BOMBARDIER ELAN 3042 1985 Shop Manual page 138

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Section 02 ENGINE
Sub-section 06 (467 ENGINE TYPE)
19,20,21, Bearing 6201. seals &
distance ring
0
NOTE: After
seals
installation, check if the water
pump
end
bearing
is correctly
positioned (use pusher
PIN 420 876 500).
A015002028
7, Rotary valve shaft
To install rotary valve
shaft
proceed
as
follow with the
suitable
tools:
- Pusher P/N 420 876 600
-Water pump seal sleeve PIN 420 876 490.
A01500201&
02-06-18
R01ary
valve
shaft
Tool
P•N
4
20
876
490
22,23, Pump housing bolts & Loctite 242
Apply Loctite 242 on bolts thread.
2, Rotary valve cover bolts
Torque the rotary
valve cover
bolts to 20 N•m
(15
lbf•ft).
5, Rotary valve
Installation on genuine crankcase with mark (ridge)
A0000010l9
REQUIRED TOOL
Crankshaft locking tool
PIN 420 876 640
To correctly install the rotary valve, proceed as follows:
- Turning crankshaft counterclockwise, !drive pulley
s1del .bring magneto side piston close to Top Dead
Center. Insert crankshaft
locking
tool while
turning
crankshaft
.
When the crankshaft stops it will be the
right position
-
Position the rotary valve on gear in such
a
way that
its closing edge will be as close as possible to the bot-
tom of the magneto side inlet port, and
its
opening
edge in line with the mark (ridge) on the upper left
side of the rotary valve
cover.
0
NOTE:
The rotary valve
IS
asymmetrical,
therefore,
at assembly try positioning each side of
it
on gear
to determine best installation position.
A013002028
Magneto
Side
piston
must
be
at T.D.C.
-
-

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