Audi TT 2007 Repair Manual page 47

• When removing, stop -2- must loosen together with pin -1-.
– If the stop does not loosen: push the bolt toward the dual mass
flywheel.
– Remove the pressure plate and the clutch plate.
Installing
• Tightening specification, refer to
⇒ "2.5 Sachs Clutch Assembly Overview", page 22
Install in reverse order, paying attention to the following:
Note
Dual-mass flywheel, pressure plate and clutch plate are allo‐
♦
cated to each other and must not be mixed with other manu‐
facturer's components.
Only replace the clutch plate and pressure plate together and
♦
allocate via engine code, refer to the electronic parts catalog
ETKA.
To reduce odor caused by a burnt clutch, thoroughly clean the
♦
transmission housing around the clutch as well as the engine
on the transmission side.
Clean the input shaft splines on a used clutch plate, the hub
♦
splines, remove corrosion and apply only a very thin coating
of grease -G 000 100- onto the splines. Then move clutch plate
back and forth on input shaft until the hub moves freely on the
shaft. Excess grease must be removed.
The clutch pressure plates are corrosion-protected and
♦
greased. With the exception of the friction surface on the clutch
plate, do not clean the pressure plate. This will shorten the
service life of the clutch considerably.
The pressure plate contact surface and clutch plate lining must
♦
make full contact with flywheel. Only then may the securing
bolts be installed.
Only use compressed air to blow out the dual-mass flywheel.
♦
The friction surfaces on the pressure plate and on the dual
♦
mass flywheel must be cleaned thoroughly (degreased).
Make sure centering sleeves for engine to transmission are
♦
installed in cylinder block, install if necessary.
If alignment sleeves are not installed, difficulty in shifting,
♦
clutch problems and possibly noises from the transmission
(loose gear chatter) may develop.
Installation Position of Clutch Plate
• Marking Getriebeseite -arrow- (transmission side) and the pro‐
jecting spring cage faces toward transmission.
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permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Manual Transmission - Edition 10.2009
.
Audi TT 2007 ➤
4. Removal and Installation
41