloves with high abrasion resistance Running-in Period Boots or Riding Shoes During the first 500 km (300 miles) of running, follow these guidelines to ensure your vehicle's Sturdy boots with non-slip soles and ankle future reliability and performance.
  • Page 16 Riding Precautions Anti-lock Brake System (ABS) Brakes This model is equipped with an Anti-lock Brake Observe the following guidelines: System (ABS) designed to help prevent the Avoid excessively hard braking and ● brakes from locking up during hard braking. downshifting. ABS does not reduce braking distance.
  • Page 17 Riding Precautions Engine Braking Parking Engine braking helps slow your vehicle down Park on a firm, level surface. ● when you release the throttle. For further If you must park on a slight incline or loose ● slowing action, downshift to a lower gear. Use surface, park so that the vehicle cannot engine braking with intermittent use of the move or fall over.
  • Page 18 Riding Precautions Parking with the Side Stand Refuelling and Fuel Guidelines Stop the engine. Follow these guidelines to protect the engine, Push the side stand down. fuel system and catalytic converter: Slowly lean the vehicle to the left until its Use only unleaded petrol.
  • Page 19 Torque Control may not compensate for rough Honda Selectable Torque Control road conditions or rapid throttle operation. When the Honda selectable torque control Always consider road and weather conditions, (Torque Control) detects rear wheel spin during as well as your skills and condition, when acceleration, the system will limit the amount of applying throttle.

  • Page 20: Accessories & Modifications

    We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed for your vehicle by Honda or make Follow all instructions in this owner's modifications to your vehicle from its original manual regarding accessories and design.

  • Page 21: Loading

    Loading Loading WARNING Carrying extra weight affects your vehicle's ● Overloading or improper loading can handling, braking and stability. cause a crash and you can be seriously Always ride at a safe speed for the load you hurt or killed. are carrying.

  • Page 22: Operation Guide

    Parts Location Battery (P.83) Fuse box (P.112) Front brake fluid reservoir (P.90) Front brake lever (P.99) Throttle grip (P.98) Rear brake fluid reservoir (P.90) Engine oil fill cap/dipstick (P.86) Coolant reserve tank (P.88) Rear brake pedal Brakelight switch (P.92) Data link connector...
  • Page 23 Clutch lever (P.95) Fuel fill cap (P.61) Front seat (P.84) Helmet holder (P.64) Tool kit (P.64) Rear seat (P.85) Document bag (P.65) USB Socket (P.62) Rear suspension spring preload adjuster (P.100) Drive chain (P.94) Shift lever (P.58) Side stand (P.93)
  • Page 24 Instruments button button Display Check When the ignition switch is turned to the (On) position, initial animation will show. If any part of these displays does not come on when it should, have your dealer check for problems.
  • Page 25 Tachometer red zone Clock (12-hour or 24-hour display) (excessive engine rpm range) To set the clock: (P.33) Speedometer Section B display (P.27) Section A display (P.23) Gear position indicator The gear position is shown in the gear position indicator. “-” appears when the transmission is not shifted properly. Tachometer NOTICE Do not operate the engine in the tachometer red zone.
  • Page 26 Instruments (Continued) Coolant temperature gauge When the coolant is over specified temperature, the segment H flashes. If the segment H flashes while riding: (P.103) If the coolant temperature gauge indicator flashes: (P.109) Fuel gauge Remaining fuel when only 1st (E) segment starts flashing: approximately 3.2 L (0.85 US gal, 0.70 Imp gal) If the fuel gauge indicator flashes in a repeat pattern or turns off:...
  • Page 27 Section A display Changing the section A display You can select the following: With the button, you can switch the Current fuel mileage section A display between the current fuel ● Average fuel mileage [AVG] mileage, average fuel mileage, fuel ●...
  • Page 28 Instruments (Continued) Current fuel mileage Average fuel mileage [AVG] Displays the average fuel mileage since the Displays the current instant fuel mileage. selected tripmeter was reset. The average fuel mileage will be calculated Display range: 0.0 to 300.0 L/100km (km/L, based on value displayed on the tripmeter (A mile/gal or mile/L) or B) selected.
  • Page 29 Fuel consumption Average speed [AVG] Displays the fuel consumption since the Displays the average speed since the selected selected tripmeter was reset. tripmeter was reset. The fuel consumption will be calculated The average speed will be calculated based on based on value displayed on the tripmeter (A value displayed on the tripmeter (A or B) or B) selected.
  • Page 30 Instruments (Continued) When “---” is displayed except for the above- Reserve fuel consumption [RES] mentioned cases, go to your dealer for service. Displays the fuel consumption since the 1st To reset the average speed: (E) segment of the fuel gauge starts flashing. (P.29) When the 1st (E) segment of the fuel gauge starts flashing, the current fuel mileage,...
  • Page 31 Section B display Changing the section B display You can select the following: With the button, you can switch the Odometer [TOTAL] section B display between the odometer, ● Tripmeter [TRIP A/B] tripmeter A, tripmeter B, numerical ● Numerical tachometer tachometer, and reserve tripmeter.
  • Page 32 Instruments (Continued) Odometer [TOTAL] Reserve tripmeter [RES] Total distance ridden. Distance ridden since the 1st (E) segment of When “------” is displayed, go to your dealer the fuel gauge starts flashing. for service. When the 1st (E) segment of the fuel gauge starts flashing, the odometer, tripmeters or numerical tachometer switches to the reserve Tripmeter [TRIP A/B]...
  • Page 33 When they are reset, reset display appears at To reset the tripmeter [TRIP A/B], each indication. Then, the display returns to average fuel mileage [AVG], fuel the last selected indication. consumption, average speed [AVG] Also, the tripmeter A, average fuel mileage, and elapsed time fuel consumption, average speed and To reset the tripmeter A, average fuel mileage...
  • Page 34 Instruments (Continued) To reset the tripmeter B, average fuel When they are reset, reset display appears at mileage B, fuel consumption B, average each indication. Then, the display returns to speed B and and elapsed time B (these are the last selected indication. based on tripmeter B) together, press and hold the button while tripmeter B is...
  • Page 35 Display Setting Setting Mode B Setting Mode A Following items can be changed sequentially. Following items can be changed sequentially. (P.37) • Setting of REV indicator (P.32) • Time format setting RPM setting Interval RPM setting • Clock setting Brightness adjustment •...
  • Page 36 Instruments (Continued) Setting Mode A Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode A from the setting mode to the ordinary Time format setting display. Clock setting If the buttons are not pressed for about 30 Backlight brightness adjustment seconds, items in the process of being set will be discarded and only items that were set...
  • Page 37 1 Time format setting: 2 Clock setting: You can switch the time format between 12 Press button until the desired hour is displayed. hour format or 24 hour format. Press and hold button to advance Turn the ignition switch to the (On) the hour quickly.
  • Page 38 Instruments (Continued) Press button until the desired minute is 3 Backlight brightness adjustment: displayed. You can adjust the brightness to one of five Press and hold button to advance levels. the minute quickly. Press button. The brightness level is switched. You can adjust the brightness level from five levels.
  • Page 39 4 Activating/deactivating of tripmeter 5 Setting of HISS indicator: A, average fuel mileage, fuel Press button to select “ ” (blinks) or “ ” (off) in the HISS setting mode. consumption, average speed and elapsed time automatic reset mode: You can activate or deactivate the automatic reset mode by refuelling after the 1st (E) segment of the fuel gauge starts flashing.
  • Page 40 Instruments (Continued) 6 Changing of speed and mileage unit: 7 Changing the fuel mileage meter unit: Press the button to select either “km/h” When the “km/h” for speed and “km” for mileage are selected and “km” or “mph” and “mile”. Press button to select “L/100km”...
  • Page 41 Setting Mode B Ordinary display If the buttons are not pressed for about 30 seconds, the control is automatically switched Setting Mode B from the setting mode to the ordinary Setting of REV indicator display. RPM setting If the buttons are not pressed for about 30 Interval RPM setting seconds, items in the process of being set will be discarded and only items that were set...
  • Page 42 Instruments (Continued) 1 Setting of REV indicator: To change the setting mode B, turn the ignition switch to the (On) position while You can change the setting of the REV pressing button until the initial indicator. animation ends. The display moves to the REV indicator blinks during setting.
  • Page 43 Each time button is pressed, the "REV Tachometer Numerical indicator blinking fastest RPM" setting value tachometer will be increased by one segment (250 r/min (rpm)). When the "REV indicator blinking fastest RPM" setting value exceeds 12,500 r/min (rpm), the "REV indicator blinking fastest RPM"...
  • Page 44 Instruments (Continued) Press button. The "REV indicator Each time button is pressed, the blinking fastest RPM" is set, and then the numbers of the "REV indicator blinking display moves to the setting of "REV interval RPM" advances as following: 250 indicator blinking interval RPM".
  • Page 45 Press button. The "REV indicator Example: REV indicator blinking fastest blinking interval RPM" is set, and then the RPM: 12,500 r/min (rpm) display moves to the brightness adjustment REV indicator blinking interval of the REV indicator. RPM: 250 r/min (rpm) The REV indicator switches from blinking REV indicator r/min (rpm)
  • Page 46 Instruments (Continued) Press button. The brightness level is 2 Changing of tachometer display switched. mode: You can adjust the brightness level from You can change the display mode of the five levels. tachometer. Press button to switch the display mode of tachometer. Press button.
  • Page 47 Conventional display Conventional Peak hold display display Shows the engine RPM on the tachometer bar segment. Peak hold display Shows the engine RPM on the tachometer bar segment and peak hold segment. Tachometer Peak hold bar segment segment Continued...
  • Page 48 Instruments (Continued) The peak hold segment keeps to show the maximum engine RPM temporarily. Example: Engine revolutions per minutes 10,000 r/min (rpm) Conventional Peak hold display display Tachometer Peak hold bar segment segment...
  • Page 50 Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Left turn signal indicator Right turn signal indicator...
  • Page 51 Torque Control indicator Comes on when the ignition switch is turned to the (On) position. Goes off when ● your speed reaches approximately 5 km/h (3 mph) to indicate Torque Control is ready to work. Blinks when Torque Control is operating. ●...
  • Page 52 Indicators (Continued) REV indicator (P.50)
  • Page 53 Low oil pressure indicator Comes on when the ignition switch is turned to the (On) position. ● Goes off when the engine starts. ● If it comes on while engine is running: (P.104) PGM-FI (Programmed Fuel Injection) malfunction indicator lamp (MIL) Comes on briefly when the ignition switch is turned to the (On) position.
  • Page 54 Indicators (Continued) REV Indicator Comes on briefly when the ignition switch is turned to the (On) position. ● Initial setting REV indicator blinking fastest RPM: 12,500 r/min (rpm) REV indicator blinking interval RPM: 250 r/min (rpm) REV indicator r/min (rpm) Blinking 12,000 r/min (rpm) Blinking fast...
  • Page 56 Switches Engine stop switch Should normally remain in the (Run) position. In an emergency, switch to the (Stop) position (the starter motor will not operate) to stop the engine. Start button Hazard switch Switchable when the ignition Horn button switch is in the (On) position. Turn signal switch Pressing the switch turns the turn signal off.
  • Page 57 Ignition switch (On) Turns electrical system Switches the electrical system on/off, locks on for starting/riding. the steering. (Off) Key can be removed when in the (Off) or Turns engine off. (Lock) position. (Lock) Lock steering. Continued...
  • Page 58 Switches (Continued) Steering Lock Ignition key Lock the steering when parking to help prevent theft. A U-shaped wheel lock or similar device is also recommended. Locking Turn the handlebar all the way to the left. Push Turn Push the key down, and turn the ignition switch to the (Lock) position.
  • Page 59 Honda Selectable Torque Control Torque Control (engine power control) can Torque Control on and off be turned on/off. Torque Control can be turned on and off by Do not operate the Torque Control switch pressing and holding the Torque Control while riding.
  • Page 60 Starting the Engine Start your engine using the following Make sure the engine stop switch is in the (Run) position. procedure, regardless of whether the engine Turn the ignition switch to the (On) is cold or warm. position. Shift the transmission to Neutral ( indicator comes on).
  • Page 61 If the engine does not start: Open the throttle fully and press the start button for 5 seconds. Repeat the normal starting procedure. If the engine starts, open the throttle slightly if idling is unstable. If the engine does not start, wait 10 seconds before trying steps a &...
  • Page 62 Shifting Gears Your vehicle transmission has 6 forward gears in a one-down, five-up shift pattern. If you put the vehicle in gear with the side stand down, the engine will shut off.
  • Page 63 Emergency Stop Signal Emergency stop signal activates when the The emergency stop signal stops operating system detects hard braking about 50 km/h when: (31 mph) or above to alert drivers behind you You release the brakes. ● about sudden braking by rapidly flashing The ABS is deactivated.
  • Page 64 Emergency Stop Signal (Continued) The emergency stop signal is not a system that can prevent a possible rear-end collision caused by your hard braking. It is always recommended to avoid hard braking unless it is absolutely necessary. The emergency stop signal does not activate with the hazard switch pressed in.
  • Page 65 Refuelling Opening the Fuel Fill Cap Fuel filler opening Open the lock cover, insert the ignition key, Ignition key and turn it clockwise to open the fuel fill cap. Closing the Fuel Fill Cap After refuelling, push the fuel fill cap closed until it locks.
  • Page 66 Connect a certified USB cable to the socket. Use USB devices at your own risk. In no event USB socket shall Honda be liable for any damage to your USB device when in use. Only USB devices the following specifications can be connected.
  • Page 67 To prevent the battery from becoming weak (or dead), keep the engine running while drawing current from the socket. Do not enter the foreign matter and water into the socket. Carefully secure all connected devices, as vibration may cause damage to them or they could shift unexpectedly.
  • Page 68 Storage Equipment Use the helmet holder only when parked. Helmet Holder and Tool Kit The helmet holder is located underside of the Removing the Rear Seat (P.85) front seat. The tool kit and helmet set wire (in WARNING the tool kit) are located under the rear seat. Riding with a helmet attached to the Helmet set wire holder can interfere with your ability to...
  • Page 69 Document Bag and Luggage Tie-down Hooks The document bag and luggage tie-down hooks are located on the underside of the rear seat. Luggage tie-down hooks Luggage tie-down hooks Document bag Never use the tie-down hooks to tow or lift the vehicle. Removing the Rear Seat (P.85)

  • Page 70: Maintenance

    Maintenance Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. Importance of Maintenance ......P. 67 Throttle ..............P. 98 Maintenance Schedule........P. 68 Other Adjustments..........P. 99 Maintenance Fundamentals ......P. 71 Adjusting the Brake Lever .........

  • Page 71: Importance Of Maintenance

    Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your vehicle well-maintained is Always read the maintenance instructions absolutely essential to your safety and to before you begin each task and make sure that protect your investment, obtain maximum you have the tools, parts, and skills required. performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable pollution.

  • Page 72: Maintenance Schedule

    Maintenance work should be performed in new owner. accordance with Honda's standards and specifications by properly trained and equipped Honda recommends that your dealer should technicians. Your dealer meets all of these road test your vehicle after each periodic requirements. Keep an accurate record of maintenance is carried out.
  • Page 73 Inspect (clean, adjust, lubricate, or replace, if necessary) dealer, unless you have the necessary tools and are Lubricate mechanically skilled. Replace Procedures are provided in an official Honda Shop Manual. : Technical. In the interest of safety, have your vehicle serviced by your dealer. Continued...
  • Page 74 Maintenance Schedule Frequency Pre-ride Annual Regular Refer to Items Check × 1,000 km Check Replace page P. 71 × 1,000 mi Drive Chain Every 1,000 km (600 mi): Drive Chain Slider – Brake Fluid 2 Years Brake Pads Wear Brake System Brakelight Switch Headlight Aim –...

  • Page 75: Maintenance Fundamentals

    Maintenance Fundamentals Brakes - Check operation; Pre-ride Inspection ● Front and Rear: check brake fluid level and To ensure safety, it is your responsibility to pads wear P. 90, P. 91 perform a pre-ride inspection and make sure Lights and horn - Check that lights, ●...
  • Page 76 Maintenance Fundamentals Replacing Parts Colour label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering coloured components, specify the model name, colour, and code mentioned on the colour label. MODEL WARNING COLOUR Installing non-Honda parts may make...
  • Page 77 Maintenance Fundamentals Electrolyte splashes into your eyes: Battery ● Wash your eyes repeatedly with cool water Your vehicle has a maintenance-free type battery. for at least 15 minutes. Using water under You do not have to check the battery electrolyte pressure can damage your eyes.
  • Page 78 Cleaning the Battery Terminals NOTICE Remove the battery. P. 83 Installing non-Honda electrical accessories can If the terminals are starting to corrode and overload the electrical system, discharging the are coated with a white substance, wash battery and possibly damaging the system.
  • Page 79 Selecting the Engine Oil Blown fuse For recommended engine oil, see “Specifications.” P. 132 If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards: JASO T 903 standard : MA NOTICE ●...
  • Page 80 Use SJ or higher surfaces. oils, excluding oils marked as “Energy Conserving” Wipe up spills immediately and wash thoroughly. or “Resource Conserving” on the circular API service symbol. Recommended brake fluid: Honda DOT 4 Brake Fluid or equivalent Not recommended Recommended...
  • Page 81 Maintenance Fundamentals Drive Chain NOTICE Use of a new chain with worn sprockets will cause The drive chain must be inspected and rapid chain wear. lubricated regularly. Inspect the chain more frequently if you often ride on bad roads, ride at Cleaning and Lubricating high speed, or ride with repeated fast After inspecting the slack, clean the chain and...
  • Page 82 Maintenance Fundamentals Recommended Coolant Pro Honda HP Coolant is a pre-mixed solution of antifreeze and distilled water. Concentration: 50% antifreeze and 50% distilled water A concentration of antifreeze below 40% will Do not use a steam cleaner, a high pressure...
  • Page 83 Maintenance Fundamentals Inspecting for Damage Tyres (Inspecting/Replacing) Checking the Air Pressure Inspect the tyres for Visually inspect your tyres and use an air cuts, slits, or cracks that pressure gauge to measure the air pressure at expose fabric or cords, least once a month or any time you think the or nails or other tyres look low.
  • Page 84 Maintenance Fundamentals WARNING Inspecting Tread Depth Inspect the tread wear indicators. If they Riding on tyres that are excessively become visible, replace the tyres immediately. worn or improperly inflated can cause a For safe riding, you should replace the tyres crash in which you can be seriously hurt or killed.
  • Page 85 Always use the size and type of tyres Have the wheel balanced with Honda ● Genuine balance weights or equivalent after recommended in this owner's manual. the tyre is installed.

  • Page 86: Tools

    Tools The tool kit is stored under the rear seat. P. 85 You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools. Pin spanner ● 10 × 14 mm Open end wrench ● Standard/Phillips screwdriver ●...

  • Page 87: Removing & Installing Body Components

    Removing & Installing Body Components Battery Removal Make sure the ignition switch is in the (Off) Positive position. terminal Remove the front seat. P. 84 Rubber Remove the rubber strap. strap Disconnect the negative - terminal from the battery. Disconnect the positive + terminal from the battery.

  • Page 88: Front Seat

    Removing & Installing Body Components Front Seat Front Seat Installation Install the front seat while inserting the Front seat Mounting bolts tab into the recess. Install the mounting bolts. Tighten the mounting bolts securely. Make sure that the seat is locked securely in position by pulling it up lightly.

  • Page 89: Rear Seat

    Removing & Installing Body Components Rear Seat Rear Seat Installation Insert the tabs into the recesses. Tabs Push down on the rear of the rear seat. Rear seat Make sure that the seat is locked securely in position by pulling it up lightly. The seat locks automatically when closed.

  • Page 90: Engine Oil

    Engine Oil Checking the Engine Oil Oil fill cap/dipstick If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the (Off) Upper position and wait for 2 to 3 minutes. level Place your vehicle in an upright position on a firm, level surface.
  • Page 91 Engine Oil Adding Engine Oil Adding Engine Oil Securely reinstall the oil fill cap/dipstick. NOTICE If the engine oil is below or near the lower Overfilling with oil or operating with insufficient level mark, add the recommended engine oil. oil can cause damage to your engine. Do not mix P.

  • Page 92: Coolant

    Coolant Checking the Coolant UPPER level Check the coolant level in the reserve tank while the engine is cold. Place your vehicle on a firm, level surface. Hold your vehicle in an upright position. Check that the coolant level is between the UPPER level and LOWER level marks on the reserve tank.
  • Page 93 Coolant Adding Coolant Remove the reserve tank cap and add Reserve tank cap fluid while monitoring the coolant level. Do not overfill above the UPPER level mark. Make sure no foreign objects enter the reserve tank opening. UPPER level Securely reinstall the reserve tank cap. WARNING Removing the radiator cap while the engine is hot can cause the coolant to...

  • Page 94: Brakes

    Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your vehicle in an upright position inspect the brake pads for wear. on a firm, level surface.
  • Page 95 Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from in front Front of the brake caliper. Always inspect both left and right Check the condition of the brake pad wear brake calipers. indicators. Inspect the brake pads from the rear The pads need to be replaced if a Rear Front...
  • Page 96 Brakes Adjusting the Brakelight Switch Adjusting the Brakelight Switch Brakelight switch Adjusting nut Check the operation of the brakelight switch. Pull up the lower part of rubber. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.

  • Page 97: Side Stand

    Side Stand Checking the Side Stand Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease. Check the spring for damage or loss of tension.

  • Page 98: Drive Chain

    Drive Chain Inspecting the Drive Chain Slack Drive chain Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer. Shift the transmission to Neutral.

  • Page 99: Clutch

    Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary, have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
  • Page 100 Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Upper clutch Freeplay cable adjuster Upper Adjustment Attempt adjustment with the upper clutch cable adjuster first. Loosen the upper lock nut. Turn the upper clutch cable adjuster until the freeplay is 10 - 20 mm (0.4 - 0.8 in). Tighten the upper lock nut and check the freeplay again.
  • Page 101 Clutch Adjusting the Clutch Lever Freeplay Lower Adjustment Start the engine, pull the clutch lever in, and shift into gear. Make sure the engine If the upper clutch cable adjuster is threaded does not stall and the vehicle does not out near its limit, or the correct freeplay creep.

  • Page 102: Throttle

    Throttle Checking the Throttle Freeplay Flange With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly or close automatically, or if the cable is damaged, have the vehicle inspected by your dealer.

  • Page 103: Other Adjustments

    Other Adjustments Adjusting the Brake Lever After adjustment, check that the lever operates correctly before riding. You can adjust the distance between the tip NOTICE of the brake lever and handle grip. Do not turn the adjuster beyond its natural limit. Adjustment method Adjuster Turn the adjuster until the numbers align with...

  • Page 104: Adjusting The Rear Suspension

    Other Adjustments Adjusting the Rear Suspension Adjusting the Rear Suspension Extension bar 2 3456 7 Spring Preload You can adjust the spring preload by the adjuster to suit the load or the road surface. Turn the adjuster using the pin spanner and extension bar provided in the tool kit P.

  • Page 105: Troubleshooting

    Troubleshooting Engine Will Not Start (HISS indicator stays Tyre Puncture ........... P. 110 on)..............P. 102 Electrical Trouble..........P. 111 Overheating (Segment H flashes in coolant Battery Goes Dead..........P. 111 temperature gauge) ........P. 103 Burned-out Light Bulb ........P. 111 Warning Indicators On or Flashing.....

  • Page 106: Engine Will Not Start (Hiss Indicator Stays On)

    Engine Will Not Start (HISS indicator stays on) Starter Motor Operates But Check if there are no any metallic seals or stickers on the key. Engine Does Not Start If the HISS indicator still stays on, have your vehicle inspected by your dealer. Check the following items: Check the correct engine starting Starter Motor Does Not...

  • Page 107: Overheating (Segment H Flashes In Coolant Temperature Gauge)

    Overheating (Segment H flashes in coolant temperature gauge) The engine is overheating when the following If the fan is not operating: occurs: Suspect a fault. Do not start the engine. The segment H flashes in the coolant Transport your vehicle to your dealer. ●...

  • Page 108: Warning Indicators On Or Flashing

    Warning Indicators On or Flashing Low Oil Pressure Indicator If the engine oil level goes down rapidly, your vehicle may have a leak or another serious problem. Have your vehicle inspected by If the low oil pressure indicator comes on, your dealer.

  • Page 109: Pgm-Fi (Programmed Fuel Injection) Malfunction Indicator Lamp (Mil)

    Warning Indicators On or Flashing PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL) PGM-FI (Programmed Fuel What to do when the indicator lamp blinks Injection) Malfunction Park the vehicle in a safe place with no Indicator Lamp (MIL) flammable items and wait at least 10 minutes with the engine stopped until it cools.

  • Page 110: Abs (Anti-Lock Brake System) Indicator

    Warning Indicators On or Flashing ABS (Anti-lock Brake System) Indicator ABS (Anti-lock Brake System) If the ABS indicator stays on, your brakes will continue to work as a conventional system, Indicator but without the anti-locking function. If the indicator operates in one of the The ABS indicator may flash if you turn the following ways, you may have a serious rear wheel while the rear wheel is lifted off...

  • Page 111: Torque Control Indicator

    Warning Indicators On or Flashing Torque Control Indicator Torque Control Indicator Even when the Torque Control indicator is on, your vehicle will have normal riding ability without Torque Control function. If the indicator operates in one of the When the indicator comes on while the following ways, you may have a serious Torque Control is in operation, you will problem with the Torque Control.

  • Page 112: Other Warning Indications

    Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustrations. If these occur, see your dealer as soon as possible.

  • Page 113: Coolant Temperature Gauge Failure Indication

    Other Warning Indications Coolant Temperature Gauge Failure Indication Coolant Temperature Gauge Failure Indication If the cooling system has an error, all segments will blink as shown in the illustration. If this occurs, see your dealer as soon as possible.

  • Page 114: Tyre Puncture

    Tyre Puncture WARNING Repairing a puncture or removing a wheel requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tyre repair can be risky. If the temporary performed by your dealer. repair fails, you can crash and be After an emergency repair, always have the seriously injured or killed.

  • Page 115: Electrical Trouble

    Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle All light bulbs on the vehicle are LEDs. If battery charger. there is an LED which is not turned on, see Remove the battery from the vehicle before your dealer for servicing.

  • Page 116: Blown Fuse

    Electrical Trouble Blown Fuse Blown Fuse Fuse puller Before handling fuses, see “Inspecting and Replacing Fuses.” P. 75 RU, II RU type Spare fuses Fuse box Fuse Box Label P. 127 cover Fuse Box Fuses Remove the front seat. P. 84 Remove the fuse box cover.

  • Page 117: Information

    Information Service Diagnostic Recorders....... P. 114 Keys..............P. 114 Instruments, Controls, & Other Features... P. 115 Caring for Your Vehicle........P. 118 Storing Your Vehicle........P. 121 Transporting Your Vehicle ......P. 122 You & the Environment ......... P. 123 Serial Numbers ..........

  • Page 118: Service Diagnostic Recorders

    Do not bend keys or subject them to undue ● of the vehicle owner. stress. However this data may be accessed by Honda, Avoid prolonged exposure to sunlight or ● its authorised dealers and authorised repairers, high temperatures.

  • Page 119: Instruments, Controls, & Other Features

    Instruments, Controls, & Other Features Instruments, Controls, & If you lose a key, make another duplicate key immediately. Other Features To make a duplicate key and register it with Ignition Switch your HISS system, take the spare key, the key Leaving the ignition switch in the (On) position tag, and the vehicle to your dealer.
  • Page 120 HISS This immobilizer system complies with the RE (Radio Equipment) Directive (2014/53/EU). The Honda Ignition Security System (HISS) immobilizes the engine's ignition system if an improperly-coded key is used to try and start the engine. When the ignition switch is turned...
  • Page 121 Instruments, Controls, & Other Features falls over. To reset the sensor, you must turn the South Africa only Singapore only ignition switch to the (Off) position and back to the (On) position before the engine can be restarted. Assist-slipper Clutch System The assist-slipper clutch system helps to prevent Morocco only the rear tyre from locking up when the...

  • Page 122: Caring For Your Vehicle

    Frequent cleaning and polishing is important to After the vehicle dries, lubricate any moving ensure the life of your Honda. A clean vehicle parts. makes it easier to spot potential problems.
  • Page 123 Caring for Your Vehicle Washing Precautions Do not direct water at the air cleaner: ● Water in the air cleaner can prevent the Follow these guidelines when washing: engine from starting. Do not use high-pressure washers: ● Do not direct water near the headlight: High-pressure water cleaners can ●...
  • Page 124 Caring for Your Vehicle Aluminium Components Exhaust Pipe and Muffler Aluminium will corrode from contact with dirt, The exhaust pipe and muffler are stainless steel mud, or road salt. Clean aluminium parts but may become stained by mud or dust. regularly and follow these guidelines to avoid scratches: To remove mud or dust, use a wet sponge and...

  • Page 125: Storing Your Vehicle

    Storing Your Vehicle Storing Your Vehicle If the exhaust pipe and muffler are painted, do not use a commercially available abrasive If you store your vehicle outdoors, you should kitchen cleaning compound. Use a neutral consider using a full-body cover. detergent to clean the painted surface on the If you won't be riding for an extended period, exhaust pipe and muffler.

  • Page 126: Transporting Your Vehicle

    Transporting Your Vehicle Transporting Your Vehicle After removing your vehicle from storage, inspect all maintenance items required by the If your vehicle needs to be transported, it Maintenance Schedule. should be carried on a motorcycle trailer or a flatbed truck or trailer that has a loading ramp or lifting platform and motorcycle tie-down straps.

  • Page 127: You & The Environment

    You & the Environment You & the Environment that can hurt refuse workers and contaminate drinking water, lakes, rivers, and oceans. Owning and riding a vehicle can be enjoyable, but you must do your part to protect the environment. Choose Sensible Cleaners Use a biodegradable detergent when you wash your vehicle.

  • Page 128: Serial Numbers

    Serial Numbers Serial Numbers Frame number The frame and engine serial numbers uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.

  • Page 129: Other Labels & Plates

    Other Labels & Plates Other Labels & Plates RU, II RU type Registered Number Plate a VIN (Vehicle Identification Number) b Sound level dB (A) at c Engine speed rev/min Charging Label This battery is filled with acid. If the stabilized open circuit voltage is below 12.4 V, this needs charging.
  • Page 130 Other Labels & Plates Brake Master Cylinder Cap Front WARNING USE ONLY DOT4 BRAKE FLUID FROM A SEALED CONTAINER. Rear CLEAN FILLER CAP BEFORE REMOVING.
  • Page 131 Other Labels & Plates Fuse Box Label a METER/HORN/TAIL/TURN f FAN k RELAY g FUEL l RELAY b ENG STOP h MAIN m RELAY c HEAD LIGHT d OP i ABS MOTOR n FI e ABS MAIN j FSR o CLOCK Continued...
  • Page 132 Other Labels & Plates Acceleration Noise Label Manufacturing base name Stationary Noise Test Information Noise value Engine rev Acceleration Test Information Noise value Vehicle speed at the beginning of the period of acceleration. Gear or, for vehicles tested with non- locked gear ratios, The position of the gear selector chosen for the test.

  • Page 133: Fuels Containing Alcohol

    Fuels Containing Alcohol Fuels Containing Alcohol The use of petrol containing more than 10% ethanol may: Some conventional fuels blended with alcohol Damage the painting of the fuel tank. ● are available in some locales to help reduce Damage the rubber tubes of the fuel line. ●...

  • Page 134: Catalytic Converter

    A defective catalytic converter contributes to air pollution and can impair your engine's performance. A replacement unit must be an original Honda part or equivalent.

  • Page 135: Specifications

    Specifications Main Components ■ Displacement 649 cm (39.6 cu-in) Overall length 2,120 mm (83.5 in) Bore x stroke 67.0 x 46.0 mm (2.64 x 1.81 in) Overall width 780 mm (30.7 in) Compression 11.6 : 1 ratio Overall height 1,075 mm (42.3 in) Unleaded petrol Wheelbase 1,450 mm (57.1 in)
  • Page 136 Spark plug gap 0.8 - 0.9 mm (0.03 - 0.04 in) adjustable) Idle speed 1,250 ± 100 rpm Honda 4-stroke motorcycle oil API Service Classification SJ or higher, excluding oils Recommended marked as “Energy Conserving” or engine oil “Resource Conserving,” SAE 10W-30, JASO...
  • Page 137 Specifications Bulbs ■ Headlight Brakelight/Taillight Front turn signal/Position light LED Rear turn signal License plate light Fuses ■ Main fuse 30 A Other fuse 30 A, 20 A, 15 A, 10 A, 7.5 A...
  • Page 138 Online Owner’s Manual https://www.hondamotopub.com/ 32MKYH10 XXX.XXXX.XX.P 00X32-MKY-H100 PRINTED IN XXXXX...

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