BOMBARDIER ELAN 3042 1985 Shop Manual page 208

Section 02 ENGINE
Sub-section 09 (537 ENGINE TYPE)
1. Injection oil tank
2 . Support
3. Grommet
4 . Male connecror
5 . Oil tank cap
6 Gasket
7 Oil level sensor
8 Rubber spacer 141
9 . Flanged hexagonal elasric stop nu t M6 141
10. Lock washer 6 mm 121
11 Hexagonal head cap screw M6
x
12 12!
12. Oil line 8" 1200 mml
13. Spring clip 13!
14 . Spring clip
15 . Filter
16 . Rubber ring
1 7. Oil pump mounting flange
18 0-ring
79 . Oil pump
20. Washer 6 2 12!
2
7. Oil pump ger 44 teeth
22.
Lock nut 6 mm
23. Lock washer 5 12!
24 . Cvllndrical slorted screw M5
x
16 1 2 1
CLEANING
Discard all seals and 0-rings . Clean metal components in
a non-ferrous metal cleaner.
DISASSEMBLY
0
NOTE: Some oil pump parts are not available in sin-
gle parts.
21 , 22, Oil pump gear & lock nut
To remove retaining nut, lock gear using no. 420 277
900 tool.
(
Pi N 4 20 277 900
Pump gear - -.. v ·•n;,,
wrench
A000001 08S
02-09 -24
25 . Lock washer 6 mm 17)
26 Cyllndtical slorterl sctew M6 x 20 171
27 0 11 ban1o gasket 141
28 Banjo 121
2 9 Banjo bolr M6 x 16 121
30. Oil l1ne 170 mm 121
3 1. Clamp 141
32. Retainer
33. 0-ring
34 . Plate
35 . Setew with lock washer IB!
36. Stop pin
37. Gasket
38. Cam casing plate
39. Washer
40. Hexagonal head setew M6 x 7
41 . Spring
42 Washer
43 . Lever
44 . Lock washer
6
45 . Hexagonal nut 6
mm
46 Seal
4 7 Gasket set
48 lnjec rion Oil 11 liter!
I N J~ C liON
PUMP CABLE ADJUSTMEN T
A. 0 1300l00~
Adjustment
nuts
'W
CAUTION: Proper oil injection pump adjustment
'Y
is very important. Any delay in the opening of the
pump can result in serious engine damage.
To bleed oil lines:
All oil lines should be full of oil to bleed the main oil line
(between tank and pump), loosen the bleeder screw (do
not start engine ) and let the air escape until oi) starts to
flow out .
Make sure tank has enough oil
To bleed the small injectiOn lines , start the engine and
let it run at idle speed. Move injection pump lever to fully
open position until lines are full of oil.
e.
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