Master Cylinder Inspection; Master Cylinder Reassembly And Remounting - Suzuki GSX1400 Service Manual

6-62 CHASSIS
• Remove the reservoir cap and diaphragm.
• Remove the connector 6 by removing the circlip 7.
• Remove the O-ring 8.
09900-06108: Snap ring pliers
Replace the O-ring with a new one.
• Pull out the dust seal 9, then remove the circlip 0 with the
special tool.
09900-06108: Snap ring pliers
• Remove the push rod, piston/primary cup and spring.

MASTER CYLINDER INSPECTION

CYLINDER, PISTON AND CUP SET
Inspect the cylinder bore wall for any scratches or other damage.
Inspect the cup set and each rubber part for damage.
MASTER CYLINDER REASSEMBLY AND
REMOUNTING
Reassemble and remount the master cylinder in the reverse or-
der of removal and disassembly. Pay attention to the following
points:
* Wash the master cylinder components with fresh brake
fluid before reassembly. Never use cleaning solvent or
gasoline to wash them.
* Do not wipe the components with a rag.
* Apply brake fluid to the cylinder bore and all the com-
ponent to be inserted into the bore.
Specification and Classification: DOT 4
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