BOMBARDIER ELAN 3042 1985 Shop Manual page 108

Section 02 ENGINE
Sub-section 05 (462 ENGINE TYPE)
-tighten puller bolt and at the same time, tap on bolt
head ustn g a hammer to releas e magneto from its
tape r.
1 , Armature plate assembly
To remove the armature plate :
- Remove Allen screws.
-Take off the grommet from crankcase
- Pull out the armature, being careful when passing the
connectors through the crankcase.
REPAIR
15, Generating coil
To replace generating coil:
-H eat the armature plate to
93°
C
1200°
Fl around
the screw holes to break the Loctit e bond .
Protect harness
from fla me
4.0010020C3
Heat
TCAUTION: Protect harness from flame .
- Remove screws luse Phillips no . 2 or S Uitable flat
sc rew driver)
- Cut the four wires as close as possible to the coil body.
-To pass new coil w1res in harness , tape the old wires
to the end of new wtres and pu ll them through the
harness protector tube .
- Insert the new w ires into the old connector houstng
and install conn ec tors.
Insert
new w1res
=:::,-
A.00 1002004
02·05-12
11r
CAUTION: Replace the old wires in the connec-
~ tor with the same color coded new wires.
--· Install a new receptacle connector to the black/yel-
low strtped wtre
- - To tnstallthe ground connector to the armature plate,
tape the new black lead to the old one and pull it under
the lighting coil wtth the oil wtre.
- - Solder an eye connector to the lead and fasten it under
the wire re taining clip
.-------
•-o:~~~---:1--'1
I
I
I
I
--...._...:.J.Il
I'
I
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~-
--------
Eve connect o r
A001001005
1 8, 19, Generating coil screw & Loctite 242
To tnstall the new coil on the armature plate, remove the
shipping nuts from the coil and apply Loctite 242 (blue ,
medtum strength) to scre ws before assembly
11r
CAUTION: Before reinstalling the magneto, re-
~
move the loose epoxy from harness.
To replace lighting coil:
--- Heat the arma ture plate to 93° C 1200° F) around
the sc rew holes to break the Loctite bond.
Protec t harness
iron1 flam~
A00100]00J
Heat
TCAUTION: Protect harness from flame.