Audi TT 2007 Repair Manual page 114

Audi TT 2007 ➤
Manual Transmission - Edition 10.2009
Note
When performing repairs, replace self-locking nuts and bolts.
♦
Always replace bolts that are secured with additional torque
♦
as well as sealing rings, seals, and O-rings.
All cable ties that are opened or cut open during removal must
♦
be replaced in the same positions during installation.
Clean input shaft splines and (in case of used clutch plates)
♦
clean hub splines, remove corrosion and apply only a very thin
coating of lubricant -G 000 100- on splines. Then move clutch
plate back and forth on input shaft until the hub moves freely
on the shaft. Excess grease must be removed.
If the transmission is replaced, modify the transmission shift
♦
lever and selector relay lever.
– All threaded bores, in which self-locking bolts are threaded,
must be cleaned of locking fluid residue using a thread tap.
– If there are no alignment sleeves for centering the engine and
transmission in the cylinder block, insert them.
– Make sure that intermediate plate is engaged on sealing
flange and has been slid on to alignment sleeves -arrows-.
– Check the centralization of the clutch plate. Refer to
⇒ "4.9 LuK Clutch", page 42
– Check the release bearing for wear. Replace the clutch slave
cylinder with the release bearing if necessary. Refer to
⇒ "2.4 Clutch Release Mechanism, Clutch Slave Cylinder As‐
sembly Overview", page 21
– Carefully raise transmission with -3282- .
– Align transmission to engine and install.
– Guide the transmission past drive axle -A- and front exhaust
pipe -B- with output flange -C-. Rotate the output flange if nec‐
essary.
Note
Pay attention to electromechanical steering gear when instal‐
♦
ling the transmission.
Pay attention to all lines when installing transmission.
♦
– If applicable, insert bevel box bracket -A-.
108
Rep. Gr.34 - Controls, Housing
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