BOMBARDIER ELAN 3042 1985 Shop Manual page 62

Section 02 ENGINE
Sub-section 03 (377 ENGINE TYPE)
7
Egine Ro tax 3 77
2 Rubber buller
3 Sraner grip
4 River 1 61
5 Washer 161
6 . Air ducr
7 Etasric stop nur 10 mm
8 Wa sher 10 .5 mm 1 31
9
Rubber mount /31
10 Bushing !31
7 7 Cap screw M10 x 45 !31
7 2 .
Lock washer
70 mm
131
7 3 . Loctite 24 2
14. Cap screw M 10 x 25 !31
75. Cap screw M 10 x 35 !21
16 Efas ric srop nu r 70 mm 1 2 1
7 7 Engme bracket
REMOVAL FROM VEHICLE
Remove or disconnec t the following (if appl icable) then
lift engine out of vehi cle .
Safari 377 /E & Mirage Ill
- Pu lley guard , drive belt , drive pulley
- Exhaust man ifold
- Elbow tube on cylinder cowl
- Clamp between carburetor and 1ntake manifold
- Oil injection pump cabl e
-Oil lines
- Pu lsation line
-- Hood retaining cable
- Rewind starter cable
..A..
WARNING : Before disconnecting any electrical
T
wire in starter system always first disconnect the
battery cable.
- Wiring harness
- Eng1n e stud nuts Iunder engine support)
Skandic 377 & Skandic 377R
Pulley guard, dnve belt , drive pulley
- Exhaust manifold
- Clamp between carburetor and intake manifold
- Pulsation line
- Rewind starter cable
- W iring harness
- Hood retaining cable
- Eng1ne support bolts
02-03 -4
18 Cup 12 1
19 Lock washer 10 mm 12!
20
Gasker 141
2 1 Exhaust mandold
22. Spnng !61
2 3 . Connector
24 Lock wa sher
8
m m 1 41
25 . Allen screw M8 x 30 141
26. Exhaust washer
27 Sprmg
28 . Spnng !2 !
29
Muffler
30 Cap screw M6
x
40
3 1. Muffler support
3 2 . Spring
33. Elastic stop nut 6 mm
34 Female ball taint
ENGINE SUPPORT
&
MUFFLER
ASSEMBLY
Safari 377/E & Mirage Ill
29,35,37,38, Manifold bolts, engine stud
nuts, engine support nuts & Loctite 242
Apply Loctite 242 on the engine stud nuts then torque
to 38 N•m 128 lbf•ft)
Torque the engine support to 38 N•m 128 lbf•ftl.
Torque the exhaust manifold bolts to 22 N•m 1161bf•ftl.
Skandic 377 & Skandic 377R
11, 13, 14, 15, 25, Engine support bolts, Loctite,
engine to engine support bolts & exhaust
manifold bolts
Apply Loctite 242 on the engine to engine support screw
then torque to 21 N •m ( 15 lbl•in)
Torque the engine to eng ine support, bolts and nuts to
38 N•m 128 lbf•ft)
Torque the engine support bolts to 55 N•m (40 lbf•ft) .
Torque the exhaust manifold bolts to 22 N•m ( 16 lbf•ft )
INSTALLATION ON VEHICLE
To install engine on vehicle , reverse removal procedure.
However , pay attention to the follow1ng :
-Check tightness of engine mount nuts .
- Verify throttle cable condition then after throttle cable
installation , check maximum throttle slide opening .
- Check pulley alignment and drive belt tension.