Techman Robot TM Palletizing Operator Manuals

Manuals and User Guides for Techman Robot TM Palletizing Operator. We have 2 Techman Robot TM Palletizing Operator manuals available for free PDF download: User Manual

Techman Robot TM Palletizing Operator User Manual

Techman Robot TM Palletizing Operator User Manual (176 pages)

Brand: Techman Robot | Category: Robotics | Size: 13.62 MB

Table of Contents

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Techman Robot TM Palletizing Operator User Manual

Techman Robot TM Palletizing Operator User Manual (185 pages)

Brand: Techman Robot | Category: Robotics | Size: 12.53 MB

Table of Contents

Preface
3
Product Version Information
3
Revision History
4
Table of Contents
5
Product Information
15
TM Palletizing Operator Overview
15
Orientations
16
Palletizing Operator Base Dimensions
17
Package Contents
18
Teach Pendant
25
Adjustable Flexible Gripper Overview
27
Dimensions of Adjustable Flexible Gripper
27
Vacuum Generator Characteristics
28
Vertical Lifting Force Per Suction Cup
29
Vacuum Pressure Sensor
30
Pneumatic Diagram
30
How Can I Get Help
31
Related Documents
31
Safety Information
32
Overview
32
Applicable Product Version
32
Safety Precautions
32
Overall Safety Warning
33
Validation and Liability
35
Intended Use
35
Limitations on Liability
36
General Environmental Considerations
36
Risk Assessment
37
Pre-Use Assessment
38
Emergency Stop
38
3-Position Enabling Device
38
Movement Without Driver Power
39
Labels
39
Safety Function
42
General Information
42
Safety Function Definitions
42
Stopping Time and Stopping Distance in the Safety System
43
Software Safety Setting Permissions
43
Safety Device Connection Diagram, Input Discrepancy, and Resume Method
43
Explanation of Safety Functions
44
Emergency Stop
44
SF5 Pendant Enabling Device
47
SF6 Motion Latching Mechanism
48
Machine Safety Settings Output
48
SF10~SF16 Defined Safety Functions
49
Payload and Gravity Offset Consideration
51
Safety Distance and Scenario
51
Reset Button Mechanism
56
Operation Mode and Mode Switching
57
Auto Mode
57
Manual Mode
57
Manual Control Mode (Manual Reduced Speed)
58
Hand Guide Mode
58
Manual Trial Run Mode (Manual High Speed)
58
Switching between Modes
58
Safety Setting in Software Tmflow
58
Electrical Interface
60
General Electrical Specifications
60
Electrical Warnings and Cautions
60
A Glance Inside TM Palletizing Operator
60
Electric Switchboard Inside the Distribution Box
61
Palletizing I/O Configuration
62
Palletizing I/O Definitions
63
Digital Input
63
Digital Output
65
Analog Input/Output
67
Analog Input
68
Analog Output
68
Safety Input/Output
69
Safety Input
70
Safety Output
71
Safety Controller (G9SP-N20S) I/O Configuration
71
Safety Controller (SF-C21) I/O Configuration
73
Power Terminal
75
External I/O (CP1W-20EDT) and Reset Button Setting
75
Light Indications
76
Unpacking, Installation, and Transportation
78
Unpacking Procedures
78
Unpack the Control Box
78
Unpack the Robot
78
Unpack the Palletizing Operator
78
Assemble TM Palletizing Operator
79
Remove the Rear Housing
79
Install TM Robot
82
Install the Control Box
85
Install the Rear Housing
90
Install Cable Protection Conduit
92
Connect External Compressed Air Supply
95
Considerations for Connecting External Compressed Air
96
TM Palletizing Operator Transportation
96
Encountering Non-Flat Surfaces
99
Relocation and Storage Considerations
101
Connect/Disconnect the Teach Pendant
101
Install the Reset Button
107
SYSLIGHT Connection
107
Connect Power Supply to TM Palletizing Operator
108
Activate/Deactivate TM Palletizing Operator
110
Install Adjustable Flexible Gripper
112
Change Gripper Flange Position
113
Install the Gripper on the Robot (for Centered Position)
115
Install the Gripper on the Robot (for Shifted Position)
117
Adjust Pallet Sensor
118
Required Software
119
Steps to Download TM Palletizing Operator Software Package
120
Set Teach Pendant and TCP Settings in Tmflow
120
Tmflow Using
120
Set Teach Pendant in Tmflow
120
TCP Setting for the Adjustable Flexible Gripper
121
Software Application Setup
123
TM Palletizing Operator Software Package Overview
123
TM Palletizing Operator Software Configuration Workflow
123
Set Palletizing Application in Palletizing Wizard
123
Tmstudio Import/Export
124
Open a Scene
124
Gripper Change
125
Select Application Type
125
Start Setting Pallet
126
Step 1 - Pallet Dimension and Boundary Setting
127
Step 2 - Box Dimension and Label Direction Setting
128
Step 3 - Create Pallet Layers
128
Step 4 - Create Palletizing Sequence
132
Copy the Box
133
Palletizing Simulation - Parameter Setting
135
Validate
136
Simulation
137
Export
137
Configure Palletizing Software Components in Tmflow
138
Import Components and Text Files to Tmflow
138
Set I/O While Project Stop/Error
142
Set Tmoperator_Tmrobot_Tmpltzop_V002_Pillar
143
Lower the Pillar Height
146
Set Tmoperator_Tmrobot_Tmpltzop_V002_Main
147
Step 1 - Import File
148
Step 2 - Check Pillar Height
149
Step 3 - Recognizing Box Position
149
Step 4 - Teach Gripping Point
152
Step 5 - Visual Recognition
154
Notice on Sensor Input
161
Set Tmoperator_Tmrobot_Tmpltzop _Vxxx_Grip and
161
Tmoperator_Tmrobot_Tmpltzop _Vxxx_Release
161
Advanced Palletizing Setting
161
Advanced1_General_Parameters
162
Advanced2-8
165
Product Specifications
168
Maintenance and Service
170
Warranty and Disclaimer
172
Product Warranty
172
Disclaimer
172
Appendix - A: Troubleshooting and Error Messages
173
Appendix - B: Vacuum Pressure Sensor Setting
176
Appendix - C: Recommendations on the Minimum Box Packing Units
179
Appendix - D: Declaration of Incorporation
180
Appendix - E: Certificate of Compliance
181
Appendix - F: Verification of EMC Compliance
184

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