Table of Contents
Advertisement
4,5,8
,
"Duralon" bushing
To
install
"
Duralon
"
bushing on hub plug, use suitabl
e
pusher and
ha mme
r or
press.
Install bushi
ng as
per
il-
lu stration
.
Set
scre
w ho
les
must
align
$
::=;~~~~~~~~;;;?
A00700JOOS
Insert bush
ing
wides
t port
ron
rn first
Apply
Locttte 277
on
"
Dura lon
"
bushmg
.
Do not
fill
set
screw holes
with
Loc ttte
.
Apply
Locti
te
242 on
set
screw
threads.
then tighten
screw slight
ly
until it then
rests
agatnst bottom of
"
Dura-
ion" bushing ho
le.
5,21, Bushing
Gently
grind a
sm
all taper at one end
to
ease bushing
assembl
y
and push into hub
plug
as illustrated.
AOOJ
OOJOC\6
17, 18, 19,20, Counterweight ass'y
Appl
y Loc
ti
te 24
2 on
threads
and
torque
to
14
N•
m
110
lbf•f
tl
, . . CAUTION: Be careful when installing outer half
T
assembly on square shaft of drive pulley to avoid
scratches on "Duralon" bushing caused by square
shaft edge
.
5,6, 7, 13, Hub plug
Appl
y
Loctite 242 on threads of
bolts
then torque to 16
N•m
112
lbf•ftl
Section 03
TRANSMISSION
Sub-section 03
(DRIVE PULLEY)
INSTALLATION
Clean cra nkshaft
extension
ustng fme
steel
w
ool and a
clean cl oth
.
. . . CAUTION: When installing drive pulley on engi-
T
ne
,
reference mark on inner half
,
outer half and
governor cup must be in
line.
13, 14, Inner & outer half
Lock
cran
kshaft tn pos ttion as exp lamed in
removal
pro
-
cedure
.
Make
sure
c
rankshaf
t
is rota ted
45
"
counter
-
clockwise fr om
T.
D.C. posit
io
n
and
tha
t
cylinde
r
is
comp letely fi lled wt
th a starter rope or us
e cra
nkshaft
locking tooL
Install inner hal
f on crankshaft
exten ston
then
posi
ti on
outer
ha
lf
assem
bly
on inner half
square
shaft
.
. . . CAUTION
:
Be careful when installing outer half
T
assembly on square shaft of drive pulley to avoid
scratches on "Duralon" bushing caused by square
shaft edge.
1 ,2,3, Governor cup
In stall govern or
cup maki
ng sur
e th at the
sh aft end re sts
in governor cup
sea
ting
_
Pos ttion cap screw wi th a new
loc
king tab th en tor
que to
85
N•
m
1
6
3
lbf•ft
l
. . . CAUTION: Incorrect seating of shaft end in gov-
T
ernor cup can cause crankshaft bending. When
pulley is completely assembled always measure dis-
tance of both pulley halves to make sure that the pul-
ley is properly installed
.
Distance must be 76 mm (3")
.
2, Lock tab
Pu sh or.
o
uter
half toward
s
govern or
cup
to
remov
e
a;r
possible slack
w
hen mea suring
Ltft rear
o
f veh
tc le
off
the
gr ound
.
In stal
l
drive belt,
pul-
ley guard and cl ose cab then
start
engtn
e
and
apply
throttle and brake
2-3
times and close tirn
es.
Stop
engine
and retorq
ue ca
p screw
.
Bend on
e
side
of
locking tab
over governor bolt.
03-03 -11
Hide quick links:
Advertisement
Table of Contents
