Master Cylinder Removal And Disassembly - Suzuki GSX1400 Service Manual

• Install the caliper to the caliper bracket and tighten each bolt to
the specified torque.
Rear brake caliper mounting bolt 1: 26 N . m
Rear torque link nut 2: 34 N . m (3.4 kgf . m, 24.5 lb-ft)
• Connect the rear brake hose to the rear brake caliper.
• Tighten the brake hose union bolt with the brake hose union
pipe touching to the stopper of caliper.
(Rear brake hose routing:
Brake hose union bolt: 23 N . m (2.3 kgf . m, 16.5 lb-ft)
* The seal washers should be replaced by the new ones
to prevent fluid leakage.
* Bleed air from the system after reassembling the cali-
per. ( 2-22)
MASTER CYLINDER REMOVAL AND
DISASSEMBLY
• Drain the brake fluid. (
• Remove the brake fluid reservoir tank mounting bolt 1.
• Place a rag underneath the union bolt on the master cylinder to
catch spilled drops of brake fluid. Remove the union bolt 2 and
disconnect the brake hose.
• Disconnect the reservoir tank hose.
Immediately and completely wipe off any brake fluid con-
tacting any parts of the motorcycle. The fluid reacts
chemically with paint, plastic and rubber materials, etc.
and will damage them severely.
• Loosen the lock nut 3.
• Remove the master cylinder mounting bolts 4.
• Remove the master cylinder by turning the master cylinder rod
5.
www.GSX1400FE.com
(2.6 N . m, 19.0 lb-ft)
8-23)
6-58)
CHASSIS 6-61