BOMBARDIER ELAN 3042 1985 Shop Manual page 196

Section 02 ENGINE
Sub-section 09 (537 ENGINE TYPE)
Remove screws luse Ph1ll1ps no 2 or SUitable flat
screw driver).
- Cut the four w1res as close as possible to the coil body.
-To pass new coli wires in harness, tape the old wires
to the end of new wires and pull them through the
harness protector tube.
- Insert the new wires into the old connector housing
and install connectors.
Insert
new wires
A0010<Jl004
"W'
CAUTION: Replace the old wires in the connec-
T
tor with the same color coded new wires.
- Install a new receptacle connector to the black/yel-
low str1ped w1re.
-To install the ground connector to the armature plate,
tape the new black lead to the old one and pull it under
the light1ng coil w1th the old wire
- Solder an eye connector to the lead and fasten it under
the wire retaining clip
Eye connector
A001002005
4, 7, Generating coil screw & Loctite 242
To install the new coil on the armature plate, remove the
shipping nuts from the new coil and apply Loctite 242
!blue, medium strength) to screws before assembly
"W'
CAUTION: Before reinstalling the magneto, re-
T
move the loose epoxy from harness.
02-09-12
To replace l1ghting co1l
Heat the armature plate around the screw holes to
break the "Loctite" bond 93° C 1200° Fl.
heal
A00100200J
Protect harness
from flame
TCAUTION: Protect harness from flame.
- Remove screws I use Phillips no. 3 screwdriver).
-- Remove the w1re reta1n1ng cl1p from armature plate.
- Pull out protector tubes and unsolder the splice con-
nectors.
- Solder the yellow wire in the harness to the white tube
protected wire of the coli.
- Solder the yellow/black striped wire in the harness to
the black tube protected wire of the coil.
While protector W1lh
yellow wire of harness
A001002006
10, Protector tube
Black protector wilh
yellow/black wire of harness
Pos1tion protector tubes over connections.
6, 7, Loctite 242 & lighting coil screws
Pnor to assembly, apply Loct1te 242 (blue, medium
strength I.
-- Fasten retaining clip onto protector tubes.