BOMBARDIER ELAN 3042 1985 Shop Manual page 256

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Section 03
TRANSMISSION
Sub-section 03
(DRIVE PULLEY)
+
WARNING: Drive pulley repairs that include any
disassembly or assembly procedures must be
performed by an authorized Bombardier dealer, or
other such qualified person
.
Sub-component installa-
tion and assembly tolerances require strict adherence
to procedures detailed.
REMOVAL
1 ,4,6, Outer half & governor cup
With
engine
cold, re
move
spark
plug(s)
then
bring
P.T.O. (Power Take Offl piston at T.D
.C.
(Top Dead
Center) pos1t1on.
Rotate drive pulley 45° clockwise
then insert
enough
starter rope
into
cylinder to fill it
completely
+
WARNING
:
Spring pressure can force assem-
bly apart; therefore, it is imperative that the
governor
cup
be held firmly during governor retain-
ing bolt removal. Use drive pulley retainer P/N 529
0017 00
.
10, Inner half
To remove the inner
half. slide
a length
of
steel pipe
over
shaft.
Attach
with a
5'16"
nut and bolt,
as
illustrated.
The inner half
can
then be removed with
a
pipe wrench
.
I
Unscrew counterclockwise!
.
. . - - - - - -
Protect1ve
sleeve
A001003001
03-03·2
DISASSEMBLY
'W'
CAUTION: Do not disassemble counterweights
T
unless replacement is
necessary.
9,1 0, Bearing
To disassemble bearing from inner half, use a
suitable
bearing puller
CLEANING
6,1 0, Inner & outer half
Clean pulley faces and shaft with fine steel wool and
dry
cloth.
Clean outer half bushing with clean dry
cloth.
INSPECTION
Drive pulley should be
inspected
annually
.
6, 1 0, Inner & outer half
Check outer half for
excessive
lateral play
and
inner half
shaft for
scratches.
14, Roller
Check for roundness of
external
d1ameter
.
16,
Shouldered bushing
Check for excess ive wear
.
ASSEMBLY
6, 16, Shouldered bushings
Shouldered
bushings
must be
assembled
in outer half
as per illustration.
Bush1ng
shoulder
.A.002003002

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