Clutch Release Cylinder Inspection; Clutch Release Cylinder Reassembly And Remounting - Suzuki GSX1400 Service Manual

6-66 CHASSIS
• Place a rag over the piston to prevent it from popping out. Force
out the piston by using compressed air.
Do not use high pressure air to prevent piston damage.

CLUTCH RELEASE CYLINDER INSPECTION

Inspect the clutch release cylinder bore wall for nicks, scratches
or other damage. Inspect the oil seal for damage and wear. In-
spect the piston surface for any scratches or other damage.
CLUTCH RELEASE CYLINDER REASSEMBLY
AND REMOUNTING
Reassemble the clutch release cylinder in the reverse order of
disassembly and by taking the following steps:
* Wash the clutch cylinder components with fresh brake
fluid before reassembly. Never use cleaning solvent or
gasoline to wash them.
* Do not wipe the components with a rag.
* Apply brake fluid to the cylinder bore and piston to be
inserted into the bore.
Specification and Classification: DOT 4
1 Clutch release cylinder retainer
2 Piston
3 Piston cup
4 Spring
5 Air bleeder valve
6 Bleeder cap
7 Clutch ralease cylinder body
8 Push rod
• Apply grease to the clutch push rod 8.
99000-25010: SUZUKI SUPER GREASE "A"
www.GSX1400FE.com