BOMBARDIER ELAN 3042 1985 Shop Manual page 274

Section 03 TRANSMISSION
Sub-section 03 (DRIVE PULLEY)
INSTALLATION
Clean crankshaft extension using fine steel wool and a
clean cloth .
'W'
CAUTION: When installing drive pulley on engi-
T
ne, reference mark on inner half, outer half and
governor cup must be in line.
4, 10, Inner & outer half
Lock crankshaft in position as explained in removal pro-
cedure . Make sure crankshaft is rotated 45° counter-
clockwise from T.D .C. position and that cylinder is com-
pletely filled with a starter rope or use crankshaft loc-
king tool.
Install inner half on crankshaft extension then postion
outer half assembly on fixed half square shaft.
'W'
CAUTION: Be careful when installing outer half
T
assembly on square shaft of drive pulley to avoid
scratches on "Duralon" bushing caused by square
shaft edge .
23, Governor cup
Install governor cup making sure that the shaft end rests
in governor cup seating . Position capscrew with a new
locking tab then torque to 85 N•m (63 lbf•ftl.
'W'
CAUTION: Incorrect seating of shaft end in gov-
T
ernor cup can cause crankshaft bending. When
pulley is completely assembled always measure dis-
tance of both pulley halves to make sure that the pul-
ley is properly installed. Distance must be 76 mm (3").
24, Lock tab
Push on outer
half towards
governor cup
to ' remove
all possible slack
when measuring
Lift rear of vehicle off the ground. Install drive belt, pul-
ley guard and close cab then start engine and apply
throttle and brake 2-3 times . Stop engine and retorque
cap screw. Bend .one side of locking tab over governor
bolt.
03-03-20