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7.
ln;ection
oi:
rank
2
Oil
reservorr
supporr
3
.
Grammer
4.
Male connecror
5.
Or!
tank
cap
6
. Gasket
7.
Oil
level sensor
8
.
Elastrc stop
n
ul
M5
x
0 8 14
1
9 Rubber washer
141
70. Lock washer 6 mm
1
21
11
Screw M6
x
16 121
12. Oil
!rne
38
mm
13.
Oil
line
102
mm
14. Spring
clrp !31
15.
Spring
clrp 1 II
16
Filter
7
7.
Q;l
pump mounting
flange
78
Or/
pump
79
.
Washer
6 ,2 mm
121
20.
Oil
pump gear
27 teeth
21
.
Lock
nu
t
6
mm
22
Lock washer
5
mm 121
23
Screw M5 x 16 121
24 Taptite
sc
rew
M5
x
16
121
25
Needle
roll
26
Washe
r
4 ,3
2
7.
Gear
D
teerh
CLEANING
Clean all
metal components rn
il
non-ferrous metal clean-
er.
DISASSEMBLY
0
NOTE:
Some
oil
pump components are
not
avail-
able
as
single parts
.
20,21 ,25, Oil pump gear, lock nut 6 mm
& needle roll
To remove retaining nut.
fi
rst
extract the
needle roll
with
pliers then
lock
gear
in place
using no 420 876 690 tool.
Gea
r
ho :dcr
AOOJ002009
..,
I
I
J
P N 420
8
/ti
69(1
Section 02
ENGINE
Sub-section 03
(377 ENGINE TYPE)
28 BanJO
oil
gasker
!4
1
29
Banjo
121
30
Ban1o bolt
121
31
011
line
325
n-om
32
.
011/rne 325
m"'
33.
C'arr.p
r4
!
34
Ta
prrte
screcv
M5 '
76
141
35
.
Rubber
rmg
36
.
Rerainer
3
7
0-rr
ng
38
Pial
Po
39
Screw
v\·1rh
loc~
~vashtu
(81
.;o
Step
p;r
4
1 Gasket
·12
Plare
43
Washer
44
.
He
.
- . .
.
scr
eo.\·
A·f6
'
7
45
Spring
46.
tv
asher
47
lever
48.
Loci<
washer
6
n1rr1
49
Nut
6 mm
50 Seal
51
Gasket
st!l
52
tn 1
ecrior. oil
53.
Clrp
ASSEMBLY
20, Oil pump gear
At gear assembly
.
apply
a
light coat
of
grease on gear
teeth
25, Needle roll
The needle
roll
must be engaged as deep as possib
le
in
the pump
mount
ing
fla
nge
.
14, 15,33, Spring clips & clamps
Always check for spring clips and
clamps
tigh tness
.
12, 13,31,32, Oil lines
'W'
CAUTION
:
On electric start models, it is recom-
'Y
mended to install black rubber oil lines (PIN
414
2867 001 that will not be altered by battery fumes.
02 -03
-1
9
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