Yamaha YZF1000RJ Service Manual page 180

INSPECTION AND REPAIR
I
ENG
I \al
4- 46
2.lnspect:
• Guide bar
Roll the guide bar on a flat surface.
Bends
➔
Replace.
A
WARNING
Do not attempt to straighten a bent guide
bar.
3.Check:
• Shift fork movement
(on the guide bar)
Unsmooth operation
➔
Replace the shift
fork and the guide bar.
4.lnspect:
• Shift cam grooves
Scratches/wear/damage
➔
Replace.
• Shift cam segment
CD
Wear/damage
➔
Replace.
• Shift cam bearing®
Pitting/damage
➔
Replace.
5.Measure:
• Axle runout (main and drive)
Use a centering device and a dial gauge (D.
Out of specification
➔
Replace the bent
axle.
Runout limit (main and drive
axle):
0.08 mm (0.0003 in)
6.lnspect:
• Gear teeth
Blue
discoloration/pitting/wear ➔
Replace.
• Mated dogs
Cracks/missing portions/rounded edges
➔ Replace.
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