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I.
Oil
seal
2.
Beaflng
cone
3 Bearmg
cup
4.
Chamcase
5. Oil
deflector
6.
Bearmg cup
7.
Bearmg cone
B Upper sprocket
9.
Spnng washer
10 Castellated nut
II Coller pm
12.
Breather
13.
Fiemforcement
14.
Spacer
15
SP'mg
16.
Cham
rensioner
REMOVAL
Chaincase and
driven
pulley
can
be removed from veh icle
as an
assembly.
Refer
to
Dr iven pulley sub-section 04.
see
the corresponding
models
DISASSEMBLY
To dtsassemble
chaincase
from driven pulley, press pulley
shaft out of
chaincase or
knoc
k
with a plastic
hammer.
0
NOTE
:
On Safari 377. Formula SP and Mirage Ill
models;
serial
nos
3609
03336 to
3609
04402
,
3614 00003 to 3614 01547
.
5147 00003 to 5147 00502
the
taptite
screws are standard
instead of
metric
type
INSPECTION
Visually tnspect the chain for
cracked,
damaged or miss-
ing link rollers.
Inspec
t for defecttve bearing, sprockets,
etc.
INSTALLATION
Reverse
removal
procedure
and
pa
y attention to the fol-
lowing:
24,27, Spacers
Install the tht
cke
r
spacer
on
th
e
chatncase stde of
the
sprocket
10, Castellated nut
Torque to 12-17 N•m 19-12 lbf•ft) Loosen the nut and
retorque to
<1
maximum
value
of
10-15 N•m 17-11 lbf•ft)
11, Cotter pin
Install a
new co
tter pin
.
Section 03 TRANSMISSION
Sub-section 07 (CHAINCASE)
17.
Bushing
18.
Screw
19.
Tap/i"te
screw
.
' -'16 x
30
or .'
4·20
x
r
20
Camage
bolt M8 x I. 25 x
55
21.
Threaded
spacer
22 Sh1m
23 ElastiC
SlOP
nut
M8
x
I
25
24
Spacer
lthtcker!
25
Lower sprocket
26
Onve cham
2
7
Spacer th1nner
28.
Snap rmg
29
0-ring
30
Chamcase cover
31. Dflve
axle
holder
32
Chamcase
nil
?
00
m
l
•
7
oz
l
28, Snap ring
, . , CAUTION: It is of the upmost importance to install
T
the snap ring otherwise damage to the chaincase
components may
occur.
ADJUSTMENT
Pulley alignment
For pulley
distance
and
adtu
stment,
refe
r
to sub-section 05.
03-07-11
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