1.
Cable
2.
Snap
nng
3. Release
spnng
4. Bolt
5.
Brake light switch support
6.
Elasoc stop
nut
10-24
7.
Eslock
nut
s;
16
-
18
8
Washer
9.
Bushing
10
Spacer
11. Elast1c stop nut 10 -24
72.
Bolt
73.
ElastiC stop nut
23, Ratchet wheel
·
- .r
CAUTION: Similar ratchet wheels on caliper
T
type disc brakes may have metric or standard
threads
.
Identify with the following illustration
Standard thread ratchet wheels
A.009003002
~Groove
~
Hexagonal bolt head w1th groove
Metric thread ratchet wheel
Round head base
A009003003
Hexagonal head with
round
head base
REMOVAL
Caliper assembly
To remove, disconnect brake cable
.
On ALPINE models,
disconnect brake light switch at connector
Remove
nuts and/or
bolts
securing
brake support to
chaincase.
Slide
brake
cal1per ass'y
from brake
support.
Section 03
TRANSMISSION
Sub-section 06
(BRAKE)
14.
Brake mounting bracket
15.
Nylon nut
J
i
B
-
16
16.
Flat washer
3.
- B
x
7•8
x
.060
"
17.
Bushmg
18
Caliper
19 Cap
screw
5.
'6
-
18
x
3;4
20
Shoes
21
.
Pm
22.
Release spnng
23.
Ratchet wheel
24
.
Ratchet
sprmg
25.
Lever
DISASSEMBLY
21,25, Pin & lever
To ease disassembly, activate lever and
wedge two
(2)
screwdriver blades between
caliper
and brake shoe to
release lever tension
.
CLEANING
Clean all metal components
in
a general purpose
solvent.
Using dry
rag.
INSPECTION
20, Brake lining thickness
Measure thickness of brake
l1n1
ng
.
If
less than 3 mm
(1 ;8"),
the lining should be replaced.
03-06-7