BOMBARDIER ELAN 3042 1985 Shop Manual page 317

. Chaincase & driven pulley assembly
Using two (2) large screwdrivers inserted between chain-
case and frame, pry complete assembly from vehicle .
DISASSEMBLY
Disassemble driven pulley from chaincase . Refer to
Driven pulley 03-04 .
INSPECTION
Visually inspect chain for cracked. damaged or missing
link rollers. Inspect for defective bearing cones, bearing
cups and
011
retainer nng . Inspect sprockets for damage,
wear.
ASSEMBLY
6, 7, Oil deflector & bearing cup
Position oil retainer ring then sit beanng cup in chain-
case aperture . Cup must be seated so that wide taper
end is facing oil deflector
Con-.ex side
toward oil seal
A00200301 2
Oil deflector Bearing cup
Section 03 TRANSMISSION
Sub-section 07 (CHAINCASE)
1, Oil seal
Using an appropriate pusher, press oil seal into chain-
case hub. Oil seal must sit flush with case hub edge .
28, Sprocket
Place lower sprocket with longer flange toward track side
of chaincase. !For proper sprocket and chain use, see
Technical Data I
INSTALLATION
Longer flange
toward trac k side
To install chaincase driven pulley assembly, reverse re-
moval procedure and pay attention to the following.
12,30, Cotter pins
Install new cotter pins
Lower oil seal
Install oil seal into chaincase flange .
0
NOTE: A gap of approximately 1.6 mm
(1116")
should exist between the end of chaincase flange
and oil seal
1.6
mm
(1 16" 1
approx .
Oil seal
A002003014
41, Chaincase oil
Fill with 200 ml 17 ozl of chaincase oil.
Pour Bombardier chaincase oil into chaincase until it
reaches 13 mm I
112 " !
lower than the oil level plug.
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