BOMBARDIER ELAN 3042 1985 Shop Manual page 39

12, Magneto housing
To remove magneto housing (flywheel) : use flywheel
puller (service tool! and magneto housing holder (ser-
VICe tool) as illustrated .
A.000001078
Magneto housing
holder
Tighten puller nut and. at same time , tap on bolt head
using a hammer to release magneto from its taper .
REPAIR
5, Condenser
To replace a condenser
-- Unscrew condenser nut and remove both black leads .
- Drive the condenser out of the armature plate using a
suitable pusher
- To re1nstall, reverse procedure .
2,3, Contact breaker & lubricating wick
When replacing contact breaker .
- apply a light coat of grease on lubncating w1ck
- clean breaker points with acetone , alcohol or ether .
6,8,29, Generator coil, brake light coil &
lighting coil
Whenev er a coil is replaced, the air gap (distance be-
tween magnet and coil end) must be adjusted.
To check air gap , 1nsert a feeler gauge of
0 .25-0 .38
mm
(010"- .015 " ) between magnet and co11 ends. If neces-
sary to adJuSt, slacken retain1ng screws and relocate coil.
Section 02 ENGINE
Sub-section 01 (247 ENGINE TYPE)
Checking a~r gap
Feeler gauge
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ASSEMBLY
- Clean crankshaft extens1on (taper)
- Apply Loctite 242 (blue. medium strength).
- Position magneto on crankshaft with the keyway and .
the cam notch indexed as illustrated :
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1 0,36, Breaker cam & centrifugal weight
Rotate breaker cam to check centrifugal weight operation.
37, Centrifugal weight spring
At assembly, apply a small amount of grease 1nto spring
seating.
13,21,33,50, Loctite 242, air deflector
screws, magneto ring screws & junction box
screws
At assembly of air deflector, magneto and junction box.
apply Loct1te 242 on screw threads .
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