Magnetek Impulse 2180-G+S4 Crane Controls Manuals

Manuals and User Guides for Magnetek Impulse 2180-G+S4 Crane Controls. We have 1 Magnetek Impulse 2180-G+S4 Crane Controls manual available for free PDF download: Instruction Manual

Magnetek Impulse 2180-G+S4 Instruction Manual

Magnetek Impulse 2180-G+S4 Instruction Manual (276 pages)

Adjustable Frequency Crane Controls

Brand: Magnetek | Category: Controller | Size: 4 MB

Table of Contents

Product Safety Information
3
DANGER, WARNING, CAUTION, and NOTE Statements
4
Service Information
5
Table of Contents
7
Chapter 1: Introduction

13
- How to Use this Manual
  16
- Introduction
  17
Chapter 2: Installation

27
Chapter 3: Wiring

41
Chapter 4: Getting Started

67
- Overview
  69
  - Checks before Powering
    69
  - Precautions
    69
- Using the Keypad
  70
  - Keypad LED and Button Functions
    71
  - Parameters
    72
  - Parameter Modes
    73
  - Initialization Set-Up
    75
    
    Parameter Access Level (A01-01)
    75
    
    Control Method Selection (A01-02)
    75
    
    X-Press Programming
    76
    
    Motion (A01-03)
    76
    
    Speed Reference (A01-04)
    76
    
    Initialize Parameters (A01-05)
    81
    
    Password Entry (A01-06)
    81
    
    User Parameters (A02-01 through 32)
    82
- Auto-Tuning
  83
Chapter 5: Programming Advanced Features

87
- Introduction
  89
- Application
  89
  - Preset Reference
    89
  - Reference Limits
    91
  - Sequence/Reference Source
    92
    
    Stop Method
    93
    
    Decel to Stop (B03-03=0)
    93
    
    Coast to Stop (B03-03=1)
    94
    
    Decel W/Timer (B03-03=4)
    94
    
    Motor Rotation Change
    95
    
    Zero-Speed Operation
    95
    
    Input Scan Time
    95
    
    LO/RE Run Select
    95
  - Acceleration/Deceleration
    98
  - Accel/Decel Time Switching Frequency
    99
  - Jump Frequencies
    99
- Special Functions
  101
  - Quick Stop
    102
  - Reverse Plug Simulation
    103
  - Micro-Speed
    104
  - End of Travel Limits
    105
  - Phantom Stop
    106
  - Load Sharing/Torque Following - 2 or more Mechanically Coupled Motors
    106
  - Klixon
    107
  - Hook Height Measurement
    108
  - Electronic Programmable Limit Switches (EPLS)
    109
  - Lower Limit/Upper Limit Bypass MFDI
    110
  - Load Float
    112
  - Load Check II
    112
    
    V/F Operation (A01-02 = 00)
    112
    
    OLV and FLV Operation (A01-02 = 02 and 03)
    113
    
    Load Check II Set up (C05-01 = 09)
    113
  - Swift-Lift™ & Ultra-Lift
    116
    
    Swift-Lift
    116
    
    Ultra-Lift
    116
    
    Adaptive Ultra-Lift
    116
    
    Configuring the Swift-Lift & Ultra-Lift Function
    118
  - Torque Limit
    119
  - Anti-Shock
    121
  - No-Load Brake Hoist (VG+)
    123
  - E-Lift (VG+)
    127
  - Digital Input Option Set-Up (DI-A3 and S4IO)
    129
  - Weight Measurement
    130
    
    System Tare and Calibration for Weight Measurement
    131
    
    Setting up U01-29 to Display Actual Weight
    131
    
    Weight Measurement Design Considerations
    131
  - Slack Cable Detection
    132
  - Snap Shaft Detection
    134
  - Brake Delay Timers
    135
  - Timer Function
    135
  - Maintenance Timer
    136
  - Inching Control
    137
  - Index Function
    138
- Tuning
  141
  - DC Injection
    141
  - Motor Slip Compensation
    142
  - Torque Compensation
    142
  - Automatic Speed Regulator (ASR) Tuning
    143
  - Torque Control
    147
    
    Speed/Torque Control Switching
    148
  - S-Curve Acceleration/Deceleration
    151
  - Carrier Frequency
    152
  - Hunting Prevention
    153
- Motor Parameters
  154
  - Voltage/Frequency Pattern
    154
  - Motor Set-Up
    159
  - Test Mode Configuration
    160
- Option Card Parameters
  161
- Terminal Parameters
  172
  - Digital Inputs
    172
  - F1 and F2 Keys Function Selection
    175
  - Digital Outputs
    176
  - Digital Outputs-Alarm/Fault Annunciate (H02-01-03=40)
    180
  - Analog Inputs
    183
  - Analog Outputs
    186
  - Serial Communication Set-Up
    188
  - Pulse Train Input/Output
    190
- Protection Parameters
  191
  - Motor Overload
    191
  - Power Loss Ride Thru
    192
  - Stall Prevention
    193
  - Speed Agree
    195
  - Test Mode
    197
  - Torque Detection
    198
  - Hardware Protection
    201
  - Automatic Fault Reset
    204
  - Fault Latch Selection
    206
- Operator Parameters
  207
  - Monitor Selection
    207
  - Keypad Key Selection
    210
  - Maintenance History
    213
  - Copy Function
    214
- Monitor Parameters
  217
Chapter 6: Troubleshooting

223

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