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I. Transm1ssion lever
2.
Pin
3.
Cap
screw M6
x
I
x 40
4. Washer 6.2
x
20
x
2
5
.
Locrire 242 /blue!
6.
Handle
7. Spacer
8.
Washer 6.2
x
20
x
2
9. Flanged
elastic
srop
nur M6
x I
10.
Key
I
I
Counrershafr
12 0 -ring
13.
Fork
shaft
14.
Pin
15.
Fork
16.
0-ring
I
7.
Planetary ring gear
18.
Needle bearing
19.
Sun gear
20. Planer
carrier
21.
Ball bearing
22.
Snap
ring
23.
Spacer
24. Shim
25.
Blocking wheel (reverse
driving
hub!
26.
Ball bearmg
27. TransmiSSIOn
cover
2B.
Rubber cap
29.
Lock
washer 8
mm
.?~"
"~ur
MB x
1.25
J
screw M8 x
1.25 x
12
ISS washer
-OCtile 262
34.
Flar
head screw
siB"
35.
Planetary
connecting
sleeve
36. Nur MIO x 15
37.
Planer
wheel
38.
Needle
bearmg
REMOVAL
Gear box and driven pulley can be removed
from vehi-
cle
as an assembly
.
Proceed as follows
.
Pulley guard
&
drive belt
Remove from
vehicle.
58, Drain plug
Remove and drain oil
from
gear box
(450
ml/16 ozl.
1
,
Transmission lever
Disconnect from lark shaft
.
Countershaft support
Disconnect from
support clamp
by
remov1ng
hair pin
and
pin
.
b..,,
Chain tension
Remove chain tension and remove transmission cover.
Section 03
TRANSMISSION
Sub-section 08
(GEAR BOX)
39.
Locrire 262
40.
Planer
wheel shaft
41
.
Chain
92
links
42
Flanged
flng
43
Sprocket 40
teeth
44
.
Flanged nng
45 Spacer
46 Needle bearing
4
7
T ensioner
roller
48
Spacer
49 Tens10ner
shaft
50
Tens1oner
51
.
Snap rmg
52.
Cao
screw M8
x /.25
X
25
53.
Lock washer 8 m
m
54 Washer 84 x
17
x
1.6
55.
Locme 262
56.
Srud
57.
Ball
bearing
58. Drain
plug
M8
x
1.25
X
12
59.
Brass washer
60 Transmiss1on
case
61.
0-nng
62
Locrire 515
63.
Locquic {)flmer-N-
64
Nur MIO xI 5
65 Cham
rens1on ad1usrmenr
screw
66.
Seal
67.
Grease
fmmg
68.
Locrire
262
6
9
BreaTher {)lug
70.
Ball #8
71. Spring
72.
Lock
nur
M/2 x I
.
75
73 Screw
M
/2
xI
.
75 x
25
74.
Drive
axle
holder
75 Chaincase oil
450
ml
116
oz)
19,20,35, Carrier ass'y, connecting sleeve
& sun gear
Pull out
of countershaft
.
17,41 ,43, Ring gear, chain & sprocket
Pull out of transmission
case.
Drive axle oil seal
Push seal towards axle sprocket
.
03-08 -9
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