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Kymco Dink 50 Manuals
Manuals and User Guides for Kymco Dink 50. We have
4
Kymco Dink 50 manuals available for free PDF download: Service Manual, Owner's Manual, Driver Manual
KYMCO Dink 50 Service Manual (425 pages)
Brand:
KYMCO
| Category:
Scooter
| Size: 33.9 MB
Table of Contents
Table of Contents
1
General Information
1
Serial Number
2
Specifications (DINK 50)
3
Specifications (DINK 125)
4
Service Precautions
5
Symbols
8
Torque Values
9
Special Tools
12
Lubrication Points
14
Frame
15
Cable & Harness Routing (Dink 125)
16
Cable and Harness Routing (DINK 50)
31
Engine will Not Start or Is Hard to Start
36
Troubleshooting
36
Engine Lacks Power
37
Poor Performance (Especially at Idle and Low Speeds)
38
Poor Performance (at High Speeds)
39
Engine Noise
40
Clutch, Drive and Driven Pulleys
41
Starter Motor Does Not Stop Turning
42
Starter Motor Turns Slowly or Idles
42
Starter Motor Won‘t Turn
42
No Spark at Spark Plug
43
Poor Charging (Battery over Discharging or Overcharging)
44
Fuel Gauge Troubleshooting
45
Pointer Does Not Register Correctly (Ignition Switch ON)
45
Pointer Fluctuates or Swings (Ignition Switch ON)
45
Poor Brake Performance
46
Poor Suspension Performance
46
Steering Handlebar Does Not Track Straight
46
Exhaust Muffler/Frame Covers
47
Schematic Drawing
48
Exhaust Muffler/Frame Covers - Service Information
49
Troubleshooting
49
Fastener Removal and Installation
50
Frame Covers Removal/Installation
51
Luggage Box
51
Seat
51
Center Cover
52
Rear Spoiler/Rear Spoiler Stay
52
Upper/Lower Handlebar Cover
53
Windshield/Windshield Garnish
54
Front Cover
55
Front Meter Visor
55
Front Fender
56
Right/Left Foot Skirt
56
Body Cover
57
Front Lower Cover
57
Rear Fender
57
Floorboard
58
Rear Combination Light under Cover
58
Under Cover
59
Meter Panel
60
Inner Cover
61
Exhaust Muffler Removal/Installation
62
Inspection/Adjustment
63
Coolant Capacity
64
Inspection/Adjustment - Service Information
64
Inspection/Adjustment - Specifications
64
Tire Specifications
64
Maintenance Schedule
65
Fuel Line/Fuel Filter Check
67
Throttle Operation Check
67
Engine Oil Capacity
68
Engine Oil Recommendation
68
Engine Oil Level Check
69
Engine Oil Replacement
69
Oil Strainer Screen Clean
71
Oil Filter Replacement (DINK 125 Only)
72
Transmission Oil Change
74
Air Cleaner Element Replacement
75
Secondary Air Supply System Check
76
Spark Plug Check
77
Valve Clearance (DINK 125) Check
78
Valve Clearance (DINK 50) Check
79
Carburetor Idle Speed Check
80
Cylinder Compression Check
81
Drive Belt
81
Clutch Shoe Wear
82
Headlight Aim
82
Coolant (DINK 125 Only) Inspection
83
Coolant Recommendation
83
Brake Fluid Level Check
84
Brake Pad Wear Check
84
Nuts/Bolts/Fasteners Check
85
Tire Pressure
85
Wheels/Tires Check
85
Rear Suspension Adjustment
86
Steering Handlebar Check
86
Suspension Check
86
Side Stand Check
87
Lubrication System
88
Lubrication System (DINK 125) View
89
Lubrication System (DINK 50) View
90
Lubrication System - Service Information
91
Lubrication System Diagram
91
Lubrication System Specifications
91
Lubrication System Troubleshooting
91
Oil Pump (DINK 125) Removal
92
Oil Pump(125)
92
Oil Pump (DINK 125) Installation
93
Oil Pump (DINK 125) Disassembly
94
Oil Pump (DINK 125) Inspection
94
Oil Pump (DINK 125) Assembly
95
Oil Pump (DINK 50) Removal
96
Oil Pump (DINK 50) Disassembly
97
Oil Pump (DINK 50) Inspection
97
Oil Pump (DINK 50) Assembly
98
Oil Pump (DINK 50) Installation
99
Engine Removal/Installation
101
Engine Hanger
102
Engine Removal/Installation - Service Information
102
Engine Removal/Installation - Specifications
102
Engine Removal/Installation - Torque Values
102
Engine (DINK 125) Removal
103
Engine Removal/Installation(Dink 50)
103
Engine (DINK 125) Installation
107
Engine (DINK 125) Inspection
108
Engine Hanger Removal/Installation/Inspection
109
Engine (DINK 50) Removal
110
Engine Hanger Bracket Removal
113
Engine (DINK 50) Installation
114
Engine Hanger Bracket Inspection
114
Cylinder Head/Valves
115
Cylinder Head/Valves Schematic Drawing (DINK 125)
116
Cylinder Head/Valves Schematic Drawing (DINK 50)
117
Cylinder Head/Valves Service Information
118
Cylinder Head/Valves Specifications (DINK 125)
118
Cylinder Head/Valves Specifications (DINK 50)
119
Cylinder Head/Valves - Special Tools
120
Cylinder Head/Valves Torque Values (DINK 125)
120
Cylinder Head/Valves Troubleshooting
120
Cylinder Head Cover (DINK 125) Removal/Installation
121
Camshaft Holder Installation
122
Camshaft Holder Removal
122
Camshaft Holder Disassembly
123
Camshaft Holder Inspection
123
Camshaft Holder Assembly
124
Camshaft Removal
125
Cam Chain Tensioner Inspection
126
Camshaft Inspection
126
Camshaft Installation
127
Cylinder Head Removal
129
Cylinder Head Installation
130
Cylinder Head Disassembly
131
Cylinder Head Inspection
132
Valve Spring Check
132
Valve/Valve Guide Check
132
Cylinder Head Assembly
133
Cylinder Head Check
133
Camshaft/Camshaft Holder Removal
134
Cylinder Head Cover Installation
134
Cylinder Head Cover Removal
134
Camshaft
136
Camshaft Inspection/Installation
138
Valve/Valve Guide Inspection
141
Valve Spring Inspection
142
Valve Spring Compressor E040
143
Cylinder/Piston
145
Cylinder/Piston Schematic Drawing (DINK 125)
146
Cylinder/Piston Schematic Drawing (DINK 50)
147
Cylinder/Piston Service Information
148
Cylinder/Piston Specifications (DINK 125)
148
Cylinder/Piston Specifications (DINK 50)
149
Cylinder/Piston Troubleshooting
149
Cylinder/Piston (DINK 125) Removal
150
Piston Ring Inspection
151
Piston/Piston Pin Inspection
152
Cylinder Inspection
153
Piston Ring Installation
154
Cylinder/Piston (DINK 50) Removal
157
Cylinder/Piston (DINK 50) Inspection
158
Cylinder Inspection (DINK 50)
160
Piston Ring Installation (DINK 50)
161
Cylinder Installation (DINK 50)
162
Piston Installation (DINK 50)
162
Drive and Driven Pulleys/Kick Starter
163
Drive and Driven Pulleys/Kick Starter Schematic Drawing (DINK 125)
164
Drive and Driven Pulleys/Kick Starter Schematic Drawing (DINK 50)
165
Drive and Driven Pulleys/Kick - Service Information
166
Drive and Driven Pulleys/Kick Starter Specifications
166
Drive and Driven Pulleys/Kick Torque Values
167
Drive and Driven Pulleys/Kick Troubleshooting
167
Left Crankcase Cover (DINK 125) Removal/Installation
168
Left Crankcase Cover (DINK 125) Disassembly
170
Left Crankcase Cover (DINK 125) Inspection
171
Left Crankcase Cover (DINK 125) Assembly
172
Drive Pulley, Drive Belt and Driven Pulley Removal
173
Clutch out Inspection
174
Drive Belt Inspection
174
Drive Pulley, Drive Belt and Driven Pulley Installation
175
Drive Pulley Disassembly
177
Drive Pulley Inspection
178
Movable Drive Face/Slide Pieces/Drive Pulley Face Check
178
Weight Rollers Check
178
Drive Pulley Assembly
179
Driven Pulley Disassembly
181
Driven Pulley Inspection
183
Driven Pulley Assembly
184
Kick Starter (DINK 50) - Left Crankcase Cover Removal
185
Kick Starter Spindle Removal
185
Kick Starter Spindle Inspection
186
Kick Starter Installation
187
Left Crankcase Cover Installation
188
Drive Belt Inspection/Replacement
189
Drive Belt Installation
190
Drive Pulley Removal
191
Movable Drive Face Disassembly
191
Movable Drive Face Inspection
192
Starter Gear Removal/Inspection/Installation
193
Clutch/Driven Pulley Disassembly
194
Clutch/Driven Pulley Removal
194
Clutch/Driven Pulley Inspection
195
Clutch/Driven Pulley Assembly
197
Clutch/Driven Pulley Installation
198
Final Reduction
199
Final Reduction Schematic Drawing (DINK 125)
200
Final Reduction Schematic Drawing (DINK 50)
201
Schematic Drawing(Dink 50)
201
Final Reduction - Service Information
202
Final Reduction Specifications
202
Final Reduction Troubleshooting
202
Final Reduction(Dink 125)
202
Final Reduction Removal
203
Final Reduction Inspection
204
Final Reduction Installation
205
Bearing Replacement
207
Transmission Case
207
Transmission Case Cover
207
Driveshaft Bearing
208
Final Reduction Disassembly (DINK 50)
209
Final Reduction Inspection (DINK 50)
209
Bearing Replacement (Left Crankcase Cover)
211
Bearing Replacement (Transmission Case Cover)
211
Final Reduction Assembly
212
Generator/Starter Clutch
215
Generator/Starter Clutch Schematic Drawing (DINK 125)
216
Generator/Starter Clutch Schematic Drawing (DINK 50)
217
Schematic Drawing(Dink 50)-1
217
Schematic Drawing(Dink 50)-2
218
Generator/Starter Clutch - Service Information
219
Generator/Starter Clutch Specifications
219
Generator/Starter Clutch Troubleshooting
219
Alternator Stator (DINK 125) Removal
220
Alternator Stator (DINK 125) Inspection
221
Alternator Stator (DINK 125) Installation
221
Starter Clutch (DINK 125) Removal
223
Starter Clutch (DINK 125) Inspection
224
Starter Clutch (DINK 125) Installation
225
AC Generator (DINK 50) Removal
227
AC Generator Installation
228
Crankcase/Crankshaft
231
Crankcase/Crankshaft Schematic Drawing (DINK 125)
232
Crankcase/Crankshaft Schematic Drawing (DINK 50)
233
Crankcase/Crankshaft - Service Information
234
Crankcase/Crankshaft Specifications
234
Crankcase/Crankshaft Troubleshooting
234
Crankcase Separation (DINK 125)
235
Crankshaft Inspection
236
Crankcase Assembly
237
Crankcase/Crankshaft (DINK 50) Removal
240
Crankshaft Inspection (DINK 50)
242
Crankcase/Balancer Installation
243
Cooling System
244
Cooling System Schematic Drawing
245
Cooling System(Dink 125 Only)
245
Cooling System - Service Information
246
Cooling System Torque Values
246
Cooling System Troubleshooting
246
Coolant Mixture (with Anti-Rust and Anti-Freezing Effects)
247
Cooling System Specifications
247
Goolant Gravity
247
Cooling System Testing
248
Radiator Cap Inspection
248
Coolant Replacement/Air Bleeding
249
Radiator Removal
252
Radiator Installation
253
Fan Motor Inspection
254
Fan Motor Installation
254
Fan Motor Removal
254
Fan Motor Switch Inspection
255
Fan Motor Switch Installation
255
Fan Motor Switch Removal
255
Mechanical Seal (Water Seal) Inspection
256
Water Pump
256
Water Pump/Impeller Removal
256
Water Pump Shaft Removal
258
Mechanical Seal Replacement
259
Water Pump Shaft Installation
259
Water Pump/Impeller Installation
260
Water Temperature Sensor Inspection
262
Water Temperature Sensor Removal
262
Water Temperature Sensor Installation
263
Thermostat Installation
264
Thermostat Removal
264
Thermostat Disassembly
265
Thermostat Assembly
266
Thermostat Inspection
266
Thermostat Technical Data
266
Fuel System/Carburetor/Fuel Pump/Fuel Tank
267
Fuel System View (DINK 125)
268
Fuel System Schematic Drawing (DINK 125)
269
Fuel System Schematic Drawing (DINK 50)
270
Fuel System/Carburetor/Fuel Pump/Fuel Tank Service Information
271
Fuel System/Carburetor/Fuel Pump/Fuel Tank Specifications
271
Fuel Pump Construction
272
Fuel System/Carburetor/Fuel Pump/Fuel Tank Troubleshooting
273
Carburetor (DINK 125) Removal/Installation
274
Carburetor (DINK 125) Disassembly
276
Carburetor (DINK 125) Inspection
280
Carburetor Body/Jets Cleaning
280
Carburetor (DINK 125) Assembly
284
Auto Choke Inspection
285
Auto Choke Removal
285
Auto Choke Installation
286
Carburetor Heater Inspection/Replacement
288
Fuel Pump Removal/Installation
289
Fuel Pump Testing
289
Fuel Pump Disassembly
290
Fuel Pump Inspection
290
Fuel Pump Assembly
291
Fuel Strainer Inspection
292
Fuel Strainer Removal/Installation
292
Fuel Tank Removal/Installation
293
Air Cleaner Removal/Installation
295
Carburetor (DINK 50) Removal
296
Vacuum Chamber Disassembly
297
Float Chamber Disassembly
298
Vacuum Piston Inspection
298
Float Valve Inspection
299
Jets/Screws Removal
299
Auto Bystarter Inspection
301
Auto Bystarter Removal
301
Air Cut-Off Valve (ACV) Removal
302
Carburetor Body Cleaning
303
Accelerator Pump Disassembly/Inspection
304
Auto Bystarter Installation
304
Float Chamber Assembly
305
Float Level Inspection
306
Vacuum Chamber Assembly
306
Carburetor Installation
307
Fuel Pump Installation
309
Fuel Pump Removal
309
Fuel Strainer Installation
310
Fuel Strainer Removal
310
Fuel Tank Removal (DINK 50)
310
Handlebar/Front Wheel/Front Brake/Front Shock Absorber/Steering Stem
311
Troubleshooting
314
Handlebar Removal
315
Handlebar Installation
316
Handlebar Disassembly
317
Handlebar Assembly
318
Axle Runout Inspection
319
Front Wheel Removal
319
Wheel Rim Inspection
319
Front Wheel Installation
320
Front Wheel Disassembly
321
Front Brake Fluid Check
323
Front Brake Fluid Replacement/Air Bleeding
323
Brake Fluid Draining
324
Brake Fluid Filling/Air Bleeding
325
Front Brake Pad Replacement
327
Brake Disc Inspection
329
Brake Master Cylinder Removal
330
Brake Master Cylinder Installation
331
Brake Master Cylinder Assembly
333
Brake Master Cylinder Disassembly
333
Brake Master Cylinder Inspection
334
Front Brake Caliper Disassembly
335
Front Brake Caliper Assembly
337
Front Brake Caliper Inspection
338
Front Shock Absorber Inspection
339
Front Shock Absorber Installation
339
Front Shock Absorber Removal
339
Steering Stem Removal
340
Steering Stem Installation
342
Rear Brake/Rear Fork/Rear Wheel/Rear Shock Absorber
343
Rear Brake/Rear Fork/Rear Wheel/Rear Shock Absorber Drawings
344
Rear Brake/Rear Fork/Rear Wheel/Rear Shock Absorber Specifications
346
Service Information
346
Rear Brake/Rear Fork/Rear Wheel/Rear Shock Absorber Troubleshooting
347
Rear Brake Fluid (DINK 125 Only)
348
Brake Fluid Draining (Rear)
349
Brake Fluid Filling/Air Bleeding (Rear)
350
Rear Brake Pad (DINK 125) Replacement
352
Brake Disc Inspection (Rear)
354
Brake Master Cylinder Removal (Rear)
355
Brake Master Cylinder Installation (Rear)
356
Brake Master Cylinder Assembly (Rear)
358
Brake Master Cylinder Disassembly (Rear)
358
Brake Master Cylinder Inspection (Rear)
359
Rear Brake Caliper Disassembly
360
Rear Brake Caliper Assembly
362
Rear Brake Caliper Inspection
363
Rear Wheel/Rear Fork Removal
364
Rear Fork Bearing Replacement
365
Rear Wheel/Rear Fork Inspection
365
Rear Fork Bearing Installation
367
Rear Shock Absorber Removal/Inspection/Installation
369
Rear Wheel (DINK 50) Inspection
370
Rear Wheel (DINK 50) Installation
370
Rear Wheel (DINK 50) Removal
370
Rear Brake Check
371
Rear Brake Disassembly
371
Rear Brake Lining Inspection
371
Rear Brake Assembly
372
Rear Shock Absorber Installation
373
Rear Shock Absorber Removal
373
Battery/Charging System
374
Charging Circuit Diagram (DINK 125)
375
Charging System Layout (DINK 125)
375
Charging Circuit Diagram (DINK 50)
376
Charging System Layout (DINK 50)
376
Battery/Charging System Service Information
377
Battery/Charging System Specifications
378
Battery/Charging System Troubleshooting
379
Battery (DINK 125) Removal/Installation
380
Battery Charging
381
Voltage Inspection
381
Charging System Inspection
382
Current Leakage Test
382
Charging Voltage Inspection
383
Alternator Charging Coil Inspection
384
Battery Line Check
385
Ground Line Check
385
Regulator/Rectifier - Wire Harness Inspection
385
Charging Coil Line Check
386
Regulator/Rectifier Removal/Installation
386
Regulator/Rectifier Inspection (DINK 50)
387
Ignition System
388
Ignition Circuit Diagram (DINK 125)
389
Ignition System Layout (DINK 125)
389
Ignition System Layout (DINK 50)
390
Ignition System - Service Information
391
Ignition System Specifications
391
Ignition System Troubleshooting
391
Ignition Coil Inspection
392
Ignition Coil Primary Peak Voltage
392
Ignition Coil Removal/Installation
393
Ignition Pulse Generator Inspection
393
CDI Removal/Installation
394
CDI Resistance Inspection
394
CDI (DINK 50) Removal/Installation
396
CDI (DINK 50) Resistance Inspection
396
Starting System
397
Starting Circuit (DINK 125)
398
Starting System Layout (DINK 125)
398
Starting Circuit (DINK 50)
399
Starting System Layout (DINK 50)
399
Starting System Service Information
400
Starting System Specifications
400
Starting System Troubleshooting
400
Starter Motor Inspection
401
Starter Motor Removal
401
Starter Motor Installation
402
Starter Relay Inspection
403
Lights/Meters/Switches
407
Lights/Meters/Switches - Service Information
408
Position Light Bulb Replacement
409
Headlight Bulb Replacement
410
Front Turn Signal Light Bulb Replacement
411
Taillight/Brake Light/Rear Turn Signal Light Bulb Replacement
411
License Light Bulb Replacement
412
Rear Turn Signal Light Bulb Replacement
412
Taillight/Brake Light Bulb Replacement
412
Brake Light Switch
413
Ignition Switch Inspection
413
Right Handlebar Switch
414
Handlebar Switch Inspection
414
Left Handlebar Switch
415
Luggage Box Light Switch Inspection
416
Fuel Unit Removal
417
Fuel Unit Inspection
418
Fuel Unit Installation
419
Side Stand Switch (DINK 125 Only) Inspection
420
Side Stand Switch (DINK 125 Only) Removal
420
Side Stand Switch (DINK 125 Only) Installation
420
Horn Inspection
421
Horn Removal/Installation
421
Heater Controller Unit (DINK 125 Only) Inspection
422
Heater Controller Unit (DINK 125 Only) Removal/Installation
422
DINK 125 Wiring Diagram
423
DINK 50 Wiring Diagram
424
Advertisement
KYMCO Dink 50 Service Manual (197 pages)
Brand:
KYMCO
| Category:
Motorcycle
| Size: 32.25 MB
Table of Contents
Preface
1
Table of Contents
2
Specifications
3
General Information
4
Engine Serial Number/Identification
5
Service Precautions
6
General Information
8
Service Information
14
Frame
15
Torque Values
16
Special Tools
17
Lubrication Points
19
Grand Dink 50 Wiring Diagram
20
Cable & Harness Routing
21
Troubleshooting
25
Engine will Not Start or Is Hard to Start
25
Engine Stops Immediately after It Starts
26
Engine Lacks Power
28
Poor Performance (Especially at Idle and Low Speeds)
29
Poor Performance (at High Speed)
30
Clutch, Drive and Driven Pulleys
31
Steering Handlebar Does Not Track Straight
31
Poor Suspension Performance
32
Poor Brake Performance
32
Oil Meter
33
Faul Gauge
34
Starter Motor
35
Inspection/Adjustment
36
Inspection and Maintenance Schedule
37
Brake Lever
40
Brake System
40
Fuel Line/Fuel Filter
40
Brake Disk/Lining
41
Brake Drum/Shoe
41
Brake Fluid Level Inspection
41
Axle Nut/Axle Shaft Looseness
42
Moving Device
42
Tire Pressure
42
Wheel Rim/Spoke Plate Damage
42
Damping Device
43
Power Drive System
43
Shock Absorbers
43
Transmission Case
43
Electrical Equipment
44
Ignition Apparatus
44
Spark Plug
44
Air Cleaner
45
At High and Low Speeds
45
Body
45
Engine
45
Cylinder Compression
46
Oil Filter Cleaning
46
Oil Pump Condition
47
Fuel System
48
Headlight
48
Others
48
Throttle Grip Free Play
48
Lubrication System
49
Lubrication System
50
General Instructions
51
Service Information
51
Troubleshooting
51
Oil Pump Inspection
52
Oil Pump Removal
52
Oil Pump Installation
53
Oil Pump Bleeding
54
Oil Inlet Line/Oil Pump Bleeding
54
Oil Outlet Line Bleeding
54
Oil Tank Removal
55
Engine Removal/Installation
56
Engine Removal/Installation
57
Engine Removal
58
Engine Hanger Bracket Removal
59
Engine Hanger Bracket Inspection
60
Engine Installation
60
Cylinder Head/Cylinder/Piston
61
Cylinder Head/Cylinder/Piston
63
Service Information
63
Troubleshooting
63
Cylinder Head
64
Removal
64
Cylinder Head Installation
65
Cylinder Head Inspection
65
Combustion Chamber Decabonizing
65
Cylinder Head Bolts Installation
66
Engine Hood Installation
66
Cylinder Removal
67
Piston Removal
67
Cylinder/Piston Inspection
68
Piston Ring Inspection
70
Connecting Rod Small End Inspection
70
Piston/Cylinder Installation
70
A.C. Generator
72
A.C. Generator Removal
75
A.C. Generator Installation
76
Kick Starter/Drive Pulley/Clutch/Driven Pulley
78
Kick Starter/Drive Pulley/Clutch/Driven Pulley
80
Clutch/Driven Pulley
80
Drive Belt
80
Drive Pulley
80
Kick Starter
80
Service Information
80
Troubleshooting
80
Kick Starter Spindle Removal
81
Left Crankcase Cover Removal
81
Kick Starter Spindle Inspection
82
Kick Starter Installation
83
Left Crankcase Cover Installation
84
Drive Belt
85
Inspection
85
Replacement
85
Drive Belt Installation
86
Drive Pulley
87
Movable Drive Face Disassembly
87
Drive Pulley Installation
88
Movable Drive Face Inspection
88
Installation
89
Starter Pinion
89
Clutch/Driven Pulley Disassembly
90
Clutch/Driven Pulley Removal
90
Clutch/Driven Pulley Inspection
91
Driven Pulley Face Bearing Replacement
93
Clutch/Driven Pulley Assembly
94
Clutch/Driven Pulley Installation
95
Final Reduction
96
Service Information
98
Troubleshooting
98
Final Reduction Disassembly
99
Final Reduction Inspection
99
Bearing Replacement (Left Crankcase Cover)
101
Bearing Replacement (Transmission Case Cover)
101
Final Reduction Assembly
102
Crankcase/Crankshaft
105
Crankcase/Crankshaft
107
Service Information
107
Troubleshooting
107
Crankcase Separation
108
Crankshaft Removal
108
Crankshaft Inspection
109
Crankshaft Installation
110
Crankcase Assembly
112
Carburetor
114
Carburetor
116
Service Information
116
Throttle Valve Disassembly
117
Throttle Valve Installation
118
Carburetor Removal
119
Auto by Starter Inspection
120
Auto by Starter Removal
121
Auto by Starter Installation
122
Float Chamber
122
Carburetor Passages Cleaning
123
Float/Float Valve Inspection
123
Jets/Screws Removal
123
Float Chamber Assembly
124
Float Level Inspection
124
Air Screw Adjustment
125
Carburetor Installation
125
Reed Valve
126
Fuel Tank
127
Fuel Pump Removal
127
Fuel Pump Installation
127
Fuel Tank Removal
128
Fuel Strainer Removal
128
Frame Covers
129
Assembly Drawing
130
Frame Covers
131
Frame Body Cover Removal
132
Rear Carrier & Hand Rail Removal
132
Frame Covers Removal
132
Floor Board Removal
134
Front Upper Cover Removal
135
Front Cover Removal
136
Back Cover Removal
137
Bottom Cover Removal
137
Front Fender Removal
138
Exhaust Muffler Removal
138
Handlebar Cover Removal
138
Steering Handlebar/Front Wheel/Front Brake/Front Shock Absorber/Front Fork
140
Steering Handlebar/Front Wheel/Front Brake/Front Shock Absorber/Front Fork
142
Service Information
142
Steering Handlebar
143
Front Wheel
145
Removal (Disk Brake)
145
Brake Fluid Bleeding
148
Brake Fluid Refilling
148
Front Wheel Installation (Disk Brake)
148
Hydraulic Brake (Front Brake)
148
Brake Disk
149
Brake Pad/Disk Replacement
149
Brake Master Cylinder
150
Brake Caliper (Front)
152
Front Shock Absorber Removal
156
Left Front Shock Absorber Disassembly
156
Front Shock Absorber Assembly
157
Front Fork
159
Ball Race Replacement
160
Bottom Cone Race Replacement
160
Rear Wheel/Rear Brake/Rear Shock Absorber
162
Service Information
164
Troubleshooting
164
Rear Wheel
165
Shock Absorber
165
Rear Brake
166
Brake Lining Inspection
166
Rear Brake Disassembly
166
Rear Wheel/Rear Brake/Rear Shock Absorber
167
Rear Shock Absorber
168
Electrical Equipment
169
Service Information
170
Troubleshooting
170
Charging System
170
Battery
170
Ignition System
171
Starting System
171
Charging System
172
Battery Removal
173
Battery Charging (Open Circuit Voltage) Inspection
173
Charging Method
173
Performance Test
174
A.C. Generator (Charging Coil) Inspection
174
Resistor Inspection
175
Regulator/Rectifier Inspection
175
Ignition Coil Inspection
177
Continuity Test
177
Exciter Coil/Pulser Coil Inspection
178
CDI Unit Inspection
179
CDI Circuit Inspection
179
Starter Relay Inspection
181
Starter Motor Removal
181
Starter Motor Inspection
182
Instrument/Switches/Lights
183
Instrument/Switches/Lights
184
Service Information
184
Troubleshooting
184
Fuel Gauge Inspection
185
Fuel Unit
185
Oil Meter Operation Inspection
186
Ignition Switch Inspection
187
Ignition Switch Replacement
187
Switches
187
Dimmer Switch Inspection
188
Headlight Switch Inspection
188
Turn Signal Switch Inspection
188
Horn Switch Inspection
189
Starter Switch Inspection
189
Stop Switch Inspection
189
Front Turn Signal Light Replacement
190
Horn Inspection
190
Taillight/Stoplight/Rear Turn Signal Light Bulb Replacement
190
Instrument Bulbs Replacement
191
Removal/Bulb Replacement
191
Speedometer Removal
191
Exhaust Emission Control System
192
Schematic Drawing
193
Function
193
Exhaust Emission Control System
193
Exhaust Emission Control
194
Service Information
194
Troubleshooting
194
Secondary Air Cleaner/Air Injection Control Valve (A.I.C.V.)
195
Reed Valve
196
KYMCO Dink 50 Owner's Manual (59 pages)
2 Stroke
Brand:
KYMCO
| Category:
Scooter
| Size: 3.44 MB
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Kymco Dink 50 Driver Manual (57 pages)
Brand:
Kymco
| Category:
Motorcycle
| Size: 3.43 MB
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